CN105127117A - Plate pre-cleaning equipment - Google Patents
Plate pre-cleaning equipment Download PDFInfo
- Publication number
- CN105127117A CN105127117A CN201510464681.1A CN201510464681A CN105127117A CN 105127117 A CN105127117 A CN 105127117A CN 201510464681 A CN201510464681 A CN 201510464681A CN 105127117 A CN105127117 A CN 105127117A
- Authority
- CN
- China
- Prior art keywords
- shower nozzle
- catch box
- sheet material
- output shaft
- plate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000004140 cleaning Methods 0.000 title abstract description 12
- 230000007246 mechanism Effects 0.000 claims abstract description 7
- 239000000463 material Substances 0.000 claims description 22
- 239000003513 alkali Substances 0.000 claims description 11
- 239000002253 acid Substances 0.000 claims description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 8
- 238000001514 detection method Methods 0.000 claims description 5
- 239000000523 sample Substances 0.000 claims description 5
- 230000005540 biological transmission Effects 0.000 claims description 3
- 230000001680 brushing effect Effects 0.000 abstract 5
- 239000003638 chemical reducing agent Substances 0.000 abstract 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 13
- 229910052782 aluminium Inorganic materials 0.000 description 13
- 238000000034 method Methods 0.000 description 9
- 230000008569 process Effects 0.000 description 4
- 239000000243 solution Substances 0.000 description 4
- 239000007921 spray Substances 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 238000005554 pickling Methods 0.000 description 3
- 230000008901 benefit Effects 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 238000005201 scrubbing Methods 0.000 description 2
- 239000002351 wastewater Substances 0.000 description 2
- 230000003044 adaptive effect Effects 0.000 description 1
- 239000012670 alkaline solution Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
Classifications
-
- B08B1/20—
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/08—Cleaning involving contact with liquid the liquid having chemical or dissolving effect
Abstract
The invention relates to plate pre-cleaning equipment. The plate pre-cleaning equipment comprises a front lateral plate and a rear lateral plate which are supported by vertical pillars. A plurality of carrier rollers at the same height are erected between the two lateral plates. A speed reducer used for driving the carrier rollers to rotate synchronously is further installed on one of the vertical pillars. A first brushing mechanism and a first sprayer head are installed between the front portions of the two lateral plates. A second brushing mechanism and a second sprayer head are installed between the middles of the two lateral plates. A third brushing mechanism and a third sprayer head are installed between the rear portions of the two lateral plates. Each brushing mechanism comprises a first hydraulic cylinder and a second hydraulic cylinder vertically and fixedly installed in the middles of the two lateral plates respectively, wherein a lifting plate is erected between the upper ends of piston rods of every two hydraulic cylinders; a shaft sleeve is arranged in the middle of each lifting plate; a single-input and multi-output gearbox is fixedly installed at the bottom of each lifting plate; an input shaft of each gearbox is located in the corresponding shaft sleeve; a motor used for driving the corresponding input shaft is further included; output shafts of each gearbox fall into a front row and a rear row; the intervals between the output shafts in each row are the same; the output shafts of every two rows are arranged in a staggered mode; brushing heads are installed at the bottoms of all the output shafts.
Description
Technical field
The invention belongs to sheet machining apparatus technical field, particularly relate to a kind of sheet material prerinse equipment.
Background technology
In the procedure of aluminum veneer product, because material plate surface has the spots such as greasy dirt and spot can affect the carrying out of follow-up spraying coating process usually, therefore need to clean the surface of sheet material, to remove above-mentioned spot impurity before the concrete procedure of input.The mode removing spot in prior art is generally spray process, soaks in acidity, alkaline solution by material plate, is removed the greasy dirt spot on surface by chemical reaction.But above-mentioned cleaning method operation is very loaded down with trivial details, can not realize continous way cleaning.
Summary of the invention
The present invention provides that a kind of structure is simple, automaticity is high, realize continous way cleaning with the sheet material prerinse equipment of raising efficiency for solving in known technology the technical problem that exists.
