CN107413737B - Plane glass and curved glass cleaning integrated machine - Google Patents

Plane glass and curved glass cleaning integrated machine Download PDF

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Publication number
CN107413737B
CN107413737B CN201710812683.4A CN201710812683A CN107413737B CN 107413737 B CN107413737 B CN 107413737B CN 201710812683 A CN201710812683 A CN 201710812683A CN 107413737 B CN107413737 B CN 107413737B
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China
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section
cleaning
synchronous belt
glass
brush
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CN107413737A (en
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李朝
王锡昌
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Jinan Huayuan Cnc Equipment Co ltd
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Jinan Huayuan Cnc Equipment Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/02Cleaning by the force of jets or sprays
    • B08B3/024Cleaning by means of spray elements moving over the surface to be cleaned
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B1/00Cleaning by methods involving the use of tools
    • B08B1/10Cleaning by methods involving the use of tools characterised by the type of cleaning tool
    • B08B1/12Brushes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B1/00Cleaning by methods involving the use of tools
    • B08B1/20Cleaning of moving articles, e.g. of moving webs or of objects on a conveyor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B1/00Cleaning by methods involving the use of tools
    • B08B1/30Cleaning by methods involving the use of tools by movement of cleaning members over a surface
    • B08B1/32Cleaning by methods involving the use of tools by movement of cleaning members over a surface using rotary cleaning members
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B13/00Accessories or details of general applicability for machines or apparatus for cleaning
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B21/00Arrangements for supplying or controlling air or other gases for drying solid materials or objects
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/50Glass production, e.g. reusing waste heat during processing or shaping
    • Y02P40/57Improving the yield, e-g- reduction of reject rates

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Cleaning In General (AREA)

Abstract

The invention discloses a plane glass and curved glass cleaning integrated machine, and belongs to the field of cleaning equipment. The invention comprises a frame, wherein a feeding section, a cleaning section, a drying section and a discharging section are arranged on the frame; the feeding section, the cleaning section, the drying section and the discharging section are all provided with vertical supports fixed on the frame, and the vertical supports are provided with a plurality of backrest wheels; the feeding section, the cleaning section, the drying section and the discharging section are respectively provided with a synchronous belt guide groove horizontally arranged on the frame, synchronous belts are matched with the synchronous belt guide grooves, and a plurality of glass supporting blocks are arranged on the synchronous belts at intervals; the cleaning section is provided with a back brush and a front brush; the cleaning section is provided with a high-pressure spray pipeline and a high-pressure spray head; the frame is provided with a synchronous belt transmission power mechanism for driving the synchronous belt transmission and a brush rotation power mechanism for driving the back brush and the front brush to rotate. The invention can clean both plane glass and curved glass, and also can clean glass with super thickness.

Description

平面玻璃和曲面玻璃清洗一体机All-in-one washing machine for flat glass and curved glass

技术领域technical field

本发明涉及清洗设备领域,特别涉及一种平面玻璃和曲面玻璃清洗一体机。The invention relates to the field of cleaning equipment, in particular to an integrated machine for cleaning flat glass and curved glass.

背景技术Background technique

随着建筑业和太阳能电池业等的高速发展,许多装饰型玻璃、太阳能玻璃等应运而生,对玻璃的需求越来越多。然而在玻璃加工行业,玻璃的清洗是必要步骤。目前,玻璃加工业的玻璃清洗机种类很多。根据玻璃清洗时处于直立状态还是平卧状态,玻璃清洗机分为立式清洗机和卧式清洗机。根据清洗工艺,玻璃清洗机分为毛刷清洗机、高压水清洗机和超声波清洗机等。With the rapid development of the construction industry and solar cell industry, many decorative glass and solar glass have emerged as the times require, and the demand for glass is increasing. However, in the glass processing industry, glass cleaning is a necessary step. At present, there are many types of glass washing machines in the glass processing industry. According to whether the glass is in an upright state or a flat state during cleaning, the glass washing machine is divided into a vertical washing machine and a horizontal washing machine. According to the cleaning process, glass cleaning machines are divided into brush cleaning machines, high-pressure water cleaning machines and ultrasonic cleaning machines.

