CN104031514B - The preparation method of the core-shell type aqueous acrylic resin coating of a kind of flame retardant resistance - Google Patents

The preparation method of the core-shell type aqueous acrylic resin coating of a kind of flame retardant resistance Download PDF

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CN104031514B
CN104031514B CN201410324852.6A CN201410324852A CN104031514B CN 104031514 B CN104031514 B CN 104031514B CN 201410324852 A CN201410324852 A CN 201410324852A CN 104031514 B CN104031514 B CN 104031514B
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acrylic resin
flame retardant
resin coating
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CN104031514A (en
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段宝荣
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Hebei Chenyang Water Paint Co Ltd
Hebei Chenyang Industry and Trade Group Co Ltd
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Abstract

The present invention relates to the preparation method of the core-shell type aqueous acrylic resin coating of a kind of flame retardant resistance, add water, emulsifying agent, methacrylic acid, A monomer carry out emulsification, start to drip initiator to during temperature 75 DEG C, time for adding 1 ~ 3h, insulation reaction 3 ~ 5h, add quaternary alkylphosphonium salt, reaction times 1 ~ 3h, obtain stratum nucleare emulsion; Drip B monomer and initiator in stratum nucleare emulsion simultaneously, time for adding 1 ~ 3h, 75 ~ 85 DEG C of insulation reaction time 2h, drip borine, insulation reaction 1 ~ 3h, drip linking agent again, insulation reaction time 1 ~ 2h, cools to 50 DEG C, emulsifying agent is added in reaction system, reaction times 30min, adds ammoniacal liquor adjust pH 7 ~ 8, obtains the core-shell type aqueous acrylic resin coating of flame retardant resistance.Gained acrylic resin can reach flame retardant properties and significantly improve, and can improve again the defect of conventional acrylic esters resin " hot sticky cold crisp ".

Description

The preparation method of the core-shell type aqueous acrylic resin coating of a kind of flame retardant resistance
Technical field
The present invention relates to the resinoid preparation method of a kind of water-and acrylate, particularly the preparation method of the core-shell type aqueous acrylic resin coating of flame retardant resistance.
Background technology
Compared with traditional solvent based coating, water-borne coatings has that price is low, use safety, saving resource and the energy, reduces the advantage such as environmental pollution and public hazards, because becoming the Main way of current development coatings industry.Water soluble acrylic acid esters resin coating is with fastest developing speed in water-borne coatings, that kind is maximum pollution-free coating.
Water soluble acrylic acid esters resin comprises acrylic resin emulsion, acrylic resin water dispersion (also known as water-dilutable vinylformic acid) and the acrylic resin aqueous solution.Emulsion to be mainly emulsified in water under water-based free radical initiator causes synthesis by oiliness vinyl monomer, and resin water dispersion is then by free radical solution polymerization or technique synthesis that progressively solution polymerization etc. is different.From particle diameter: emulsion particle diameter > resin water dispersion particle diameter > aqueous solution particle diameter.The most important with the above two viewed from application.
Acrylic emulsion is mainly used in the base-material of emulsion paint, occupies important application at Building-coating market, and its application is also in continuous expansion at present; The exploitation of acrylic resin water dispersion in recent years, application cause the attention of people day by day, constantly expand in the application of industrial coating, civilian paint field.Usually pure-acrylic emulsion, benzene emulsion, acrylate and vinyl acetate emulsion, organosilicon crylic acid latex, tertiary vinegar (tertiary carbonic ester-vinyl acetate) emulsion, uncle third (tertiary carbonic ester-acrylate) emulsion etc. is divided into according to monomer composition.
Acrylate sort aqueous paint is divided into aqueous dispersion type and water-soluble two large classes, the coating that the former is is matrix with water emulsion or the water-sol.Water-soluble acrylic ester coating adopts the copolymer resins with reactive cross-linkable functional group to make, polyphyly thermosetting coating, additional or do not add cross-linked resin when painting, makes to be cross-linked the paint film forming three dimensional structure between active function groups when film forming.Most of organic volatile solvent under the various characteristic property conditions ensureing acrylate paint, can be replaced by water, thus reach the object significantly reducing topsoil by development Water-borne Acrylic Coating.
