CN105116760A - System for dynamically detecting state of railway retarder based on FPGA - Google Patents
System for dynamically detecting state of railway retarder based on FPGA Download PDFInfo
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Abstract
本发明提供一种基于FPGA的铁路减速顶状态动态检测系统,其包括一个中央处理器模块,一个AD采集模块、一个USB存储模块、一个PWM差分输出模块、一个光电编码脉冲计数模块、一个RS232串口输出显示模块和一个电源模块,AD采集模块、USB存储模块、PWM差分输出模块、光电编码脉冲计数模块、RS232串口输出显示模块、电源模块都与中央处理器模块连接。本发明颠覆了以往铁路减速顶由铁路工人用脚踩踏进行经验判断减速顶好坏的方式,实现了铁路减速顶的全自动化检测,填补了减速顶自动化检测领域的空白,大幅提高减速顶检测效率。首次实现了减速顶工作状态的数据采集,可供相关专业人员进行有效的数据分析。
The present invention provides an FPGA-based dynamic detection system for the state of railway deceleration tops, which includes a central processing unit module, an AD acquisition module, a USB storage module, a PWM differential output module, a photoelectric encoding pulse counting module, and an RS232 serial port The output display module and a power supply module, AD collection module, USB storage module, PWM differential output module, photoelectric coding pulse counting module, RS232 serial port output display module, and power supply module are all connected to the central processing unit module. The present invention subverts the previous method in which the railway decelerators are judged by experience by railway workers stepping on them, realizes the fully automatic detection of railway decelerators, fills the gap in the field of automatic detection of decelerators, and greatly improves the detection efficiency of decelerators . For the first time, the data collection of the working state of the retarder has been realized, which can be used by relevant professionals for effective data analysis.
Description
技术领域 technical field
本发明专利涉及一种铁路减速顶状态动态检测系统,尤其是一种基于FPGA的铁路减速顶状态动态检测系统,属于铁路轨道系统自动化检测技术领域。 The patent of the present invention relates to a dynamic detection system for the state of a railway deceleration jack, especially a dynamic detection system for the state of a railway deceleration top based on FPGA, which belongs to the technical field of automatic detection of railway track systems.
背景技术 Background technique
减速顶是铁路编组站驼峰调速系统中对车辆进行速度控制的一种必不可少的液压设备。为了保证减速顶能够正常工作,需要对铁路上已经安装的减速顶进行质量检测,以确保其处于正常的工作状态。但是,如今减速顶自动检测系统的研究还很匮乏,减速顶的状态检测大都由铁路工人用脚对其踩踏的方式进行人工经验判断,不仅缺乏对减速顶目前工作状态下有效的数据分析,而且会对减速顶的好坏产生误判。这给铁路运输带来了严重的安全隐患。 The retarder is an essential hydraulic device for controlling the speed of the vehicle in the hump speed regulating system of the railway marshalling station. In order to ensure that the retarder can work normally, it is necessary to carry out quality inspection on the retarder installed on the railway to ensure that it is in normal working condition. However, nowadays, the research on the automatic detection system of the retarder is still very scarce. Most of the state detection of the retarder is judged by the manual experience of the railway workers with their feet. It will cause misjudgment of the quality of the retarder. This has brought serious safety hazards to railway transportation.
众所周知,与一般的微处理器相比,FPGA具有设计周期最短、开发费用最低、处理速度快、设计灵活等突出优点。如今,基于FPGA的减速顶自动检测系统的研究还很匮乏,,这对于减速顶这种长年累月需要在铁路上工作的液压设备来说,一旦发生故障,会对铁路运输带来极大安全隐患。因此,研究基于FPGA的减速顶状态动态检测技术,研究基于FPGA的减速顶工作状态数据存储技术,研制基于FPGA串口通信的串口屏实时显示技术,实现减速顶工作状态可视化、故障状态声光报警等功能,对于实现减速顶安全、稳定、长时间无故障作业具有重要的意义。 As we all know, compared with general microprocessors, FPGA has outstanding advantages such as the shortest design cycle, the lowest development cost, fast processing speed, and flexible design. Nowadays, the research on the automatic detection system of retarder jacks based on FPGA is still very scarce. For hydraulic equipment such as retarder jacks that need to work on railways for many years, once a failure occurs, it will bring great safety hazards to railway transportation. Therefore, study the dynamic detection technology of the retarder state based on the FPGA, study the data storage technology of the working state of the retarder based on the FPGA, develop the real-time display technology of the serial screen based on the FPGA serial port communication, and realize the visualization of the working state of the retarder and the sound and light alarm of the fault state, etc. It is of great significance to realize the safe, stable and trouble-free operation of the retarder for a long time.
发明内容 Contents of the invention
本发明的目的在于克服减速顶的状态检测大都由铁路工人用脚对其踩踏的方式进行人工经验判断,不仅缺乏对减速顶目前工作状态下有效的数据分析,而且会对减速顶的好坏产生误判这一缺陷。本发明专利提供一种基于FPGA的铁路减速顶状态动态检测系统,其工作状态可视化并且有利于对减速顶工作状态进行数据分析。 The purpose of the present invention is to overcome that most of the state detection of deceleration jacks is judged manually by railway workers with their feet, which not only lacks effective data analysis under the current working state of deceleration jacks, but also affects the quality of deceleration jacks. misjudged this defect. The patent of the present invention provides an FPGA-based dynamic detection system for the status of railway deceleration jacks, whose working status is visualized and is conducive to data analysis of the working status of deceleration jacks.