The present invention for the technical scheme solving in known technology the technical problem that exists and take is: a kind of sheet material prerinse equipment comprises by upright supports, former and later two side plates of being oppositely arranged, between biside plate, along its length erection multiple contour carrying roller is installed, driven sprocket is equipped with at the same side end of the mandrel of each carrying roller, each driven sprocket is arranged with chain, column is also provided with reductor, and the drive sprocket on its output shaft adopts chain and one of them driven sprocket connection for transmission, between the front portion of biside plate, erection is provided with the first scrub body and the first shower nozzle, between middle part, erection is provided with the second scrub body and the second shower nozzle, between rear portion, erection is provided with the 3rd scrub body and the 3rd shower nozzle, scrub mechanism to comprise and be vertically fixedly mounted on the first hydraulic cylinder in the middle part of two side plates and the second hydraulic cylinder respectively, between the upper end of both piston rods, erection is provided with the lifter plate of middle part with axle sleeve, single input is installed with in the bottom of lifter plate, the gear-box of multi output, its power shaft is positioned at axle sleeve, also comprise the motor driving power shaft, output shaft is divided into front two rows, spaced set between each output shaft in each row, be crisscross arranged between each output shaft of two rows, all brush is installed in the bottom of each output shaft, first nozzle connecting is connected to acid solution source, second nozzle connecting is connected to alkali lye source, 3rd nozzle connecting is connected to clear water source.
Advantage of the present invention and good effect are: the sheet material prerinse equipment that the invention provides a kind of structural design advantages of simple, by arranging the multiple carrying rollers synchronously being driven rotation by reductor, for aluminum veneer provides a stable support platform and stable delivery platform, by arranging the scrub body be made up of motor, hydraulic cylinder, gear-box and multiple brush, achieve and carry out the controlled technique effect scrubbed to the aluminum veneer by below process, the automaticity of complete machine is high.Front two rows is often arranged the brush be crisscross arranged between spaced set, two rows and has been carried out all standing to the upper surface of aluminum veneer, and in the process that sheet material advances, fast, fully complete the greasiness removal of upper surface, cleaning efficiency is high.In the technical program, acid solution is scrubbed, alkali lye scrubs and to scrub three techniques with clear water and focus on a streamline and carry out, decrease the number of times of aluminum veneer transfer, reduce the fussy degree of origin operation, improve the efficiency of aluminum veneer surface cleaning.
Preferably: each output shaft of gear-box is the hollow shaft of sidewall with axial bar hole, in hollow shaft, be fitted with expansion link, brush is fixedly mounted on the bottom of expansion link, is arranged with spring in the upper end of expansion link, be provided with pin at the middle part of expansion link, pin is positioned at bar hole.
Preferably: between two carrying rollers between two carrying rollers between the carrying roller of two below the first scrub body, below the second scrub body and below the 3rd scrub body, be equipped with the detection probe passed through for detecting sheet material.
Preferably: between the bottom being provided with the second funnel, rear portion between the bottom being provided with the first funnel, middle part between the bottom of biside plate front portion, the 3rd funnel is installed, is provided with the first catch box, the second catch box and the 3rd catch box in the below of each funnel successively.
Preferably: between the first shower nozzle and the first catch box, be provided with acid cycle pipeline, between the second shower nozzle and the second catch box, be provided with alkali lye circulation line, between the 3rd shower nozzle and the 3rd catch box, be provided with clear water circulation line.
Preferably: the bottom of the first catch box, the second catch box and the 3rd catch box three is equipped with roller.
Accompanying drawing explanation
Fig. 1 is that master of the present invention looks broken section structural representation;
Fig. 2 is the main TV structure schematic diagram of scrub body in Fig. 1.
In figure: 1, reductor; 2, side plate; 3, the first scrub body; 4, the first shower nozzle; 5, driven sprocket; 6, the first funnel; 7, detection probe; 8, the second scrub body; 9, the second shower nozzle; 10, carrying roller; 11, the second funnel; 12, the 3rd scrub body; 13, the 3rd shower nozzle; 14, the 3rd funnel; 15, the first catch box; 16, the second catch box; 17, the 3rd catch box; 18, the first hydraulic cylinder; 19, gear-box; 20, output shaft; 21, brush; 22, motor; 23, lifter plate; 24, the second hydraulic cylinder.
Detailed description of the invention
For summary of the invention of the present invention, Characteristic can be understood further, hereby exemplify following examples and be described in detail as follows:
Refer to Fig. 1, the present invention includes by upright supports, former and later two side plates 2 of being oppositely arranged, between biside plate 2, along its length erection multiple contour carrying roller 10 is installed, be equipped with driven sprocket 5 at the same side end of the mandrel of each carrying roller 10, each driven sprocket 5 be arranged with chain.Column is also provided with reductor 1, and the drive sprocket on its output shaft adopts chain and one of them driven sprocket 5 connection for transmission.Under the driving effect of reductor 1, synchronous slowly rotation done by each carrying roller 10.
