CN105127668A - Multi-directional ultrasonic rolling and processing device - Google Patents
Multi-directional ultrasonic rolling and processing device Download PDFInfo
- Publication number
- CN105127668A CN105127668A CN201510538148.5A CN201510538148A CN105127668A CN 105127668 A CN105127668 A CN 105127668A CN 201510538148 A CN201510538148 A CN 201510538148A CN 105127668 A CN105127668 A CN 105127668A
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- China
- Prior art keywords
- cutter
- ultrasonic
- ultrasonic burnishing
- burnishing cutter
- burnishing
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P9/00—Treating or finishing surfaces mechanically, with or without calibrating, primarily to resist wear or impact, e.g. smoothing or roughening turbine blades or bearings; Features of such surfaces not otherwise provided for, their treatment being unspecified
- B23P9/02—Treating or finishing by applying pressure, e.g. knurling
Abstract
The invention discloses a multi-directional ultrasonic rolling and processing device. The multi-directional ultrasonic rolling and processing device consists of a cutter disc, a cutter rotating frame and an ultrasonic rolling cutter, wherein the ultrasonic rolling cutter is mounted on the rotating frame; bolt pin rolls which are mounted at the two sides of the cutter rotating frame form a rotary shaft, so that the cutter works at an axial or radial position; the cutter rotating frame is mounted on the cutter disc; an extrusion wedge-shaped block and a bolt are connected, so that the cutter rotating frame is fixed on the cutter disc; the ultrasonic rolling cutter can process surfaces of workpieces in an axial direction and a radial direction; while the cutter needs changing a position to work, the cutter is rotated to a required working position, and the working position of the cutter is fixed by a bolt. The multi-directional ultrasonic rolling and processing device disclosed by the invention is simple to mount, convenient in use and capable of working in the axial direction and the radial direction; after the ultrasonic rolling cutter changes the position and is positioned, the cutter is not required to align again; besides, a cooling, lubricating and circulating system channel is arranged in the ultrasonic rolling cutter, and an ultrasonic piezoelectric ceramic transducer can be cooled and an ultrasonic rolling body can be lubricated simultaneously.
Description
Technical field
The present invention relates to a kind of multi-faceted ultrasonic burnishing processing unit (plant) of component of machine Surface Finishing.
Technical background
The failure mode of component of machine mainly contains residual deformation, fatigue, corrosion and wearing and tearing etc., and the inefficacy of metallic element all starts from the component surface of relative motion.Improving component surface performance is reduce parts to lose efficacy and one of the effective way improving parts service life, and therefore, surface mechanical enhancement technology is widely applied in component of machine manufacture.
Traditional surface mechanical enhancement technology mainly contains shot-peening and Surface heat-treatent etc.; Bead is widely used in antifatigue surface peening, and the pellet diameters used due to shot-peening is less, and clash into kinetic energy limited, the degree of depth that thus can produce residual compressive stress layer is more shallow, but also can increase the surface roughness of part.Surface heat-treatent is by the heating to metal surface, cooling and change the mechanical property of metal surface, but it needs again to carry out subsequent treatment to metal surface after heat treatment, and operation is many, and efficiency is low.In recent years, the technology such as laser impact intensified and ultrasonic vibration roll extrusion are rapidly developed and in each industrial circle, start application, ultrasonic vibration roll extrusion is that a kind of ultrasonic vibration by tool heads produces dynamic impulsion effect to metal surface and makes metal material surface produce elastic-plastic deformation, the convex-concave of metal surface hole is improved by the Plastic Flow produced, thus reduce the surface roughness of part, and improve the integrated performance index on its surface.
At present, most of ultrasonic burnishing processing unit (plant) adds and can only process metal surface at single direction man-hour, during to carry out processing process to its other direction, then need to reinstall cutter and tool setting again, this mode both wasted time and energy, efficiency is low, and was difficult to guarantee twice Cutting tool installation manner to the required precision of piece surface process.
Summary of the invention
Object of the present invention just there is provided a kind of transposition fast, and without the need to tool setting again, efficiency much higher orientation ultrasonic burnishing processing unit (plant).