本发明具体解决方案如下:一种基于FPGA的铁路减速顶状态动态检测系统,其特征在于,其包括一个中央处理器模块,一个AD采集模块、一个USB存储模块、一个PWM差分输出模块、一个光电编码脉冲计数模块、一个RS232串口输出显示模块和一个电源模块,AD采集模块、USB存储模块、PWM差分输出模块、光电编码脉冲计数模块、RS232串口输出显示模块、电源模块都与中央处理器模块连接。 The specific solutions of the present invention are as follows: a dynamic detection system for the state of railway deceleration tops based on FPGA, characterized in that it includes a central processing unit module, an AD acquisition module, a USB storage module, a PWM differential output module, a photoelectric Coded pulse counting module, a RS232 serial port output display module and a power supply module, AD acquisition module, USB storage module, PWM differential output module, photoelectric coded pulse counting module, RS232 serial port output display module, and power supply module are all connected to the central processing unit module .
进一步地,所述AD采集模块对减速顶的制动力进行数据采集;PWM差分输出模块控制驱动器驱动伺服电机,光电编码器计数模块测量伺服电机转速,RS232串口输出显示模块用于对减速顶工作状态进行实时显示,USB存储模块用于记录减速顶工作状态数据,电源模块为整个控制器供电。 Further, the AD acquisition module collects data on the braking force of the deceleration jack; the PWM differential output module controls the driver to drive the servo motor, the photoelectric encoder counting module measures the speed of the servo motor, and the RS232 serial port output display module is used to check the working status of the deceleration jack. For real-time display, the USB storage module is used to record the working status data of the speed reducer, and the power supply module supplies power for the entire controller.
进一步地,所述AD采集模块包括第三电阻、第四电阻、AD转换芯片、共模滤波器、第一电阻、第一电容、第二电阻、第三电容、第二电容、第一电感线圈、第五电容、第四电容、第二电感线圈、电压放大芯片、第五电阻、第六电阻、第三电感线圈、电压调节芯片、第七电阻,共模滤波器的两个输出端分别经第一电阻和第二电阻连接第一电容的两端,第一电容的一端连接接地的第二电容,该第一电容的另一端连接一个接地的第三电容,第一电容的两端信号接入一个电压放大芯片的第二引脚、第三引脚;该电压放大芯片的第一引脚与第八引脚之间通过第七电阻相连,电压放大芯片的第四引脚与接地的第四电容连接,电压放大芯片的第四引脚还与第二电感线圈连接并接入-12v电压,电压放大芯片的第四引脚还与电压调节芯片的第四引脚连接,电压放大芯片的第五引脚与电压调节芯片的第六引脚相连,电压放大芯片的第七引脚与接地的第五电容相连,电压放大芯片的第七引脚还与第一电感线圈相连并接入12v电压,电压放大芯片的第六引脚通过第五电阻与电压调节芯片的第二引脚连接,电压调节芯片的第二引脚通过第六电阻与电压调节芯片的第六引脚相连,电压调节芯片的第三引脚与2.5V电压相连,电压调节芯片的第七引脚与第三电感线圈连接,第三电感线圈连接12V电压,电压调节芯片的第六引脚通过第三电阻与AD转换芯片连接,电压调节芯片的第六引脚通过第四电阻与AD转换芯片连接。 Further, the AD acquisition module includes a third resistor, a fourth resistor, an AD conversion chip, a common-mode filter, a first resistor, a first capacitor, a second resistor, a third capacitor, a second capacitor, and a first inductance coil , the fifth capacitor, the fourth capacitor, the second inductance coil, the voltage amplifying chip, the fifth resistor, the sixth resistor, the third inductance coil, the voltage regulating chip, the seventh resistor, and the two output terminals of the common mode filter are respectively passed through The first resistor and the second resistor are connected to both ends of the first capacitor, one end of the first capacitor is connected to a grounded second capacitor, the other end of the first capacitor is connected to a grounded third capacitor, and both ends of the first capacitor are connected to a signal Input the second pin and the third pin of a voltage amplifying chip; the first pin and the eighth pin of the voltage amplifying chip are connected through the seventh resistor, and the fourth pin of the voltage amplifying chip is connected to the grounded first pin The four capacitors are connected, the fourth pin of the voltage amplifying chip is also connected to the second inductance coil and connected to the -12v voltage, the fourth pin of the voltage amplifying chip is also connected to the fourth pin of the voltage regulating chip, and the fourth pin of the voltage amplifying chip The fifth pin is connected to the sixth pin of the voltage regulation chip, the seventh pin of the voltage amplifying chip is connected to the fifth capacitor grounded, and the seventh pin of the voltage amplifying chip is also connected to the first inductance coil and connected to 12v Voltage, the sixth pin of the voltage amplifying chip is connected to the second pin of the voltage regulating chip through the fifth resistor, the second pin of the voltage regulating chip is connected to the sixth pin of the voltage regulating chip through the sixth resistor, the voltage regulating chip The third pin of the chip is connected to 2.5V voltage, the seventh pin of the voltage regulation chip is connected to the third inductance coil, the third inductance coil is connected to 12V voltage, the sixth pin of the voltage regulation chip is converted to AD through the third resistor chip connection, the sixth pin of the voltage regulation chip is connected to the AD conversion chip through the fourth resistor.