The maximum market of acrylic resin coating is car paint, this external light industry, household electrical appliance, metal household implements, aluminum products, coiled material industry, instrument, build, textiles, one's share of expenses for a joint undertaking compound plastics, woodwork, the industry such as papermaking is all widely used.Acrylic resin coating is with the future development in accordance with hydrotropismsization, multifunction and high function.
But acrylic resin be present in hot sticky cold crisp and inflammable defect, hot sticky cold crisp can improve with nucleocapsid polymerization methods, and at present acrylic resin easily burns and adopts phosphorus flame retardant to carry out fire-retardant, but phosphorus can cause the eutrophication of water quality, halogenated flame retardant burning release smog is large, and the Dioxins problem that can cause.
Summary of the invention
The present invention aims to provide the preparation method of the core-shell type aqueous acrylic resin coating of a kind of flame retardant resistance, by second boron alkene and second boron alkynes being used for be used in stratum nucleare respectively and shell carries out radical polymerization, be aggregated to the main chain of acrylic resin, and fire-retardant under quaternary alkylphosphonium salt, borine synergistic, improve the flame retardant resistance of acrylic resin coating.
The present invention is by the following technical solutions:
A preparation method for the core-shell type aqueous acrylic resin coating of flame retardant resistance, is characterized in that:
(1) in reaction vessel, add the raw material of following weight proportion: 50 ~ 70 parts, water, emulsifying agent 0.5 ~ 1.8 part, methacrylic acid 0.3 ~ 3.0 part, be warming up to 40 DEG C, stir 15min, add A monomer, emulsification 30 ~ 45min, is warmed up to 70 DEG C and starts logical recirculation water, is incubated after being warmed up to 75 DEG C, drip initiator 0.2 ~ 0.4 weight part, time for adding continues 1 ~ 3h, drips rear stirring reaction 3 ~ 5h, then adds quaternary alkylphosphonium salt 1 ~ 3 weight part, stirring reaction 1 ~ 3h, obtains stratum nucleare emulsion;
Described A monomer be by: butyl acrylate 6 ~ 8 weight part, methyl methacrylate 4 ~ 6 weight part, ethyl propenoate 2.5 ~ 3.5 weight part, second boron alkene 3 ~ 6 weight part mix;
(2) in step (1) gained stratum nucleare emulsion, drip the initiator of B monomer and 0.3 ~ 0.5 weight part simultaneously, time for adding continues 1 ~ 3h, drip rear insulation 75 ~ 85 DEG C of stirring reaction 2h, drip borine 10 ~ 20 weight part again, be incubated 75 ~ 85 DEG C of stirring reaction 1 ~ 3h, drip linking agent 0.5 ~ 1.0 weight part again, be incubated 75 ~ 85 DEG C of stirring reaction time 1 ~ 2h, cool to 50 DEG C, add emulsifying agent 0.3 weight part, reaction times 30min, adds ammoniacal liquor adjust pH to 7 ~ 8, obtains the core-shell type aqueous acrylic resin of described flame retardant resistance;
Described B monomer by: butyl acrylate 3 ~ 5 weight part, methyl methacrylate 3.5 ~ 5.5 weight part, ethyl propenoate 3.5 ~ 6.5 weight part, vinylbenzene 0 ~ 1.5 weight part, second boron alkynes 2 ~ 4 weight part mix form.
Described emulsifying agent is the mixture that Sodium dodecylbenzene sulfonate mixes by weight 2:1 with fatty alcohol-polyoxyethylene ether; Initiator is any one in Potassium Persulphate, ammonium persulphate; Quaternary alkylphosphonium salt is any one in dodecyl triphenyl phosphonium chloride, ten alkyl triphenyl phosphonium phosphonium bromides; Borine is any one in adjacent carborane, a carborane, triphenylborane, five borines, three (dimethylin) borine, three mesityl oxide base borines; Linking agent is 3-Carboxybenzeneboronic acid pinacol ester, N-[4-(4,4,5,5-tetramethyl--1,3,2-dioxaborinate-2-base) phenyl] succinamic acid, trimethylolpropane trimethacrylate, ethylene glycol dimethacrylate, Ethoxylated bisphenol A dimethacrylate any one.