Between the front portion of biside plate 2, erection is provided with erection between the first scrub body 3 and the first shower nozzle 4, middle part and is provided with erection between the second scrub body 8 and the second shower nozzle 9, rear portion and is provided with the 3rd scrub body 12 and the 3rd shower nozzle 13.
Fig. 2 is the structural representation of scrub body, can find out: scrub mechanism and comprise the first hydraulic cylinder 18 and the second hydraulic cylinder 24 be vertically fixedly mounted on respectively in the middle part of two side plates 2, between the upper end of both piston rods, erection is provided with the lifter plate 23 of middle part with axle sleeve, the gear-box 19 of single input, multi output is installed with in the bottom of lifter plate 23, its power shaft is positioned at axle sleeve, also comprises the motor 22 driving power shaft.Output shaft 20 is divided into front two rows, is crisscross arranged, is all provided with brush 21 in the bottom of each output shaft 20 between each output shaft 20 in each row between spaced set, the two each output shafts 20 arranged.
First shower nozzle 4 is connected to acid solution source, the second shower nozzle 9 is connected to alkali lye source, the 3rd shower nozzle 13 is connected to clear water source.
The course of work: aluminum veneer is placed on also Forward stability conveying on carrying roller 10, through overpickling station that is the first scrub body 3 time, acid solution sprays on the surface of aluminum veneer by the first shower nozzle 4, both its first hydraulic cylinder 18 and the second hydraulic cylinder 24 synchronization action, piston rod synchronously bounces back, drive lifter plate 23 to move down certain distance, now each lower surface of brush 21 contacts with the upper surface of aluminum veneer, and in the process of aluminum veneer movement, the upper surface of brush 21 pairs of sheet materials of high-speed rotation is scrubbed; Through alkali cleaning station that is the second scrub body 8 time, the second shower nozzle 9 by alkali lye spray on the surface of aluminum veneer, pattern is identical with pickling station; Through clear wash station, the 3rd shower nozzle 13 is by clear water spray on the surface of aluminum veneer, and pattern is identical with alkali cleaning station with pickling.
In the present embodiment, in order to carry out Automatic adjusument to the aluminum veneer of different-thickness, the each output shaft 20 arranging gear-box 19 is the hollow shaft of sidewall with axial bar hole, expansion link is fitted with in hollow shaft, brush 21 is fixedly mounted on the bottom of expansion link, be arranged with spring in the upper end of expansion link, be provided with pin at the middle part of expansion link, pin is positioned at bar hole.Like this, for the material plate of different-thickness, by the vertical movement of the flexible of spring and expansion link, brush 21 achieves the adaptive tracing to plate surface.
In the present embodiment, in order to detect the position of sheet material, for the action of each scrub body provides initial signal, between two carrying rollers 10 between two carrying rollers 10 between two carrying rollers 10 below the first scrub body 3, below the second scrub body 8 and below the 3rd scrub body 12, be equipped with the detection probe 7 passed through for detecting sheet material.The signal that sheet material passes through by detection probe 7 sends to controller, and controller controls the action response of each scrub body two hydraulic cylinders.
In the present embodiment, in order to collect scrubbing liquid, between the bottom being provided with the second funnel 11, rear portion between the bottom being provided with the first funnel 6, middle part between the bottom of biside plate 2 front portion, the 3rd funnel 14 is installed, is provided with the first catch box 15, second catch box 16 and the 3rd catch box 17 in the below of each funnel successively.After the cleaning of pickling station, alkali cleaning station and clear wash station, waste water enters the catch box of below respectively via each funnel.
Also the liquid of scrubbing of each station can be arranged to self-loopa form, namely acid cycle pipeline is set between the first shower nozzle 4 and the first catch box 15, alkali lye circulation line is set between the second shower nozzle 9 and the second catch box 16, clear water circulation line is set between the 3rd shower nozzle 13 and the 3rd catch box 17.
In the present embodiment, in order to change the waste water in catch box, in the bottom of the first catch box 15, second catch box 16 and the 3rd catch box 17 three, all roller is set.