进一步地,所述USB存储模块包括USB接口、第六电容、第七电容、第八电容、晶振、文件管理控制芯片、第九电容、第十电容、第八电阻、发光二极管,中央处理器模块分别与文件管理控制芯片的第一引脚、第三引脚、第四引脚、第八引脚、第十五引脚至第二十二引脚相连,文件管理控制芯片的第五引脚、第十二引脚、第二十三引脚、第二十七引脚分别接地;文件管理控制芯片的第二引脚与第六电容连接,第六电容接3.3V电压;文件管理控制芯片的第九引脚接3.3V电压;文件管理控制芯片的第十引脚、第十一引脚分别接USB接口的第二引脚和第三引脚;文件管理控制芯片的第十三引脚、第十四引脚分别接晶振的两端,晶振的两端还分别与第七电容和第八电容连接,第七电容和第八电容都接地;文件管理控制芯片的第二十四引脚经过第八电阻与发光二极管的阴极相连,发光二极管的阳极接3.3V电压;文件管理控制芯片的第二十八引脚与电容第九电容、第十电容相连,文件管理控制芯片的第二十八引脚、第九电容、第十电容同时接3.3V电压,第九电容、第十电容都接地。 Further, the USB storage module includes a USB interface, a sixth capacitor, a seventh capacitor, an eighth capacitor, a crystal oscillator, a file management control chip, a ninth capacitor, a tenth capacitor, an eighth resistor, a light emitting diode, and a central processing unit module They are respectively connected to the first pin, the third pin, the fourth pin, the eighth pin, the fifteenth pin to the twenty-second pin of the file management control chip, and the fifth pin of the file management control chip , the twelfth pin, the twenty-third pin, and the twenty-seventh pin are respectively grounded; the second pin of the file management control chip is connected to the sixth capacitor, and the sixth capacitor is connected to a 3.3V voltage; the file management control chip The ninth pin of the file management control chip is connected to the 3.3V voltage; the tenth pin and the eleventh pin of the file management control chip are respectively connected to the second pin and the third pin of the USB interface; the thirteenth pin of the file management control chip 1. The fourteenth pin is respectively connected to the two ends of the crystal oscillator, and the two ends of the crystal oscillator are respectively connected to the seventh capacitor and the eighth capacitor, and both the seventh capacitor and the eighth capacitor are grounded; the twenty-fourth pin of the file management control chip The eighth resistor is connected to the cathode of the light-emitting diode, and the anode of the light-emitting diode is connected to a voltage of 3.3V; the twenty-eighth pin of the file management control chip is connected to the ninth capacitor and the tenth capacitor of the capacitor, and the twenty-eighth pin of the file management control chip is connected to the capacitor. The eight pins, the ninth capacitor and the tenth capacitor are connected to the 3.3V voltage at the same time, and the ninth capacitor and the tenth capacitor are both grounded.
进一步地,所述PWM差分输出模块包括PWM信号接电阻、第一光电隔离芯片、第十一电容、第九电阻、第十电阻、第十二电容、第十一电阻、差分驱动芯片、第二光电隔离芯片、第十三电容、direction信号接电阻,PWM信号接电阻与第一光电隔离芯片的第一引脚连接,第一光电隔离芯片的第三引脚及第四引脚、第二光电隔离芯片的第三引脚及第四引脚都接地,第一光电隔离芯片38的第六引脚与第十一电容连接,第十一电容接地,第一光电隔离芯片的第六引脚、第二光电隔离芯片的第六引脚都与第十一电容、第九电阻连接,第十一电容、第九电阻同时接5V电压,第一光电隔离芯片的第五引脚与第九电阻连接,第一光电隔离芯片的第五引脚与第十二电容、差分驱动芯片的第一引脚连接,第十二电容与地相连,direction信号接电阻与第二光电隔离芯片的第一引脚连接,第二光电隔离芯片的第五引脚与差分驱动芯片的第七引脚连接,第二光电隔离芯片的第五引脚还与第十电阻连接。 Further, the PWM differential output module includes a PWM signal connection resistor, a first photoelectric isolation chip, an eleventh capacitor, a ninth resistor, a tenth resistor, a twelfth capacitor, an eleventh resistor, a differential drive chip, a second The photoelectric isolation chip, the thirteenth capacitor, the direction signal connection resistor, the PWM signal connection resistor are connected to the first pin of the first photoelectric isolation chip, the third pin and the fourth pin of the first photoelectric isolation chip, the second photoelectric isolation chip The third pin and the fourth pin of the isolation chip are all grounded, the sixth pin of the first photoelectric isolation chip 38 is connected to the eleventh capacitor, and the eleventh capacitor is grounded, the sixth pin of the first photoelectric isolation chip, The sixth pin of the second photoelectric isolation chip is connected to the eleventh capacitor and the ninth resistor, the eleventh capacitor and the ninth resistor are connected to 5V at the same time, and the fifth pin of the first photoelectric isolation chip is connected to the ninth resistor , the fifth pin of the first photoelectric isolation chip is connected to the twelfth capacitor and the first pin of the differential drive chip, the twelfth capacitor is connected to the ground, and the direction signal connection resistor is connected to the first pin of the second photoelectric isolation chip The fifth pin of the second photoelectric isolation chip is connected to the seventh pin of the differential drive chip, and the fifth pin of the second photoelectric isolation chip is also connected to the tenth resistor.