然而,现有的玻璃清洗设备一般只针对平面型玻璃的清洗。而对于表面不平整带装饰条的玻璃、弯曲波浪型玻璃,现采用的人力清洗,在产品质量、生产效率上已无法满足对于量产的需求。However, the existing glass cleaning equipment is generally only aimed at the cleaning of flat glass. As for the glass with decorative strips on the surface and the curved wavy glass, the current manual cleaning cannot meet the demand for mass production in terms of product quality and production efficiency.

发明内容Contents of the invention

为了弥补现有技术的不足,解决现有技术中玻璃清洗设备只针对平面型玻璃进行清洗,难以满足曲面玻璃清洗的问题,本发明提供了一种平面玻璃和曲面玻璃清洗一体机。In order to make up for the deficiencies of the existing technology and solve the problem that the glass cleaning equipment in the prior art only cleans flat glass and is difficult to clean curved glass, the present invention provides an integrated cleaning machine for flat glass and curved glass.

本发明的技术方案为:Technical scheme of the present invention is:

一种平面玻璃和曲面玻璃清洗一体机,包括机架,所述机架上设置有入料段、清洗段、干燥段和出料段;所述入料段、清洗段、干燥段、出料段均设有固定于所述机架的立式支架,所述立式支架上设有若干背靠轮;所述入料段、清洗段、干燥段、出料段均设有水平布置在所述机架的同步带导槽,所述同步带导槽上配合设有同步带,所述同步带上间隔设置若干玻璃托块;所述清洗段设有背面毛刷和正面毛刷;所述清洗段设有高压喷淋管路以及高压喷头;所述机架上设有用于驱动同步带传动的同步带传动动力机构以及用于驱动背面毛刷和正面毛刷转动的毛刷转动动力机构。An all-in-one cleaning machine for flat glass and curved glass, comprising a frame, the frame is provided with a feeding section, a cleaning section, a drying section and a discharging section; the feeding section, cleaning section, drying section, discharging section Each section is equipped with a vertical support fixed on the frame, and the vertical support is provided with a number of backing wheels; the feeding section, cleaning section, drying section, and discharging section are all arranged horizontally The synchronous belt guide groove of the frame, the synchronous belt guide groove is equipped with a synchronous belt, and a number of glass brackets are arranged at intervals on the synchronous belt; the cleaning section is provided with a back brush and a front brush; The cleaning section is provided with a high-pressure spray pipeline and a high-pressure nozzle; the frame is provided with a synchronous belt drive power mechanism for driving the synchronous belt drive and a brush rotation power mechanism for driving the back brush and the front brush to rotate.

作为优选方案,至少设置两个所述背面毛刷和两个所述正面毛刷。As a preferred solution, at least two of the back brushes and two of the front brushes are provided.

作为优选方案,所述玻璃托块均匀分布在所述同步带;相邻两排所述背靠轮交错设置。As a preferred solution, the glass support blocks are evenly distributed on the synchronous belt; two adjacent rows of the back-to-back wheels are arranged alternately.

作为优选方案,所述高压喷头交错分布。As a preferred solution, the high-pressure nozzles are distributed in a staggered manner.

作为优选方案,所述清洗段和干燥段位于同一箱体中;所述入料段、清洗段、干燥段、出料段下方分别对应设置入料段同步带、清洗段同步带、干燥段同步带、出料段同步带;入料段同步带、清洗段同步带、干燥段同步带、出料段同步带分别与入料段同步带导槽、清洗段同步带导槽、干燥段同步带导槽、出料段同步带导槽。As a preferred solution, the cleaning section and the drying section are located in the same box; the feeding section, the cleaning section, the drying section, and the feeding section are respectively provided with a synchronous belt for the feeding section, a synchronous belt for the cleaning section, and a synchronous belt for the drying section. belt, synchronous belt in the discharge section; the synchronous belt in the feeding section, the synchronous belt in the cleaning section, the synchronous belt in the drying section, and the synchronous belt in the discharging section are respectively connected with the synchronous belt guide groove in the feeding section, the synchronous belt guide groove in the cleaning section, and the synchronous belt in the drying section Guide groove and synchronous belt guide groove in the discharge section.