Multi-faceted ultrasonic burnishing processing unit (plant) of the present invention, comprise cutterhead, ultrasonic burnishing cutter swivel mount and ultrasonic burnishing cutter, before ultrasonic burnishing cutter comprises ultrasonic burnishing cutter, rear end cap, piezoelectric ceramic transducer and conductive electrode, ultrasonic amplitude transformer, ultrasonic burnishing tool tip, cutter head lid, ultrasonic burnishing body, it is characterized in that, ultrasonic burnishing cutter swivel mount by wedge and cutterhead groove surface extrude coordinate and screw be fixedly mounted on cutterhead, ultrasonic burnishing cutter is arranged in ultrasonic burnishing cutter swivel mount by band endoporus screw bearing pin and ultrasonic burnishing cutter rear end cap groove fit, ultrasonic burnishing cutter can rotate on ultrasonic burnishing cutter swivel mount, thus realize ultrasonic burnishing cutter can in axis or radial position work, ultrasonic burnishing cutter is connected with ultrasonic burnishing cutter swivel mount inboard groove screw by the boss of ultrasonic burnishing drive end bearing bracket simultaneously, ultrasonic burnishing cutter is fixed on ultrasonic burnishing cutter swivel mount, ensure the fixing of its Working position.The forward and backward end cap of ultrasonic burnishing cutter is fixed together by attachment screw, piezoelectric ceramic transducer and conductive electrode are arranged between the forward and backward end cap of ultrasonic burnishing cutter by insulating sleeve, the ultrasonic burnishing cutter front end lid other end is connected with ultrasonic amplitude transformer by band endoporus bolt, the other end of ultrasonic amplitude transformer is connected with ultrasonic burnishing tool tip by screw thread, ultrasonic burnishing tool tip is equipped with ultrasonic burnishing body and ultrasonic burnishing cutter head lid.The inner chamber of the forward and backward end cap of ultrasonic burnishing cutter, insulating sleeve, ultrasonic amplitude transformer, ultrasonic burnishing tool tip, cutter head lid forms cooling and lubricating circulatory system passage, band endoporus screw pin beam warp ultrasonic burnishing cutter rear end cap groove communicates with ultrasonic burnishing cutter rear end cap, insulating sleeve inner chamber and drive end bearing bracket inner chamber, the endoporus of ultrasonic burnishing cutter front end lid is circumferentially with four uniform fluid recess channels, and ultrasonic burnishing cutter front end cover cavity and ultrasonic amplitude transformer inner chamber are by being with endoporus bolt UNICOM.
Multi-faceted ultrasonic burnishing processing unit (plant) of the present invention, its ultrasonic burnishing cutter can in axis and radial position work, operation principle is, when ultrasonic burnishing cutter need when axially (or radial) position works, ultrasonic burnishing cutter is rotated on axial (or radial) position, be connected by screw and ultrasonic burnishing cutter is fixed on cutter swivel mount, to ensure the processing stations of ultrasonic burnishing cutter, and when cutter needs transposition work, the screw of an operating position on fixed cutting tool is unclamped, rotary cutter is to required operating position, required operating position is fixed in again with screw.
The ultrasonic burnishing cutter interior of apparatus of the present invention is provided with cooling and lubricating circulatory system passage, cooling-lubricant enters ultrasonic burnishing cutter rear end cap by being with the screw bearing pin of endoporus, ultrasonic burnishing cutter front end lid is entered through insulation barrel bore, the endoporus of ultrasonic burnishing cutter front end lid is circumferentially with four uniform fluid recess channels, fluid is by recess channels and cutter front end lid and the ultrasonic transformer connecting bolt of being with endoporus, reach rolling tool tool tip and ultrasonic burnishing body place, flowed out by the aperture of cutter head lid side again, form circulation, this circulatory system passage can cool the piezoelectric ceramic transducer of ultrasonic burnishing cutter interior simultaneously and lubricate ultrasonic burnishing body.