Claims (6)
1. a sheet material prerinse equipment, it is characterized in that: comprise by upright supports, former and later two side plates (2) of being oppositely arranged, between biside plate (2), along its length erection multiple contour carrying roller (10) is installed, driven sprocket (5) is equipped with at the same side end of the mandrel of each carrying roller (10), each driven sprocket (5) is arranged with chain, column is also provided with reductor (1), and the drive sprocket on its output shaft adopts chain and one of them driven sprocket (5) connection for transmission, between the front portion of biside plate (2), erection is provided with the first scrub body (3) and the first shower nozzle (4), between middle part, erection is provided with the second scrub body (8) and the second shower nozzle (9), between rear portion, erection is provided with the 3rd scrub body (12) and the 3rd shower nozzle (13), scrub mechanism and comprise the first hydraulic cylinder (18) and the second hydraulic cylinder (24) that are vertically fixedly mounted on two side plate (2) middle parts respectively, between the upper end of both piston rods, erection is provided with the lifter plate (23) of middle part with axle sleeve, single input is installed with in the bottom of lifter plate (23), the gear-box (19) of multi output, its power shaft is positioned at axle sleeve, also comprise the motor (22) driving power shaft, output shaft (20) is divided into front two rows, spaced set between each output shaft (20) in each row, be crisscross arranged between each output shaft (20) of two rows, brush (21) is all installed in the bottom of each output shaft, first shower nozzle (4) is connected to acid solution source, second shower nozzle (9) is connected to alkali lye source, 3rd shower nozzle (13) is connected to clear water source.
2. sheet material prerinse equipment as claimed in claim 1, it is characterized in that: each output shaft (20) of gear-box (19) is the hollow shaft of sidewall with axial bar hole, expansion link is fitted with in hollow shaft, brush (21) is fixedly mounted on the bottom of expansion link, spring is arranged with in the upper end of expansion link, be provided with pin at the middle part of expansion link, pin is positioned at bar hole.
3. sheet material prerinse equipment as claimed in claim 1, is characterized in that: between two carrying rollers (10) being positioned at the first scrub body (3) below, between two carrying rollers (10) being positioned at the second scrub body (8) below and between two carrying rollers (10) being positioned at the 3rd scrub body (12) below, be equipped with the detection probe (7) passed through for detecting sheet material.
4. sheet material prerinse equipment as claimed in claim 1, it is characterized in that: between the bottom being provided with the second funnel (11), rear portion between the bottom being provided with the first funnel (6), middle part between the bottom that biside plate (2) is anterior, 3rd funnel (14) is installed, is provided with the first catch box (15), the second catch box (16) and the 3rd catch box (17) in the below of each funnel successively.
5. sheet material prerinse equipment as claimed in claim 4, it is characterized in that: between the first shower nozzle (4) and the first catch box (15), be provided with acid cycle pipeline, between the second shower nozzle (9) and the second catch box (16), be provided with alkali lye circulation line, between the 3rd shower nozzle (13) and the 3rd catch box (17), be provided with clear water circulation line.