进一步地,所述同步带传动动力机构包括用于驱动入料段同步带的入料段传动电机、用于驱动清洗段同步带和干燥段同步带的清洗干燥段传动电机和用于驱动出料段同步带的出料段传动电机。Further, the synchronous belt transmission power mechanism includes a transmission motor for the feeding section for driving the synchronous belt of the feeding section, a transmission motor for the cleaning and drying section for driving the synchronous belt for the cleaning section and a synchronous belt for the drying section, and a driving motor for driving the output section. The transmission motor of the discharge section of the synchronous belt.

进一步地,所述入料段同步带导槽两端部分别设置与所述入料段同步带导槽配合连接的入料段主动轮和入料段从动轮,所述入料段主动轮连接所述入料段传动电机;所述干燥段同步带导槽两端部分别设置与所述干燥段同步带导槽配合连接的清洗干燥段主动轮和清洗干燥段从动轮一,所述清洗段同步带导槽两端部分别设置与所述清洗段同步带导槽配合连接的清洗干燥段从动轮二和清洗干燥段从动轮三,所述清洗干燥段主动轮连接所述清洗干燥段传动电机;所述出料段同步带导槽两端部分别设置与所述出料段同步带导槽配合连接的出料段主动轮和出料段从动轮,所述出料段主动轮连接所述出料段传动电机。Further, the two ends of the synchronous belt guide groove of the feeding section are respectively provided with a driving wheel of the feeding section and a driven wheel of the feeding section connected with the timing belt guide groove of the feeding section, and the driving wheel of the feeding section is connected The drive motor of the feeding section; the two ends of the synchronous belt guide groove of the drying section are respectively provided with the driving wheel of the cleaning and drying section and the driven wheel of the cleaning and drying section that are connected with the synchronous belt guide groove of the drying section. The two ends of the synchronous belt guide groove are respectively provided with the cleaning and drying section driven wheel 2 and the cleaning and drying section driven wheel 3 which are connected with the synchronous belt guide groove of the cleaning section, and the cleaning and drying section driving wheel is connected to the cleaning and drying section transmission motor ; The two ends of the synchronous belt guide groove of the discharging section are respectively provided with a driving wheel of the discharging section and a driven wheel of the discharging section connected with the synchronous belt guiding groove of the discharging section, and the driving wheel of the discharging section is connected to the The drive motor of the discharge section.

进一步地,所述清洗干燥段从动轮一和清洗干燥段从动轮二均为链轮,所述清洗干燥段从动轮一和清洗干燥段从动轮二通过链条连接。Further, the first driven wheel of the washing and drying section and the second driven wheel of the washing and drying section are sprockets, and the first driven wheel of the washing and drying section and the second driven wheel of the washing and drying section are connected by a chain.

作为优选方案,所述毛刷转动动力机构包括用于驱动所述背面毛刷的背面毛刷转动电机和用于驱动所述正面毛刷的正面毛刷转动电机。As a preferred solution, the brush rotation power mechanism includes a back brush rotation motor for driving the back brush and a front brush rotation motor for driving the front brush.

进一步地,所述背面毛刷转动电机连接背面毛刷主动传动轮,所述背面毛刷主动传动轮通过链条连接背面毛刷从动传动轮,所述背面毛刷从动传动轮连接所述背面毛刷;所述正面毛刷转动电机连接正面毛刷主动传动轮,所述正面毛刷主动传动轮通过链条连接正面毛刷从动传动轮,所述正面毛刷从动传动轮连接所述正面毛刷。Further, the back brush rotation motor is connected to the back brush driving drive wheel, and the back brush driving drive wheel is connected to the back brush driven drive wheel through a chain, and the back brush driven drive wheel is connected to the back brush drive wheel. Brush; the front brush rotation motor is connected to the front brush driving drive wheel, the front brush driving drive wheel is connected to the front brush driven drive wheel through a chain, and the front brush driven drive wheel is connected to the front brush drive wheel. brush.