Beneficial effect of the present invention is:
(1) the core-shell type aqueous acrylic resin of the flame retardant resistance prepared by, obviously can improve the defect of conventional propylene acid resin " hot sticky cold crisp ";
(2) select boron-containing compound as borine, 3-Carboxybenzeneboronic acid pinacol ester, N-[4-(4,4,5,5-tetramethyl--1,3,2-dioxaborinate-2-base) phenyl] succinamic acid, second boron alkynes, improve the flame retardant resistance of acrylic resin under second boron alkene quaternary alkylphosphonium salt synergistic;
(3) flame retardant resistance improving acrylic resin under stratum nucleare and shell acting in conjunction is selected.
Embodiment
In order to understand better and implement the present invention, further illustrate the present invention below in conjunction with specific embodiment.
example 1
(1) in there-necked flask, adding water 50g, emulsifying agent Sodium dodecylbenzene sulfonate 0.33g and fatty alcohol-polyoxyethylene ether, (model of fatty alcohol-polyoxyethylene ether is OS-15, non-ionic type, be purchased from Jiangsu Hai'an Petrochemical Plant, lower same) 0.17g, methacrylic acid 0.3g, temperature of reaction is risen to 40 DEG C, stir 15min, add A monomer, emulsification times 30min.When temperature is raised to 70 DEG C of logical recirculation waters, to starting dropping 5g water-soluble potassium persulfate solution 5.2g during temperature 75 DEG C, time for adding 1h, insulation reaction 3h, add dodecyl triphenyl phosphonium chloride 1g, stirring reaction time 1h, obtains stratum nucleare emulsion;
A monomer and consumption thereof: A monomer is made up of the mixing of butyl acrylate 6g, methyl methacrylate 4g, ethyl propenoate 2.5g, second boron alkene 3g;
(2) in stratum nucleare emulsion, drip B monomer and with the water-soluble potassium persulfate solution 5.3g of 5g simultaneously, time for adding 1h, 75 DEG C of insulation reaction time 2h, drip adjacent carborane 10g, insulation reaction 1h, drip 3-Carboxybenzeneboronic acid pinacol ester 0.5g again, insulation reaction time 1h, cool to 50 DEG C, emulsifying agent Sodium dodecylbenzene sulfonate 0.2g and fatty alcohol-polyoxyethylene ether 0.1g is joined in there-necked flask, churning time 30min, adds ammoniacal liquor adjust pH 7, obtains the hud typed acrylic resin coating of flame retardant resistance;
B monomer and consumption thereof: B monomer is mixed by butyl acrylate 3g, methyl methacrylate 3.5g, ethyl propenoate 3.5g and second boron alkynes 2g and forms.
example 2
(1) in there-necked flask, add water 70g, emulsifying agent Sodium dodecylbenzene sulfonate 1.2g and fatty alcohol-polyoxyethylene ether 0.6g, methacrylic acid 3.0g, temperature of reaction is risen to 40 DEG C, stir 15min, add A monomer, emulsification times 45min.When temperature is raised to 70 DEG C of logical recirculation waters, to starting dropping 5g water-soluble ammonium persulfate solution 5.4g during temperature 75 DEG C, time for adding 3h, insulated and stirred reaction 5h, add ten alkyl triphenyl phosphonium phosphonium bromide 3g, stirring reaction time 3h, obtains stratum nucleare emulsion;
A monomer and consumption thereof: A monomer is mixed by butyl acrylate 8g, methyl methacrylate 6g, ethyl propenoate 3.5g and second boron alkene 6g and forms;
(2) in stratum nucleare emulsion, drip B monomer and with the water-soluble ammonium persulfate solution 5.5g of 5g simultaneously, time for adding 3h, 85 DEG C of insulation reaction time 2h, carborane 20g between dropping, insulated and stirred reaction 3h, drip N-[4-(4 again, 4, 5, 5-tetramethyl--1, 3, 2-dioxaborinate-2-base) phenyl] succinamic acid 1.0g, insulated and stirred reaction times 2h, cool to 50 DEG C, emulsifying agent Sodium dodecylbenzene sulfonate 0.2g and fatty alcohol-polyoxyethylene ether 0.1g is joined in there-necked flask, churning time 30min, add ammoniacal liquor adjust pH 8, obtain the hud typed acrylic resin coating of flame retardant resistance,
B monomer and consumption thereof: B monomer is mixed by butyl acrylate 5g, methyl methacrylate 5.5g, ethyl propenoate 6.5g, vinylbenzene 1.5g and second boron alkynes 4g and forms.