进一步地,所述光电编码脉冲计数模块包括第十二电阻、第三光电隔离芯片、第十三电阻、第十四电阻、第十四电容、第十五电阻、双施密特逆变器芯片、第十六电阻、第四光电隔离芯片、第十七电阻,第一正输入信号通过第十七电阻与第三光电隔离芯片的第一引脚相连,第一负输入信号与第三光电隔离芯片的第三引脚连接,第三光电隔离芯片的第六引脚、第四光电隔离芯片的第六引脚都与5V电压连接,第三光电隔离芯片的第四引脚、第四光电隔离芯片的第四引脚都接地,第三光电隔离芯片的第五引脚与第十三电阻、第十四电容连接,第十三电阻与5V电压相连,第三光电隔离芯片的第五引脚通过第十五电阻接入双施密特逆变器芯片的第一引脚;第二正输入信号通过第十二电阻与第四光电隔离芯片的第一引脚相连,第二负输入信号与第四光电隔离芯片的第三引脚相连,第四光电隔离芯片的第一引脚与第十四电阻连接,第十四电阻接5V电压,第十六电阻与双施密特逆变器芯片的第三引脚连接,双施密特逆变器芯片的第二引脚接地且第五引脚接3.3V电压。 Further, the photoelectric encoding pulse counting module includes a twelfth resistor, a third photoelectric isolation chip, a thirteenth resistor, a fourteenth resistor, a fourteenth capacitor, a fifteenth resistor, and a double Schmidt inverter chip , the sixteenth resistor, the fourth photoelectric isolation chip, the seventeenth resistor, the first positive input signal is connected to the first pin of the third photoelectric isolation chip through the seventeenth resistor, and the first negative input signal is isolated from the third photoelectric isolation chip The third pin of the chip is connected, the sixth pin of the third photoelectric isolation chip, the sixth pin of the fourth photoelectric isolation chip are connected to 5V voltage, the fourth pin of the third photoelectric isolation chip, the fourth photoelectric isolation chip The fourth pin of the chip is grounded, the fifth pin of the third photoelectric isolation chip is connected to the thirteenth resistor and the fourteenth capacitor, the thirteenth resistor is connected to the 5V voltage, and the fifth pin of the third photoelectric isolation chip Connect the first pin of the dual Schmidt inverter chip through the fifteenth resistor; the second positive input signal is connected with the first pin of the fourth photoelectric isolation chip through the twelfth resistor, and the second negative input signal is connected with the first pin of the fourth photoelectric isolation chip through the twelfth resistor. The third pin of the fourth photoelectric isolation chip is connected, the first pin of the fourth photoelectric isolation chip is connected to the fourteenth resistor, the fourteenth resistor is connected to 5V voltage, the sixteenth resistor is connected to the double Schmidt inverter chip The third pin of the dual Schmidt inverter chip is connected to the ground and the fifth pin is connected to 3.3V voltage.
进一步地,,所述RS232串口输出显示模块包括电平转换芯片、第十五电容、第十六电容、串口、第十七电容、第十八电容,串口屏信号经过串口的第二引脚、第三引脚分别与电平转换芯片的第十四引脚和第十三引脚连接,电平转换芯片的第一引脚、第三引脚分别接第十五电容的两端;电平转换芯片的第四引脚、第五引脚分别接第十八电容的两端;电平转换芯片的第二引脚经过第十六电容与电平转换芯片的第十六引脚相连,电平转换芯片的第二引脚、第十六引脚同时接3.3V电压;电平转换芯片的第六引脚经过第十七电容接地。 Further, the RS232 serial port output display module includes a level conversion chip, a fifteenth capacitor, a sixteenth capacitor, a serial port, a seventeenth capacitor, and an eighteenth capacitor, and the serial screen signal passes through the second pin of the serial port, The third pin is respectively connected with the fourteenth pin and the thirteenth pin of the level conversion chip, and the first pin and the third pin of the level conversion chip are respectively connected with the two ends of the fifteenth capacitor; The fourth pin and the fifth pin of the conversion chip are respectively connected to the two ends of the eighteenth capacitor; the second pin of the level conversion chip is connected to the sixteenth pin of the level conversion chip through the sixteenth capacitor, and the power The second pin and the sixteenth pin of the level conversion chip are connected to 3.3V voltage at the same time; the sixth pin of the level conversion chip is grounded through the seventeenth capacitor.
本发明与现有技术相比,具有如下显而易见的实质性特点和优点:本发明是一种基于FPGA的铁路减速顶状态动态检测系统,颠覆了以往铁路减速顶由铁路工人用脚踩踏进行经验判断减速顶好坏的方式,实现了铁路减速顶的全自动化检测,填补了减速顶自动化检测领域的空白,大幅提高减速顶检测效率。首次实现了减速顶工作状态的数据采集,可供相关专业人员进行有效的数据分析。 Compared with the prior art, the present invention has the following obvious substantive features and advantages: the present invention is a dynamic detection system for the status of railway deceleration tops based on FPGA, which overturns the experience judgment of railway deceleration tops by trampling on them by railway workers in the past. The way of the quality of the retarder realizes the fully automatic detection of the railway retarder, fills the gap in the field of automatic detection of the retarder, and greatly improves the detection efficiency of the retarder. For the first time, the data collection of the working state of the retarder has been realized, which can be used by relevant professionals for effective data analysis.