本发明的有益效果为:The beneficial effects of the present invention are:

1、同步带上设置玻璃托块,一方面保证玻璃的输送稳定,另一方面玻璃与传送带之间产生缝隙,不紧密基础,保证清洗阶段以及风干阶段的排水效果。1. The glass bracket is set on the synchronous belt, on the one hand, it ensures the stable delivery of the glass, on the other hand, there is a gap between the glass and the conveyor belt, and the foundation is not tight, so as to ensure the drainage effect in the cleaning stage and the air-drying stage.

2、背靠轮交错紧密布置,保证波浪形玻璃等曲面玻璃的传输平稳性。2. The back-to-back wheels are staggered and closely arranged to ensure the smooth transmission of curved glass such as corrugated glass.

3、清洗段采用高压喷淋和毛刷旋转实现玻璃的清洗工作;高压喷头交错安装保证玻璃的每个部位均可清洗到;且高压喷头可拆卸,方便清洁。3. The cleaning section uses high-pressure spraying and brush rotation to clean the glass; the high-pressure nozzles are installed staggered to ensure that every part of the glass can be cleaned; and the high-pressure nozzles are detachable for easy cleaning.

4、风干段采用高压风机由输风管送风至风刀,依靠高压风力将玻璃风干,风干效率高。4. The air-drying section uses a high-pressure fan to send air from the air duct to the air knife, and relies on high-pressure wind to dry the glass with high air-drying efficiency.

5、既可清洗平面玻璃又可清洗曲面玻璃,与传统清洗平面玻璃的设备相比,本发明还可以清洗超厚度的玻璃等(传统的卧室玻璃清洗设备只能清洗常用标准厚度的玻璃)。5. It can clean both flat glass and curved glass. Compared with traditional equipment for cleaning flat glass, this invention can also clean ultra-thick glass (traditional glass cleaning equipment for bedrooms can only clean glass with standard thickness).

6、本发明操作简单、使用方便、安全性和稳定性高;本发明提高了玻璃的清洗质量和清洗效率,且本发明极大的减少了设备占用空间。6. The present invention is simple in operation, convenient in use, high in safety and stability; the present invention improves the cleaning quality and cleaning efficiency of glass, and the present invention greatly reduces the space occupied by equipment.

附图说明Description of drawings

为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments of the present invention. For those skilled in the art, other drawings can also be obtained according to these drawings without any creative effort.

图1为本发明平面玻璃和曲面玻璃清洗一体机的主视结构示意图;Fig. 1 is a schematic diagram of the front view of the all-in-one cleaning machine for flat glass and curved glass of the present invention;

图2为图1中入料段的放大结构示意图;Fig. 2 is the enlarged structural representation of feeding section in Fig. 1;

图3为图1中清洗段和干燥段的放大结构示意图;Fig. 3 is the enlarged schematic diagram of the cleaning section and the drying section in Fig. 1;

图4为图1或图3中清洗段的放大结构示意图;Fig. 4 is the enlarged schematic diagram of the cleaning section in Fig. 1 or Fig. 3;

图5为图1或图3中干燥段的放大结构示意图;Fig. 5 is the enlarged schematic view of the drying section in Fig. 1 or Fig. 3;

图6为图1中出料段的放大结构示意图;Fig. 6 is the enlarged structural representation of the discharge section in Fig. 1;

图7为本发明平面玻璃和曲面玻璃清洗一体机的俯视结构示意图;Fig. 7 is a top view structural schematic diagram of the flat glass and curved glass cleaning all-in-one machine of the present invention;

图8为图1中背靠轮与立式支架的部分放大结构示意图。Fig. 8 is a partially enlarged structural schematic diagram of the backrest wheel and the vertical support in Fig. 1 .

具体实施方式Detailed ways

实施例1Example 1

如图1-图8所示,一种平面玻璃和曲面玻璃清洗一体机,包括机架500,机架500上设置有入料段100、清洗段200、干燥段300和出料段400;清洗段200和干燥段300均位于清洗干燥箱体700中。入料段100与出料段400独立设置箱体。As shown in Figures 1 to 8, a flat glass and curved glass cleaning integrated machine includes a frame 500, and the frame 500 is provided with a feeding section 100, a cleaning section 200, a drying section 300 and a discharging section 400; Both the section 200 and the drying section 300 are located in the washing and drying box 700 . The feeding section 100 and the discharging section 400 are independently provided with boxes.