Multi-faceted ultrasonic burnishing processing unit (plant) of the present invention is installed simple, easy to use, and efficiency is high, can in axis and radial position work, and ultrasonic burnishing cutter behind transposition location without the need to tool setting again again.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
Fig. 2 is direction view of bowing of the present invention;
Fig. 3 is the right view of Fig. 1;
This 3-D view of the present invention of Fig. 4;
In accompanying drawing: 1 is dust cap, 2 is seal cover, and 3 is ultrasonic burnishing cutter rear end cap, 4 is conductive electrode, and 5 is attachment screw, and 6 is ultrasonic burnishing cutter front end lid, 7 is band endoporus bolt, and 8 is ultrasonic amplitude transformer, and 9 is ultrasonic burnishing tool tip, 10 is cutter head lid, and 11 is ultrasonic burnishing body, and 12 is insulating sleeve, 13 is piezoelectric ceramic transducer, and 14 is ultrasonic burnishing cutter swivel mount, and 15 is cutterhead, 16 is wedge, and 17 is band endoporus screw bearing pin.
Detailed description of the invention
A kind of multi-faceted ultrasonic burnishing processing unit (plant), comprise cutterhead 15, ultrasonic burnishing cutter swivel mount 14 and ultrasonic burnishing cutter, ultrasonic burnishing cutter comprises ultrasonic burnishing cutter front end lid 6, rear end cap 3, piezoelectric ceramic transducer 13 and conductive electrode 4, ultrasonic amplitude transformer 8, ultrasonic burnishing tool tip 9, cutter head lid 10, ultrasonic burnishing body 11, it is characterized in that, ultrasonic burnishing cutter swivel mount 14 by wedge 16 and cutterhead 15 groove surface extrude coordinate and screw be fixedly mounted on cutterhead 15, ultrasonic burnishing cutter is arranged in ultrasonic burnishing cutter swivel mount 14 by band endoporus screw bearing pin 17 with ultrasonic burnishing cutter rear end cap 3 groove fit, ultrasonic burnishing cutter is connected with ultrasonic burnishing cutter swivel mount 14 inboard groove screw by the boss of ultrasonic burnishing cutter front end lid 6 simultaneously, ultrasonic burnishing cutter is fixed on ultrasonic burnishing cutter swivel mount 14.Ultrasonic burnishing cutter front end lid 6, rear end cap 3 are fixed together by attachment screw 5, piezoelectric ceramic transducer 13 and conductive electrode 4 are arranged between ultrasonic burnishing cutter front end lid 6, rear end cap 3 by insulating sleeve 12, ultrasonic burnishing cutter front end lid 6 other end is connected with ultrasonic amplitude transformer 8 by band endoporus bolt 7, the other end of ultrasonic amplitude transformer 8 is connected with ultrasonic burnishing tool tip 9 by screw thread, ultrasonic burnishing tool tip 9 is equipped with ultrasonic burnishing body 11 and skull 10.The inner chamber of ultrasonic burnishing cutter front end lid 6, rear end cap 3, insulating sleeve 12, ultrasonic amplitude transformer 8, ultrasonic burnishing tool tip 9, cutter head lid 10 forms cooling and lubricating circulatory system passage, band endoporus screw bearing pin 16 communicates with ultrasonic burnishing cutter rear end cap 3, insulating sleeve 12 inner chamber and drive end bearing bracket 3 inner chamber through ultrasonic burnishing cutter rear end cap groove, the endoporus of ultrasonic burnishing cutter front end lid 6 is circumferentially with four uniform fluid recess channels, and ultrasonic burnishing cutter front end lid 6 inner chamber and ultrasonic amplitude transformer 8 inner chamber are by being with endoporus bolt 7 UNICOM.