附图说明 Description of drawings
图1是本发明基于FPGA的铁路减速顶状态动态检测系统的总体原理框图。 Fig. 1 is the overall principle block diagram of the state dynamic detection system of railway deceleration jack based on FPGA of the present invention.
图2是本发明中AD采集模块的原理框图。 Fig. 2 is a functional block diagram of the AD acquisition module in the present invention.
图3是本发明中USB存储模块的原理框图。 Fig. 3 is a functional block diagram of the USB storage module in the present invention.
图4是本发明中PWM差分输出模块的原理框图。 Fig. 4 is a functional block diagram of a PWM differential output module in the present invention.
图5是本发明中光电编码脉冲计数模块原理框图。 Fig. 5 is a functional block diagram of the photoelectric encoding pulse counting module in the present invention.
图6是本发明中RS232串口输出显示模块的原理框图。 Fig. 6 is a functional block diagram of the RS232 serial port output display module in the present invention.
具体实施方式 Detailed ways
下面结合附图对本发明的优选实施作进一步详细说明: Below in conjunction with accompanying drawing, preferred implementation of the present invention is described in further detail:
参见图1,本发明基于FPGA的铁路减速顶状态动态检测系统包括一个中央处理器模块1,一个AD采集模块2、一个USB存储模块3、一个PWM差分输出模块4、一个光电编码脉冲计数模块5、一个RS232串口输出显示模块6和一个电源模块7,AD采集模块2、USB存储模块3、PWM差分输出模块4、光电编码脉冲计数模块5、RS232串口输出显示模块6、电源模块7都与中央处理器模块1连接。 Referring to Fig. 1, the state dynamic detection system of railway deceleration top based on FPGA of the present invention comprises a CPU module 1, an AD acquisition module 2, a USB storage module 3, a PWM differential output module 4, a photoelectric code pulse counting module 5 , a RS232 serial port output display module 6 and a power supply module 7, AD acquisition module 2, USB storage module 3, PWM differential output module 4, photoelectric code pulse counting module 5, RS232 serial port output display module 6, and power supply module 7 are all connected with the central Processor module 1 is connected.
中央处理器模块是由FPGA控制芯片、时钟电路、复位电路、SDRAM存储芯片、EPCS存储芯片、AS接口电路、JTAG接口电路构成,AD采集模块对减速顶的制动力进行数据采集;PWM差分输出模块控制驱动器驱动伺服电机,光电编码器计数模块测量伺服电机转速,RS232串口输出显示模块用于对减速顶工作状态进行实时显示,USB存储模块用于记录减速顶工作状态数据,电源模块为整个控制器供电。电源模块主要为5V-3.3V、5V-1.8V、3.3V-1.2V电源转换芯片。 The CPU module is composed of FPGA control chip, clock circuit, reset circuit, SDRAM memory chip, EPCS memory chip, AS interface circuit and JTAG interface circuit. The control driver drives the servo motor, the photoelectric encoder counting module measures the speed of the servo motor, the RS232 serial port output display module is used to display the working status of the decelerator in real time, the USB storage module is used to record the working status data of the decelerator, and the power module is the controller for the entire controller. powered by. The power modules are mainly 5V-3.3V, 5V-1.8V, 3.3V-1.2V power conversion chips.
参见图2,AD采集模块2包括第三电阻8、第四电阻9、AD转换芯片10、共模滤波器11、第一电阻12、第一电容13、第二电阻14、第三电容15、第二电容16、第一电感线圈17、第五电容18、第四电容19、第二电感线圈20、电压放大芯片21、第五电阻22、第六电阻23、第三电感线圈24、电压调节芯片25、第七电阻36,两个模拟信号AI2+、AI2-进入一个共模滤波器11,该共模滤波器的两个输出端分别经第一电阻12和第二电阻14连接一个第一电容13的两端,该第一电容13的一端连接一个接地的第二电容16,该第一电容13的另一端连接一个接地的第三电容15,第一电容13的两端信号接入一个电压放大芯片21的第二引脚、第三引脚;该电压放大芯片21的第一引脚与第八引脚之间通过第七电阻36相连,电压放大芯片21的第四引脚与接地的第四电容19连接,电压放大芯片21的第四引脚还与第二电感线圈20连接并接入-12v电压,电压放大芯片21的第四引脚还与电压调节芯片25的第四引脚连接,电压放大芯片21的第五引脚与电压调节芯片25的第六引脚相连,电压放大芯片21的第七引脚与接地的第五电容18相连,电压放大芯片21的第七引脚还与第一电感线圈17相连并接入12v电压,电压放大芯片21的第六引脚通过第五电阻22与电压调节芯片25的第二引脚连接,电压调节芯片25的第二引脚通过第六电阻23与电压调节芯片25的第六引脚相连,电压调节芯片25的第三引脚与2.5V电压相连,电压调节芯片25的第七引脚与第三电感线圈24连接,第三电感线圈24连接12V电压,电压调节芯片21的第六引脚通过第三电阻8与AD转换芯片10连接,电压调节芯片21的第六引脚通过第四电阻9与AD转换芯片10连接。采集模拟信号通过滤波电路进行信号滤波,经过电压放大芯片进行模拟电压信号放大,经过AD转换芯片模拟信号转换为数字信号传入中央处理器模块。其中,滤波电路由共模滤波器11、第一电阻12、第一电容13、第二电阻14、第三电容15、第二电容16构成。 2, the AD acquisition module 2 includes a third resistor 8, a fourth resistor 9, an AD conversion chip 10, a common mode filter 11, a first resistor 12, a first capacitor 13, a second resistor 14, a third capacitor 15, Second capacitor 16, first inductance coil 17, fifth capacitor 18, fourth capacitor 19, second inductance coil 20, voltage amplifying chip 21, fifth resistor 22, sixth resistor 23, third inductance coil 24, voltage regulator Chip 25, the seventh resistor 36, two analog signals AI2+, AI2- enter a common mode filter 11, and the two output ends of the common mode filter are respectively connected to a first capacitor via the first resistor 12 and the second resistor 14 13, one end of the first capacitor 13 is connected to a grounded second capacitor 16, the other end of the first capacitor 13 is connected to a grounded third capacitor 15, and the signal at both ends of the first capacitor 13 is connected to a voltage The second pin and the third pin of the amplifying chip 21; the first pin of the voltage amplifying chip 21 is connected to the eighth pin through the seventh resistor 36, and the fourth pin of the voltage amplifying chip 21 is connected to the grounded pin. The fourth capacitor 19 