入料段100、清洗段200、干燥段300、出料段400均设有固定于机架500的立式支架800,立式支架800上设有若干背靠轮900。背靠轮900紧密设置,且相邻两排背靠轮900交错设置,以保证波浪形玻璃等曲面玻璃的传输平稳性。The feeding section 100, the cleaning section 200, the drying section 300, and the discharging section 400 are all provided with a vertical support 800 fixed on the frame 500, and the vertical support 800 is provided with a plurality of backrest wheels 900. The back-to-back wheels 900 are closely arranged, and two adjacent rows of back-to-back wheels 900 are arranged alternately to ensure the smooth transmission of curved glass such as corrugated glass.

入料段100包括水平设置于机架500的入料段同步带导槽102,入料段同步带导槽102配合连接入料段同步带103。入料段同步带103上间隔设置若干玻璃托块600,为了传输更加稳定,玻璃托块600均匀分布。该玻璃托块600为塑料块,一方面保证玻璃的输送稳定。入料段同步带导槽102的两端部分别设置与入料段同步带导槽102配合连接的入料段主动轮105和入料段从动轮101,入料段主动轮105连接入料段传动电机104;入料段传动电机104驱动入料段同步带103转动,以将待清洗的玻璃传输至清洗段200。The feed section 100 includes a feed section timing belt guide groove 102 horizontally arranged on the frame 500 , and the feed section timing belt guide groove 102 is matched with a feed section timing belt 103 . A number of glass holders 600 are arranged at intervals on the timing belt 103 in the feeding section. For more stable transmission, the glass holders 600 are evenly distributed. The glass support block 600 is a plastic block, on the one hand to ensure the stability of glass delivery. The two ends of the timing belt guide groove 102 of the feeding section are respectively provided with the driving wheel 105 and the driven wheel 101 of the feeding section connected with the timing belt guide groove 102 of the feeding section, and the driving wheel 105 of the feeding section is connected to the feeding section Transmission motor 104 ; the transmission motor 104 of the feeding section drives the timing belt 103 of the feeding section to rotate, so as to transmit the glass to be cleaned to the cleaning section 200 .

清洗段200包括水平设置于机架500的清洗段同步带导槽201,清洗段同步带导槽201配合连接清洗段同步带202。清洗段同步带202上间隔设置若干玻璃托块600,为了传输更加稳定,玻璃托块600均匀分布。该玻璃托块600为塑料块,一方面保证玻璃的输送稳定,另一方面玻璃与传送带之间产生缝隙,不紧密基础,保证清洗阶段排水效果。清洗段同步带导槽201两端部分别设置与清洗段同步带导槽201配合连接的清洗干燥段从动轮二211和清洗干燥段从动轮三205。The cleaning section 200 includes a cleaning section timing belt guide groove 201 horizontally arranged on the frame 500 , and the cleaning section timing belt guiding groove 201 is matched with a cleaning section timing belt 202 . A number of glass holders 600 are arranged at intervals on the synchronous belt 202 in the cleaning section. For more stable transmission, the glass holders 600 are evenly distributed. The glass support block 600 is a plastic block. On the one hand, it ensures the stable delivery of the glass; The two ends of the synchronous belt guide groove 201 of the cleaning section are respectively provided with the second driven wheel 211 of the cleaning and drying section and the third driven wheel 205 of the cleaning and drying section which are connected with the synchronous belt guide groove 201 of the cleaning section.