6. sheet material prerinse equipment as claimed in claim 4, is characterized in that: the bottom of the first catch box (15), the second catch box (16) and the 3rd catch box (17) three is equipped with roller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510464681.1A CN105127117A (en) | 2015-07-30 | 2015-07-30 | Plate pre-cleaning equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510464681.1A CN105127117A (en) | 2015-07-30 | 2015-07-30 | Plate pre-cleaning equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN105127117A true CN105127117A (en) | 2015-12-09 |
Family
ID=54712877
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510464681.1A Pending CN105127117A (en) | 2015-07-30 | 2015-07-30 | Plate pre-cleaning equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105127117A (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106423936A (en) * | 2016-08-30 | 2017-02-22 | 天能电池(芜湖)有限公司 | Clearing device for drying kiln on surface of storage battery electrode plate |
| CN109013493A (en) * | 2018-08-14 | 2018-12-18 | 合肥岑遥新材料科技有限公司 | Cleaning device is used in a kind of production of hot galvanizing color coating cladding plate |
| CN110053153A (en) * | 2019-06-06 | 2019-07-26 | 陈立培 | A kind of stone material is counter to be beaten to wash and hangs integration apparatus |
| WO2021212791A1 (en) * | 2020-04-23 | 2021-10-28 | 南京力泰智能科技有限公司 | Material conveying device for phosphorus removal cleaning machine |
| CN115615905A (en) * | 2022-12-20 | 2023-01-17 | 江苏三洋新材料有限公司 | Waterproof performance test equipment for waterproof aluminum veneer |
| CN116114894A (en) * | 2023-04-17 | 2023-05-16 | 云南省林业和草原科学院 | Olive fruit belt cleaning device and green-keeping processing equipment thereof |
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| US7503090B2 (en) * | 2003-09-11 | 2009-03-17 | Ged Integrated Solutions, Inc. | Glass washing machine with conveyor and brush speed control |
| CN201519688U (en) * | 2009-07-07 | 2010-07-07 | 深圳市时代超声设备有限公司 | Super-white glass washer |
| CN101767940A (en) * | 2009-12-30 | 2010-07-07 | 东莞宏威数码机械有限公司 | Glass-cleaning and drying device |
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| CN204262005U (en) * | 2014-11-17 | 2015-04-15 | 广东顺德确丽机械有限公司 | The automatic cleaning product line of plastic plate |
| CN204996743U (en) * | 2015-07-30 | 2016-01-27 | 天津市帝标建材有限公司 | Belt cleaning device before spraying of aluminium veneer |
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2015
- 2015-07-30 CN CN201510464681.1A patent/CN105127117A/en active Pending
Patent Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
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| US7503090B2 (en) * | 2003-09-11 | 2009-03-17 | Ged Integrated Solutions, Inc. | Glass washing machine with conveyor and brush speed control |
| CN201164841Y (en) * | 2008-01-26 | 2008-12-17 | 陈旭波 | Planar sheet cleaning machine |
| CN201519688U (en) * | 2009-07-07 | 2010-07-07 | 深圳市时代超声设备有限公司 | Super-white glass washer |
| CN201524669U (en) * | 2009-10-30 | 2010-07-14 | 常州市正成标牌设备有限公司 | Plate cleaning device |
| CN101767940A (en) * | 2009-12-30 | 2010-07-07 | 东莞宏威数码机械有限公司 | Glass-cleaning and drying device |
| CN202028560U (en) * | 2011-04-14 | 2011-11-09 | 天津华爱集团有限公司 | Flat plate cleaning machine |
| KR20110103924A (en) * | 2011-09-01 | 2011-09-21 | 세메스 주식회사 | Apparatus for cleaning substrae, and facility for cleanig substrate using the same |
| CN202447345U (en) * | 2012-01-13 | 2012-09-26 | 东莞宏威数码机械有限公司 | Coated glass cleaning equipment and cleaning system |
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Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106423936A (en) * | 2016-08-30 | 2017-02-22 | 天能电池(芜湖)有限公司 | Clearing device for drying kiln on surface of storage battery electrode plate |
| CN109013493A (en) * | 2018-08-14 | 2018-12-18 | 合肥岑遥新材料科技有限公司 | Cleaning device is used in a kind of production of hot galvanizing color coating cladding plate |
| CN110053153A (en) * | 2019-06-06 | 2019-07-26 | 陈立培 | A kind of stone material is counter to be beaten to wash and hangs integration apparatus |
| CN110053153B (en) * | 2019-06-06 | 2021-04-20 | 新沂市锡沂高新材料产业技术研究院有限公司 | Stone material is prevented beating and is washed and hang integration equipment |
| WO2021212791A1 (en) * | 2020-04-23 | 2021-10-28 | 南京力泰智能科技有限公司 | Material conveying device for phosphorus removal cleaning machine |
| CN115615905A (en) * | 2022-12-20 | 2023-01-17 | 江苏三洋新材料有限公司 | Waterproof performance test equipment for waterproof aluminum veneer |
| CN115615905B (en) * | 2022-12-20 | 2023-02-28 | 江苏三洋新材料有限公司 | Waterproof performance test equipment for waterproof aluminum veneer |
| CN116114894A (en) * | 2023-04-17 | 2023-05-16 | 云南省林业和草原科学院 | Olive fruit belt cleaning device and green-keeping processing equipment thereof |
| CN116114894B (en) * | 2023-04-17 | 2023-06-16 | 云南省林业和草原科学院 | Olive fruit belt cleaning device and green-keeping processing equipment thereof |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20151209 |
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| RJ01 | Rejection of invention patent application after publication |