example 3
(1) in there-necked flask, add water 60g, emulsifying agent Sodium dodecylbenzene sulfonate 0.8g and fatty alcohol-polyoxyethylene ether 0.4g, methacrylic acid 1.7g, temperature of reaction is risen to 40 DEG C, stir 15min, add A monomer, emulsification times 35min.When temperature is raised to 70 DEG C of logical recirculation waters, to during temperature 75 DEG C with the water-soluble potassium persulfate solution 5.3g of 5g, time for adding 2h, insulated and stirred reaction 4h, add dodecyl triphenyl phosphonium chloride 2g, stirring reaction time 2h, obtains stratum nucleare emulsion;
A monomer and consumption thereof: A monomer is made up of the mixing of butyl acrylate 7g, methyl methacrylate 5g, ethyl propenoate 3.0g, second boron alkene 4.5g;
(2) in stratum nucleare emulsion, drip B monomer and with the water-soluble potassium persulfate solution 5.4g of 5g simultaneously, time for adding 2h, 80 DEG C of insulation reaction time 2h, drip triphenylborane 15g, insulated and stirred reaction 2h, drip trimethylolpropane trimethacrylate 0.75g again, insulated and stirred reaction times 1.5h, cool to 50 DEG C, emulsifying agent Sodium dodecylbenzene sulfonate 0.13g and fatty alcohol-polyoxyethylene ether 0.07g is joined in there-necked flask, churning time 30min, adds ammoniacal liquor adjust pH 8, obtains the hud typed acrylic resin coating of flame retardant resistance;
B monomer and consumption thereof: B monomer is by butyl acrylate 4g, methyl methacrylate weight 4.5g, ethyl propenoate weight 5.0g, and the mixing of vinylbenzene 0.75g and second boron alkynes 3g forms.
example 4
(1) in there-necked flask, water 50g, emulsifying agent Sodium dodecylbenzene sulfonate 0.6g and fatty alcohol-polyoxyethylene ether 0.3g, methacrylic acid 2.0g is added, temperature of reaction is risen to 40 DEG C, stir 15min, add A monomer and 1-phenyl-1-three silyloxy ethene 2.2g, emulsification times 40min.When temperature is raised to 70 DEG C of logical recirculation waters, to starting dropping 5g water-soluble potassium persulfate solution 5.35g during temperature 75 DEG C, time for adding 2.5h, insulated and stirred reaction 4h, add ten alkyl triphenyl phosphonium phosphonium bromide 2g, reaction times 3h, obtains stratum nucleare emulsion;
A monomer and consumption thereof: A monomer is made up of the mixing of butyl acrylate 7g, methyl methacrylate 5g, ethyl propenoate 3.0g and second boron alkene 4g;
(2) in stratum nucleare emulsion, drip B monomer and with the water-soluble potassium persulfate solution 5.45g of 5g simultaneously, time for adding 3h, 85 DEG C of insulation reaction time 2h, drip five borine 15g and 1-methoxyl group-1-(trimethylsiloxy)-2-methyl-1-propylene 2.3g, insulation reaction 3h, drip Ethoxylated bisphenol A dimethacrylate 1.0g again, insulated and stirred reaction times 2h, cool to 50 DEG C, emulsifying agent Sodium dodecylbenzene sulfonate 0.2g and fatty alcohol-polyoxyethylene ether 0.1g is joined in there-necked flask, churning time 30min, add ammoniacal liquor adjust pH 7, obtain the hud typed acrylic resin coating of flame retardant resistance,
B monomer and consumption thereof: B monomer is made up of the mixing of butyl acrylate 5g, methyl methacrylate 5.5g, ethyl propenoate 6.5g, vinylbenzene 0.75g and second boron alkynes 2.5g.