清洗段200对应的机架500下方设置有水箱1100。清洗段200对应的机架500上设有若干高压喷淋管路204,高压喷淋管路204上设置若干高压喷头203。为了保证玻璃的各处均被清洗到,高压喷头203交错分布。为了清洗的更彻底,更洁净,在清洗段200对应的机架500设置至少两个用于刷洗玻璃背面的背面毛刷和至少两个用于刷洗玻璃正面的正面毛刷206。正面毛刷206和背面毛刷分别由正面毛刷转动动力机构和背面毛刷转动动力机构驱动。正面毛刷转动动力机构包括正面毛刷转动电机208,正面毛刷转动电机208连接正面毛刷主动传动轮207,正面毛刷主动传动轮207通过链条209连接正面毛刷从动传动轮210,正面毛刷从动传动轮210连接正面毛刷206。同样的,背面毛刷转动动力机构包括背面毛刷转动电机,背面毛刷转动电机连接背面毛刷主动传动轮213,背面毛刷主动传动轮213通过链条209连接背面毛刷从动传动轮212,背面毛刷从动传动轮212连接背面毛刷。A water tank 1100 is disposed below the rack 500 corresponding to the cleaning section 200 . The rack 500 corresponding to the cleaning section 200 is provided with several high-pressure spray pipelines 204 , and several high-pressure spray nozzles 203 are provided on the high-pressure spray pipeline 204 . In order to ensure that all parts of the glass are cleaned, the high-pressure nozzles 203 are distributed in a staggered manner. In order to clean more thoroughly and cleaner, at least two back brushes 206 for scrubbing the back of the glass and at least two front brushes 206 for scrubbing the front of the glass are arranged on the corresponding frame 500 of the cleaning section 200 . The front hair brush 206 and the back hair brush are respectively driven by the front hair brush rotation power mechanism and the back hair brush rotation power mechanism. The front brush rotation power mechanism comprises a front brush rotation motor 208, the front brush rotation motor 208 is connected to the front brush driving drive wheel 207, and the front brush drive drive wheel 207 is connected to the front brush driven drive wheel 210 by a chain 209, and the front brush drive wheel 207 is connected to the front brush driven drive wheel 210. The brush driven drive wheel 210 is connected to the front brush 206 . Similarly, the back brush rotation power mechanism includes the back brush rotation motor, the back hair brush rotation motor is connected to the back hair brush driving drive wheel 213, and the back hair brush driving drive wheel 213 is connected to the back hair brush driven drive wheel 212 through the chain 209, The back hairbrush driven drive wheel 212 is connected with the back hairbrush.

干燥段300包括水平设置于机架500的干燥段同步带导槽303,干燥段同步带导槽303配合连接干燥段同步带302。干燥段同步带302上上间隔设置若干玻璃托块600,为了传输更加稳定,玻璃托块600均匀分布。该玻璃托块600为塑料块,一方面保证玻璃的输送稳定,另一方面玻璃与传送带之间产生缝隙,不紧密基础,保证风干阶段的排水效果。干燥段同步带导槽303的两端部分别设置与干燥段同步带导槽303配合连接的清洗干燥段主动轮306和清洗干燥段从动轮一304,清洗干燥段主动轮306连接清洗干燥段传动电机301。干燥段300对应的机架500上设有风刀305,风刀305通过管路连通风机1000。The drying section 300 includes a drying section timing belt guide groove 303 horizontally arranged on the frame 500 , and the drying section timing belt guiding groove 303 is matched with the drying section timing belt 302 . A number of glass holders 600 are arranged at intervals on the synchronous belt 302 of the drying section. For more stable transmission, the glass holders 600 are evenly distributed. The glass support block 600 is a plastic block. On the one hand, it ensures the stable delivery of the glass; The two ends of the synchronous belt guide groove 303 of the drying section are respectively provided with a cleaning and drying section driving wheel 306 and a cleaning and drying section driven wheel 1 304 which are connected with the drying section timing belt guide groove 303, and the cleaning and drying section driving wheel 306 is connected to the cleaning and drying section driving wheel. Motor 301 . The frame 500 corresponding to the drying section 300 is provided with an air knife 305, and the air knife 305 is connected to the fan 1000 through a pipeline.

清洗干燥段从动轮一304和清洗干燥段从动轮二211均为链轮,清洗干燥段从动轮一304和清洗干燥段从动轮二211通过链条连接。这样清洗干燥段主动轮306带动清洗干燥段从动轮一304、清洗干燥段从动轮二211和清洗干燥段从动轮三205转动,从而实现清洗干燥段传动电机301驱动清洗段同步带202和干燥段同步带302转动,以驱动玻璃分别经过清洗段200和干燥段300。The first driven wheel 304 of the cleaning and drying section and the second driven wheel 211 of the cleaning and drying section are sprockets, and the first driven wheel 304 of the cleaning and drying section is connected with the second driven wheel 211 of the cleaning and drying section by a chain. The cleaning and drying section driving wheel 306 drives the cleaning and drying section driven wheel one 304, the cleaning and drying section driven wheel two 211 and the cleaning and drying section driven wheel three 205 to rotate like this, thereby realizing that the cleaning and drying section drive motor 301 drives the cleaning section synchronous belt 202 and the drying section The synchronous belt 302 rotates to drive the glass through the cleaning section 200 and the drying section 300 respectively.