is connected, the fourth pin of the voltage amplifying chip 21 is also connected to the second inductance coil 20 and connected to the -12v voltage, the fourth pin of the voltage amplifying chip 21 is also connected to the fourth pin of the voltage regulating chip 25 Connect, the fifth pin of the voltage amplification chip 21 is connected with the sixth pin of the voltage regulation chip 25, the seventh pin of the voltage amplification chip 21 is connected with the fifth capacitor 18 of grounding, the seventh pin of the voltage amplification chip 21 Also connected with the first inductance coil 17 and connected to 12v voltage, the sixth pin of the voltage amplifying chip 21 is connected with the second pin of the voltage regulating chip 25 through the fifth resistor 22, and the second pin of the voltage regulating chip 25 passes through The sixth resistor 23 is connected to the sixth pin of the voltage regulating chip 25, the third pin of the voltage regulating chip 25 is connected to 2.5V voltage, the seventh pin of the voltage regulating chip 25 is connected to the third inductance coil 24, and the third pin of the voltage regulating chip 25 is connected to the third inductance coil 24. The inductance coil 24 is connected to 12V voltage, the sixth pin of the voltage regulation chip 21 is connected to the AD conversion chip 10 through the third resistor 8 , and the sixth pin of the voltage regulation chip 21 is connected to the AD conversion chip 10 through the fourth resistor 9 . The collected analog signal is filtered by the filter circuit, the analog voltage signal is amplified by the voltage amplification chip, and the analog signal is converted into a digital signal by the AD conversion chip and transmitted to the central processing unit module. Wherein, the filter circuit is composed of a common mode filter 11 , a first resistor 12 , a first capacitor 13 , a second resistor 14 , a third capacitor 15 , and a second capacitor 16 .
参见图3,USB存储模块3包括USB接口26、第六电容27、第七电容28、第八电容29、晶振30、文件管理控制芯片31、第九电容32、第十电容33、第八电阻34、发光二极管35,中央处理器模块1分别与文件管理控制芯片31的第一引脚、第三引脚、第四引脚、第八引脚、第十五引脚至第二十二引脚相连,文件管理控制芯片的第五引脚、第十二引脚、第二十三引脚、第二十七引脚分别接地;文件管理控制芯片的第二引脚与第六电容27连接,第六电容27接3.3V电压;文件管理控制芯片的第九引脚接3.3V电压;文件管理控制芯片的第十引脚、第十一引脚分别接USB接口26的第二引脚和第三引脚;文件管理控制芯片的第十三引脚、第十四引脚分别接晶振30的两端,晶振30的两端还分别与第七电容28和第八电容29连接,第七电容28和第八电容29都接地;文件管理控制芯片的第二十四引脚经过第八电阻34与发光二极管35的阴极相连,发光二极管35的阳极接3.3V电压;文件管理控制芯片的第二十八引脚与电容第九电容32、第十电容33相连,文件管理控制芯片的第二十八引脚、第九电容32、第十电容33同时接3.3V电压,第九电容32、第十电容33都接地。中央处理器模块将需要存储的数据经过文件管理控制芯片处理后,通过USB接口存到外部U盘里。 3, the USB storage module 3 includes a USB interface 26, a sixth capacitor 27, a seventh capacitor 28, an eighth capacitor 29, a crystal oscillator 30, a file management control chip 31, a ninth capacitor 32, a tenth capacitor 33, and an eighth resistor 34. Light-emitting diodes 35, the central processing unit module 1 and the first pin, the third pin, the fourth pin, the eighth pin, the fifteenth pin to the twenty-second pin of the file management control chip 31 respectively The fifth pin, the twelfth pin, the twenty-third pin, and the twenty-seventh pin of the file management control chip are respectively grounded; the second pin of the file management control chip is connected to the sixth capacitor 27 , the sixth capacitor 27 is connected to the 3.3V voltage; the ninth pin of the file management control chip is connected to the 3.3V voltage; the tenth pin and the eleventh pin of the file management control chip are connected to the second pin and the eleventh pin of the USB interface 26 respectively The third pin; the thirteenth pin and the fourteenth pin of the file management control chip are connected to the two ends of the crystal oscillator 30 respectively, and the two ends of the crystal oscillator 30 are also connected with the seventh capacitor 28 and the eighth capacitor 29 respectively, and the seventh capacitor 28 and the eighth capacitor 29 are respectively connected. Both the capacitor 28 and the eighth capacitor 29 are grounded; the twenty-fourth pin of the file management control chip is connected to the cathode of the light-emitting diode 35 through the eighth resistor 34, and the anode of the light-emitting diode 35 is connected to a 3.3V voltage; the first pin of the file management control chip The twenty-eighth pin is connected to the ninth capacitor 32 and the tenth capacitor 33 of the capacitor, and the twenty-eighth pin, the ninth capacitor 32, and the tenth capacitor 33 of the file management control chip are connected to 3.3V voltage at the same time, and the ninth capacitor 32, The tenth capacitor 33 is all grounded. The central processing unit module stores the data to be stored in the external U disk through the USB interface after being processed by the file management control chip.