example 5
(1) in there-necked flask, water 55g, emulsifying agent Sodium dodecylbenzene sulfonate 1.0g and fatty alcohol-polyoxyethylene ether 0.5g, methacrylic acid 2.0g is added, temperature of reaction is risen to 40 DEG C, stir 15min, add A monomer and 2-(trimethylsilyl) ethanol 2g, emulsification times 40min.When temperature is raised to 70 DEG C of logical recirculation waters, to starting dropping 5g water-soluble ammonium persulfate solution 5.25g during temperature 75 DEG C, time for adding 2.5h, insulated and stirred reaction 3.5h, drip dodecyl triphenyl phosphonium chloride 2g, reaction times 3h, obtains stratum nucleare emulsion;
A monomer and consumption thereof: A monomer is made up of the mixing of butyl acrylate 6.5g, methyl methacrylate 5.5g, ethyl propenoate 3.0g and second boron alkene 5g;
(2) in stratum nucleare emulsion, drip B monomer and with the water-soluble ammonium persulfate solution 5.45g of 5g simultaneously, time for adding 2h, 80 DEG C of insulation reaction time 2h, drip three mesityl oxide base borine 15g and 3-tertiary butyl dimethylsilyloxy Pyroglutaric acid 1.2g, insulated and stirred reaction 3h, drip Ethoxylated bisphenol A dimethacrylate 1.0g again, insulation reaction time 2h, cool to 50 DEG C, emulsifying agent Sodium dodecylbenzene sulfonate 0.2g and fatty alcohol-polyoxyethylene ether 0.1g is joined in there-necked flask, churning time 30min, add ammoniacal liquor adjust pH 8, obtain the hud typed acrylic resin coating of flame retardant resistance,
B monomer and consumption thereof: B monomer is made up of the mixing of butyl acrylate 4g, methyl methacrylate 3.5g, ethyl propenoate 5.0g, vinylbenzene 1.0g and second boron alkynes 3.5g.
Beneficial effect of the present invention is further illustrated below by relevant experimental data:
Specific examples 1 of the present invention is to the performance of the flame retardant resistance core-shell type aqueous acrylic resin coating institute film forming prepared by example 5.Flame retardant resistance is weighed by smoke density method (maximum smoke density, reach the maximum smoke density time), oxygen index, vertical combustion index (flaming combustion time, glowing time), and elongation at break characterizes its mechanical property.
Table 1 flame retardant resistance hud typed acrylic resin coating institute film forming flame retardant effect index
Experimental group Market SB300 Example 1 Example 2 Example 3 Example 4 Example 5
Maximum smoke density 38 30 27 25 22 18
Reach maximum smoke density time/s 180 190 205 200 205 205
Oxygen index 18 24.3 24.3 25.3 26.3 26.4
Flaming combustion time/s 38.3 28.4 15.2 27.1 11.2 11.7
Glowing time/s 38.6 0 0 0 0 0
The detection of table 1 indices is respectively according to following standard: smoke density measures according to GB8323-2008, and oxygen index adopts GB/T5454-1997 " textile combustion performance test-oxygen index method " to measure; Flaming combustion time and glowing time adopt GB/T5455-1997 " textile combustion energy test-normal beam technique " to measure.
As shown in Table 1, the maximum smoke density of acrylic resin institute of the present invention film forming burning significantly reduces, and reach maximum smoke density time significant prolongation, oxygen index significantly improves, and combustion time obviously shortens.