出料段400包括水平设置于机架500的出料段同步带导槽402,出料段同步带导槽402配合连接出料段同步带403。出料段同步带403上间隔设置若干玻璃托块600,该玻璃托块600为塑料块,一方面保证玻璃的输送稳定,为了传输更加稳定,玻璃托块600均匀分布。出料段同步带导槽402的两端部分别设置与出料段同步带导槽402配合连接的出料段主动轮406和出料段从动轮401,出料段主动轮406连接出料段传动电机405;出料段传动电机405驱动出料段同步带403转动,以将清洗完毕的玻璃传输至下一阶段。出料段400末端设置感应器,待玻璃传输至末端后,输送自动停止运行,待玻璃移除或离开出料段400后,传输继续进行。The discharge section 400 includes a discharge section timing belt guide groove 402 horizontally arranged on the frame 500 , and the discharge section timing belt guide groove 402 cooperates with a discharge section timing belt 403 . A number of glass brackets 600 are arranged at intervals on the synchronous belt 403 of the discharge section. The glass brackets 600 are plastic blocks. On the one hand, the glass brackets are guaranteed to be transported stably. For more stable transmission, the glass brackets 600 are evenly distributed. The two ends of the synchronous belt guide groove 402 of the discharge section are respectively provided with the driving wheel 406 and the driven wheel 401 of the discharge section connected with the synchronous belt guide groove 402 of the discharge section, and the driving wheel 406 of the discharge section is connected to the discharge section. The transmission motor 405; the transmission motor 405 of the discharge section drives the synchronous belt 403 of the discharge section to rotate, so as to transfer the cleaned glass to the next stage. Sensors are installed at the end of the discharge section 400 , and when the glass is transported to the end, the conveyance stops automatically, and after the glass is removed or leaves the discharge section 400 , the transmission continues.

使用本发明时,将玻璃底面立在同步带上,玻璃倚靠背靠轮,背靠轮具有支撑作用且不妨碍玻璃的传动,可增加曲面玻璃传动的稳定性。玻璃由入料段进入,依次经过清洗段和干燥段,当玻璃传动到清洗段时,各高压喷头喷洗,然后毛刷刷洗,接着再经过高压喷头喷洗,洗净后经风刀风干。玻璃经过清洗和干燥后由出料段传出。When the present invention is used, the bottom surface of the glass is placed on the synchronous belt, and the glass leans against the back-to-back wheels. The back-to-back wheels have a supporting function and do not hinder the transmission of the glass, which can increase the stability of the transmission of the curved glass. The glass enters from the feeding section, and passes through the cleaning section and the drying section in turn. When the glass is driven to the cleaning section, each high-pressure nozzle is sprayed, then brushed, and then the high-pressure nozzle is sprayed, and after cleaning, it is air-dried by an air knife. After the glass is cleaned and dried, it is discharged from the discharge section.

当然,本发明中同步带传动驱动方式以及毛刷的转动驱动方式均可替换为其他驱动方式。本发明中干燥方式也可替换为其他干燥方式。Of course, the drive mode of synchronous belt transmission and the rotation drive mode of the hair brush in the present invention can be replaced by other drive modes. The drying method in the present invention can also be replaced by other drying methods.