参见图4,PWM差分输出模块4包括PWM信号接电阻37、第一光电隔离芯片38、第十一电容39、第九电阻40、第十电阻41、第十二电容42、第十一电阻43、差分驱动芯片44、第二光电隔离芯片45、第十三电容46、direction信号接电阻47,中央处理器模块1输出PWM信号、direction信号,PWM信号接电阻37与第一光电隔离芯片38的第一引脚连接,第一光电隔离芯片38的第三引脚及第四引脚、第二光电隔离芯片45的第三引脚及第四引脚都接地,第一光电隔离芯片38的第六引脚与第十一电容39连接,第十一电容39接地,第一光电隔离芯片38的第六引脚、第二光电隔离芯片45的第六引脚都与第十一电容39、第九电阻40连接,第十一电容39、第九电阻40同时接5V电压,第一光电隔离芯片38的第五引脚与第九电阻40连接,第一光电隔离芯片38的第五引脚与第十二电容42、差分驱动芯片44的第一引脚连接,第十二电容42与地相连,direction信号接电阻47与第二光电隔离芯片45的第一引脚连接,第二光电隔离芯片45的第五引脚与差分驱动芯片44的第七引脚连接,第二光电隔离芯片45的第五引脚还与第十电阻41连接。中央处理器模块发出可调节PWM信号,经第一光电隔离芯片去除干扰信号传入差分输出驱动芯片,可输出两路互补PWM和高低电平。 Referring to FIG. 4 , the PWM differential output module 4 includes a PWM signal connection resistor 37 , a first photoelectric isolation chip 38 , an eleventh capacitor 39 , a ninth resistor 40 , a tenth resistor 41 , a twelfth capacitor 42 , and an eleventh resistor 43 , differential drive chip 44, second photoelectric isolation chip 45, thirteenth capacitor 46, direction signal connection resistor 47, central processing unit module 1 output PWM signal, direction signal, PWM signal connection resistance 37 and first photoelectric isolation chip 38 The first pin is connected, the third pin and the fourth pin of the first photoelectric isolation chip 38, the third pin and the fourth pin of the second photoelectric isolation chip 45 are all grounded, the first photoelectric isolation chip 38 of the first pin is grounded. The six pins are connected to the eleventh capacitor 39, the eleventh capacitor 39 is grounded, the sixth pin of the first photoelectric isolation chip 38 and the sixth pin of the second photoelectric isolation chip 45 are all connected to the eleventh capacitor 39, the sixth pin of the second photoelectric isolation chip 45 Nine resistors 40 are connected, the eleventh capacitor 39 and the ninth resistor 40 are connected to 5V voltage at the same time, the fifth pin of the first photoelectric isolation chip 38 is connected to the ninth resistor 40, the fifth pin of the first photoelectric isolation chip 38 is connected to The twelfth capacitor 42 is connected to the first pin of the differential drive chip 44, the twelfth capacitor 42 is connected to the ground, the direction signal connection resistor 47 is connected to the first pin of the second photoelectric isolation chip 45, and the second photoelectric isolation chip The fifth pin of 45 is connected to the seventh pin of the differential drive chip 44 , and the fifth pin of the second photoelectric isolation chip 45 is also connected to the tenth resistor 41 . The central processing unit module sends out an adjustable PWM signal, and the interference signal is removed by the first photoelectric isolation chip and transmitted to the differential output driver chip, which can output two complementary PWM channels and high and low levels.