Table 2 flame retardant resistance hud typed acrylic resin coating institute film forming elongation at break
Experimental group Market SB300 Example 1 Example 2 Example 3 Example 4 Example 5
Elongation at break/% 88.06 138.67 121.5 113.69 167.38 187.25
Table 2 middle finger object detection method reference: Jiang Weiqi. leather finish physical and chemical inspection [M]. China Light Industry Press, 1999,82-96.Employ acrylic resin film of the present invention, elongation at break be improved significantly.

Claims (6)

1. a preparation method for the core-shell type aqueous acrylic resin coating of flame retardant resistance, is characterized in that:
(1) in reaction vessel, add the raw material of following weight proportion: 50 ~ 70 parts, water, emulsifying agent 0.5 ~ 1.8 part, methacrylic acid 0.3 ~ 3.0 part, be warming up to 40 DEG C, stir 15min, add A monomer, emulsification 30 ~ 45min; Be warmed up to 70 DEG C and start logical recirculation water, be incubated after being warmed up to 75 DEG C, drip initiator 0.2 ~ 0.4 weight part, time for adding continues 1 ~ 3h, drips rear reaction 3 ~ 5h; Add quaternary alkylphosphonium salt 1 ~ 3 weight part again, stirring reaction 1 ~ 3h, obtain stratum nucleare emulsion;
Described A monomer be by: butyl acrylate 6 ~ 8 weight part, methyl methacrylate 4 ~ 6 weight part, ethyl propenoate 2.5 ~ 3.5 weight part, second boron alkene 3 ~ 6 weight part mix;
(2) in step (1) gained stratum nucleare emulsion, drip the initiator of B monomer and 0.3 ~ 0.5 weight part simultaneously, time for adding continues 1 ~ 3h, drip rear insulation 75 ~ 85 DEG C of stirring reaction 2h, drip borine 10 ~ 20 weight part again, be incubated 75 ~ 85 DEG C of stirring reaction 1 ~ 3h, add linking agent 0.5 ~ 1.0 weight part again, be incubated 75 ~ 85 DEG C of reaction times 1 ~ 2h, cool to 50 DEG C, add emulsifying agent 0.3 weight part, reaction times 30min, adds ammoniacal liquor adjust pH to 7 ~ 8, obtains the core-shell type aqueous acrylic resin coating of described flame retardant resistance;
Described B monomer by: butyl acrylate 3 ~ 5 weight part, methyl methacrylate 3.5 ~ 5.5 weight part, ethyl propenoate 3.5 ~ 6.5 weight part, vinylbenzene 0 ~ 1.5 weight part, second boron alkynes 2 ~ 4 weight part mix form.
2. the preparation method of the core-shell type aqueous acrylic resin coating of a kind of flame retardant resistance as claimed in claim 1, is characterized in that, emulsifying agent is the mixture that Sodium dodecylbenzene sulfonate mixes by weight 2:1 with fatty alcohol-polyoxyethylene ether.
3. the preparation method of the core-shell type aqueous acrylic resin coating of a kind of flame retardant resistance as claimed in claim 1, is characterized in that, initiator is any one in Potassium Persulphate, ammonium persulphate.
4. the preparation method of the core-shell type aqueous acrylic resin coating of a kind of flame retardant resistance as claimed in claim 1, is characterized in that , quaternary alkylphosphonium salt is any one in dodecyl triphenyl phosphonium chloride, ten alkyl triphenyl phosphonium phosphonium bromides.
5. the preparation method of the core-shell type aqueous acrylic resin coating of a kind of flame retardant resistance as claimed in claim 1, it is characterized in that, borine is any one in adjacent carborane, a carborane, triphenylborane, five borines, three (dimethylin) borine, three mesityl oxide base borines.
6. the preparation method of the core-shell type aqueous acrylic resin coating of a kind of flame retardant resistance as claimed in claim 1, it is characterized in that, linking agent is 3-Carboxybenzeneboronic acid pinacol ester, N-[4-(4,4,5,5-tetramethyl--1,3,2-dioxaborinate-2-base) phenyl] succinamic acid, trimethylolpropane trimethacrylate, ethylene glycol dimethacrylate, any one in Ethoxylated bisphenol A dimethacrylate.
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