Claims (2)
1. a multi-faceted ultrasonic burnishing processing unit (plant), comprise cutterhead (15), ultrasonic burnishing cutter swivel mount (14) and ultrasonic burnishing cutter, ultrasonic burnishing cutter comprises ultrasonic burnishing cutter front end lid (6), rear end cap (3), piezoelectric ceramic transducer (13) and conductive electrode (4), ultrasonic amplitude transformer (8), ultrasonic burnishing tool tip (9), cutter head lid (10), ultrasonic burnishing body (11), it is characterized in that: ultrasonic burnishing cutter swivel mount (14) by wedge (16) and cutterhead (15) groove surface extrude coordinate and screw be fixedly mounted on cutterhead (15), ultrasonic burnishing cutter is arranged in ultrasonic burnishing cutter swivel mount (14) by band endoporus screw bearing pin (17) and ultrasonic burnishing cutter rear end cap (3) groove fit, ultrasonic burnishing cutter front end lid (6), rear end cap (3) is fixed together by attachment screw (5), piezoelectric ceramic transducer (13) and conductive electrode (4) are arranged on ultrasonic burnishing cutter front end lid (6) by insulating sleeve (12), between rear end cap (3), ultrasonic burnishing cutter front end lid (6) other end is connected with ultrasonic amplitude transformer (8) by band endoporus bolt (7), the other end of ultrasonic amplitude transformer (8) is connected with ultrasonic burnishing tool tip (9) by screw thread, ultrasonic burnishing body (11) and skull (10) ultrasonic burnishing tool tip (9) be equipped with, ultrasonic burnishing cutter front end lid (6), rear end cap (3), insulating sleeve (12), ultrasonic amplitude transformer (8), ultrasonic burnishing tool tip (9), the inner chamber of cutter head lid (10) forms cooling and lubricating circulatory system passage, band endoporus screw bearing pin (16) is through ultrasonic burnishing cutter rear end cap groove and ultrasonic burnishing cutter rear end cap (3), insulating sleeve (12) inner chamber and drive end bearing bracket (3) inner chamber communicate, the endoporus of ultrasonic burnishing cutter front end lid (6) is circumferentially with four uniform fluid recess channels, ultrasonic burnishing cutter front end lid (6) inner chamber and ultrasonic amplitude transformer (8) inner chamber are by being with endoporus bolt (7) UNICOM.
2. multi-faceted ultrasonic burnishing processing unit (plant) according to claim 1, it is characterized in that: ultrasonic burnishing cutter is connected with ultrasonic burnishing cutter swivel mount (14) inboard groove screw by the boss of ultrasonic burnishing cutter front end lid (6), is fixed on by ultrasonic burnishing cutter on ultrasonic burnishing cutter swivel mount (14).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510538148.5A CN105127668B (en) | 2015-08-28 | 2015-08-28 | A kind of multi-party station ultrasonic wave roll processing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510538148.5A CN105127668B (en) | 2015-08-28 | 2015-08-28 | A kind of multi-party station ultrasonic wave roll processing device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105127668A true CN105127668A (en) | 2015-12-09 |
| CN105127668B CN105127668B (en) | 2017-08-25 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510538148.5A Expired - Fee Related CN105127668B (en) | 2015-08-28 | 2015-08-28 | A kind of multi-party station ultrasonic wave roll processing device |
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| CN (1) | CN105127668B (en) |
Cited By (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105666033A (en) * | 2016-03-24 | 2016-06-15 | 济南大学 | Inner arc surface ultrasonic rolling tool head |
| CN106141564A (en) * | 2016-08-12 | 2016-11-23 | 浙江工业大学 | A kind of surface peening cutter of many field coordination effect |
| CN106141565A (en) * | 2016-08-12 | 2016-11-23 | 浙江工业大学 | Ultrasonic burnishing making Nano surface processing unit (plant) |
| CN107138915A (en) * | 2016-03-01 | 2017-09-08 | 通用电气公司 | Ultrasonic burnishing system of processing and method, the processing method of part |
| CN107282945A (en) * | 2016-04-01 | 2017-10-24 | 刘宣 | A kind of bracelet car spends equipment |
| CN107282944A (en) * | 2016-04-01 | 2017-10-24 | 刘宣 | The equipment that a kind of bracelet processes sand streak |