Claims (9)

1. The integrated machine for cleaning the plane glass and the curved glass comprises a frame, wherein a feeding section, a cleaning section, a drying section and a discharging section are arranged on the frame; the method is characterized in that: the feeding section, the cleaning section, the drying section and the discharging section are all provided with vertical supports fixed on the frame, and the vertical supports are provided with a plurality of backrest wheels; the feeding section, the cleaning section, the drying section and the discharging section are respectively provided with a synchronous belt guide groove horizontally arranged on the frame, synchronous belts are matched with the synchronous belt guide grooves, and a plurality of glass supporting blocks are arranged on the synchronous belts at intervals; the cleaning section is provided with a back hairbrush and a front hairbrush; the cleaning section is provided with a high-pressure spray pipeline and a high-pressure spray head; the machine frame is provided with a synchronous belt transmission power mechanism for driving the synchronous belt transmission and a brush rotation power mechanism for driving the back brush and the front brush to rotate;
the glass supporting blocks are uniformly distributed on the synchronous belt; the two adjacent rows of the backrest wheels are arranged in a staggered way.
2. The flat glass and curved glass cleaning all-in-one machine according to claim 1, wherein: at least two back brushes and two front brushes are arranged.
3. The flat glass and curved glass cleaning all-in-one machine according to claim 1, wherein: the high-pressure spray heads are distributed in a staggered mode.
4. The flat glass and curved glass cleaning all-in-one machine according to claim 1, wherein: the cleaning section and the drying section are positioned in the same box body; the lower parts of the feeding section, the cleaning section, the drying section and the discharging section are respectively and correspondingly provided with a feeding section synchronous belt, a cleaning section synchronous belt, a drying section synchronous belt and a discharging section synchronous belt; the feeding section synchronous belt, the cleaning section synchronous belt, the drying section synchronous belt and the discharging section synchronous belt are respectively connected with the feeding section synchronous belt guide groove, the cleaning section synchronous belt guide groove, the drying section synchronous belt guide groove and the discharging section synchronous belt guide groove.
5. The flat glass and curved glass cleaning integrated machine according to claim 4, wherein: the synchronous belt transmission power mechanism comprises a feeding section transmission motor for driving the feeding section synchronous belt, a cleaning and drying section transmission motor for driving the cleaning section synchronous belt and the drying section synchronous belt, and a discharging section transmission motor for driving the discharging section synchronous belt.
6. The flat glass and curved glass cleaning integrated machine according to claim 5, wherein: the two ends of the feeding section synchronous belt guide groove are respectively provided with a feeding section driving wheel and a feeding section driven wheel which are connected with the feeding section synchronous belt guide groove in a matched manner, and the feeding section driving wheel is connected with the feeding section transmission motor; the two ends of the synchronous belt guide groove of the drying section are respectively provided with a cleaning drying section driving wheel and a cleaning drying section driven wheel which are connected with the synchronous belt guide groove of the drying section in a matching way, the two ends of the synchronous belt guide groove of the cleaning section are respectively provided with a cleaning drying section driven wheel and a cleaning drying section driven wheel which are connected with the synchronous belt guide groove of the cleaning section in a matching way, and the cleaning drying section driving wheel is connected with the cleaning drying section driving motor; the two ends of the discharging section synchronous belt guide groove are respectively provided with a discharging section driving wheel and a discharging section driven wheel which are connected with the discharging section synchronous belt guide groove in a matched mode, and the discharging section driving wheel is connected with the discharging section transmission motor.
7. The flat glass and curved glass cleaning all-in-one machine according to claim 6, wherein: the first cleaning and drying section driven wheel and the second cleaning and drying section driven wheel are both chain wheels, and the first cleaning and drying section driven wheel and the second cleaning and drying section driven wheel are connected through a chain.
8. The flat glass and curved glass cleaning all-in-one machine according to any one of claims 1-4, wherein: the brush rotation power mechanism comprises a back brush rotation motor for driving the back brush and a front brush rotation motor for driving the front brush.
9. The flat glass and curved glass cleaning all-in-one machine according to claim 8, wherein: the back brush rotating motor is connected with a back brush driving transmission wheel, the back brush driving transmission wheel is connected with a back brush driven transmission wheel through a chain, and the back brush driven transmission wheel is connected with the back brush; the front brush rotating motor is connected with a front brush driving transmission wheel, the front brush driving transmission wheel is connected with a front brush driven transmission wheel through a chain, and the front brush driven transmission wheel is connected with the front brush.
CN201710812683.4A 2017-09-11 2017-09-11 Plane glass and curved glass cleaning integrated machine Expired - Fee Related CN107413737B (en)

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