| CN107470421A (en) * | 2017-08-25 | 2017-12-15 | 中国人民解放军第五七二工厂 | The unilateral rolling fastener of bearing of closing space is placed in a kind of |
| CN108788771A (en) * | 2018-06-13 | 2018-11-13 | 北京邮电大学 | A kind of ultrasonic wave assisted machining self-help type lubricated cutter |
| CN109202368A (en) * | 2018-11-21 | 2019-01-15 | 衢州职业技术学院 | Multi-faceted ultrasonic burnishing processing unit (plant) |
| CN110116291A (en) * | 2019-05-17 | 2019-08-13 | 中国工程物理研究院材料研究所 | A kind of surface ultrasonic burnishing treatment process improving uranium material corrosion resisting property |
| CN110358901A (en) * | 2019-07-30 | 2019-10-22 | 河南理工大学 | Portable multi-faceted ultrasonic wave added vibration rolling device and its application method |
| CN110355887A (en) * | 2019-07-29 | 2019-10-22 | 河南理工大学 | With the cooling ultrasonic thermal insert knife handle system of mist of oil self-lubricating |
| CN113059314A (en) * | 2021-03-23 | 2021-07-02 | 北京理工大学 | Variable angle low temperature lubrication special inner cooling rolling tool |
| US11491569B1 (en) | 2022-06-07 | 2022-11-08 | The Florida International University Board Of Trustees | Multidirectional synchronized ultrasonic devices and methods for assisting wire arc additive manufacturing |
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Cited By (20)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107138915A (en) * | 2016-03-01 | 2017-09-08 | 通用电气公司 | Ultrasonic burnishing system of processing and method, the processing method of part |
| CN107138915B (en) * | 2016-03-01 | 2019-06-25 | 通用电气公司 | Ultrasonic burnishing system of processing and method, the processing method of part |
| CN105666033A (en) * | 2016-03-24 | 2016-06-15 | 济南大学 | Inner arc surface ultrasonic rolling tool head |
| CN107282944A (en) * | 2016-04-01 | 2017-10-24 | 刘宣 | The equipment that a kind of bracelet processes sand streak |
| CN107282945A (en) * | 2016-04-01 | 2017-10-24 | 刘宣 | A kind of bracelet car spends equipment |
| CN106141565A (en) * | 2016-08-12 | 2016-11-23 | 浙江工业大学 | Ultrasonic burnishing making Nano surface processing unit (plant) |
| CN106141565B (en) * | 2016-08-12 | 2018-02-27 | 浙江工业大学 | Ultrasonic burnishing making Nano surface processing unit (plant) |
| CN106141564A (en) * | 2016-08-12 | 2016-11-23 | 浙江工业大学 | A kind of surface peening cutter of many field coordination effect |
| CN107470421B (en) * | 2017-08-25 | 2024-02-27 | 中国人民解放军第五七二一工厂 | Bearing unilateral rolling closing device with inner side arranged in closed space |
| CN107470421A (en) * | 2017-08-25 | 2017-12-15 | 中国人民解放军第五七二工厂 | The unilateral rolling fastener of bearing of closing space is placed in a kind of |
| CN108788771A (en) * | 2018-06-13 | 2018-11-13 | 北京邮电大学 | A kind of ultrasonic wave assisted machining self-help type lubricated cutter |
| CN109202368A (en) * | 2018-11-21 | 2019-01-15 | 衢州职业技术学院 | Multi-faceted ultrasonic burnishing processing unit (plant) |
| CN110116291A (en) * | 2019-05-17 | 2019-08-13 | 中国工程物理研究院材料研究所 | A kind of surface ultrasonic burnishing treatment process improving uranium material corrosion resisting property |
| CN110355887A (en) * | 2019-07-29 | 2019-10-22 | 河南理工大学 | With the cooling ultrasonic thermal insert knife handle system of mist of oil self-lubricating |
| CN110358901A (en) * | 2019-07-30 | 2019-10-22 | 河南理工大学 | Portable multi-faceted ultrasonic wave added vibration rolling device and its application method |
| US11041224B2 (en) | 2019-07-30 | 2021-06-22 | Henan Polytechnic University | Portable multi-azimuth ultrasonic-assisted vibration rolling device and application method thereof |
| CN110358901B (en) * | 2019-07-30 | 2023-08-25 | 河南理工大学 | Portable multidirectional ultrasonic-assisted vibration rolling device and application method thereof |
| WO2021017670A1 (en) * | 2019-07-30 | 2021-02-04 | 河南理工大学 | Portable, multi-directional, ultrasound-assisted vibration rolling device, and use method thereof |
| CN113059314A (en) * | 2021-03-23 | 2021-07-02 | 北京理工大学 | Variable angle low temperature lubrication special inner cooling rolling tool |
| US11491569B1 (en) | 2022-06-07 | 2022-11-08 | The Florida International University Board Of Trustees | Multidirectional synchronized ultrasonic devices and methods for assisting wire arc additive manufacturing |
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