参见图5,光电编码脉冲计数模块5包括第十二电阻48、第三光电隔离芯片49、第十三电阻50、第十四电阻51、第十四电容52、第十五电阻53、双施密特逆变器芯片54、第十六电阻55、第四光电隔离芯片56、第十七电阻57,第一正输入信号3PAIN+通过第十七电阻57与第三光电隔离芯片49的第一引脚相连,第一负输入信号3PAIN-与第三光电隔离芯片49的第三引脚连接,第三光电隔离芯片49的第六引脚、第四光电隔离芯片56的第六引脚都与5V电压连接,第三光电隔离芯片49的第四引脚、第四光电隔离芯片56的第四引脚都接地,第三光电隔离芯片49的第五引脚与第十三电阻50、第十四电容52连接,第十三电阻50与5V电压相连,第三光电隔离芯片49的第五引脚通过第十五电阻53接入双施密特逆变器芯片54的第一引脚;第二正输入信号3PBIN+通过第十二电阻48与第四光电隔离芯片56的第一引脚相连,第二负输入信号3PBIN-与第四光电隔离芯片56的第三引脚相连,第四光电隔离芯片56的第一引脚与第十四电阻51连接,第十四电阻51接5V电压,第十六电阻55与双施密特逆变器芯片54的第三引脚连接,双施密特逆变器芯片54的第二引脚接地且第五引脚接3.3V电压,双施密特逆变器芯片54的第四引脚、第六引脚输出信号给中央处理器模块1。光电编码器信号经光电隔离芯片去除干扰信号后通过双施密特逆变器芯片稳定信号输入中央处理器模块,中央处理器模块通过对输入信号的相位判定进行脉冲计数。 Referring to Fig. 5, the photoelectric code pulse counting module 5 includes a twelfth resistor 48, a third photoelectric isolation chip 49, a thirteenth resistor 50, a fourteenth resistor 51, a fourteenth capacitor 52, a fifteenth resistor 53, a dual Miter inverter chip 54, the sixteenth resistor 55, the fourth photoelectric isolation chip 56, the seventeenth resistor 57, the first positive input signal 3PAIN+ passes through the seventeenth resistor 57 and the first lead of the third photoelectric isolation chip 49 The pin is connected, the first negative input signal 3PAIN- is connected with the third pin of the third photoelectric isolation chip 49, the sixth pin of the third photoelectric isolation chip 49, and the sixth pin of the fourth photoelectric isolation chip 56 are all connected to 5V Voltage connection, the fourth pin of the third photoelectric isolation chip 49, the fourth pin of the fourth photoelectric isolation chip 56 are all grounded, the fifth pin of the third photoelectric isolation chip 49 is connected to the thirteenth resistor 50, the fourteenth resistor The capacitor 52 is connected, the thirteenth resistor 50 is connected to the 5V voltage, and the fifth pin of the third photoelectric isolation chip 49 is connected to the first pin of the double Schmidt inverter chip 54 through the fifteenth resistor 53; The positive input signal 3PBIN+ is connected to the first pin of the fourth photoelectric isolation chip 56 through the twelfth resistor 48, the second negative input signal 3PBIN- is connected to the third pin of the fourth photoelectric isolation chip 56, and the fourth photoelectric isolation chip The first pin of 56 is connected with the fourteenth resistor 51, the fourteenth resistor 51 is connected with 5V voltage, the sixteenth resistor 55 is connected with the third pin of the double-Schmidt inverter chip 54, and the double-Schmidt inverter The second pin of the inverter chip 54 is grounded and the fifth pin is connected to a voltage of 3.3V. The fourth pin and the sixth pin of the dual Schmidt inverter chip 54 output signals to the CPU module 1 . The photoelectric encoder signal is removed from the interference signal by the photoelectric isolation chip, and then the signal is stabilized by the double Schmidt inverter chip and then input to the central processing module. The central processing module performs pulse counting by determining the phase of the input signal.
参见图6,RS232串口输出显示模块6包括电平转换芯片58、第十五电容59、第十六电容60、串口61、第十七电容62、第十八电容63,串口屏信号经过串口61的第二引脚、第三引脚分别与电平转换芯片58的第十四引脚和第十三引脚连接,电平转换芯片58的第一引脚、第三引脚分别接第十五电容59的两端;电平转换芯片58的第四引脚、第五引脚分别接第十八电容63的两端;电平转换芯片58的第二引脚经过第十六电容60与电平转换芯片58的第十六引脚相连,电平转换芯片的第二引脚、第十六引脚同时接3.3V电压;电平转换芯片58的第六引脚经过第十七电容62接地;电平转换芯片58的第十一引脚、第十二引脚输出信号给中央处理器模块1。串口屏通过串口连接中央处理器模块,实现串口通信。 Referring to Fig. 6, the RS232 serial port output display module 6 includes a level conversion chip 58, a fifteenth capacitor 59, a sixteenth capacitor 60, a serial port 61, a seventeenth capacitor 62, and an eighteenth capacitor 63, and the serial screen signal passes through the serial port 61 The second pin and the third pin of the level conversion chip 58 are respectively connected to the fourteenth pin and the thirteenth pin, and the first pin and the third pin of the level conversion chip 58 are connected to the tenth pin respectively. The two ends of the fifth capacitor 59; the fourth pin and the fifth pin of the level conversion chip 58 are respectively connected to the two ends of the eighteenth capacitor 63; the second pin of the level conversion chip 58 passes through the sixteenth capacitor 60 and the The sixteenth pin of the level conversion chip 58 is connected, and the second pin and the sixteenth pin of the level conversion chip are connected to 3.3V voltage at the same time; the sixth pin of the level conversion chip 58 passes through the seventeenth capacitor 62 grounding; the eleventh and twelfth pins of the level conversion chip 58 output signals to the CPU module 1 . The serial port screen is connected to the CPU module through the serial port to realize serial port communication.
时钟电路由50MHz晶振经过一个阻值为三十三欧姆的电阻引入中央处理器模块的时钟引脚。 The clock circuit is introduced into the clock pin of the CPU module by a 50MHz crystal oscillator through a resistance value of 33 ohms.
本发明的工作原理是:中央处理器模块通过控制指令发送信号到PWM差分输出模块,通过PWM差分输出模块输出信号控制伺服电机速度和方向,从而驱动活塞杆对减速顶进行下压。减速顶在被下压的过程中,通过力传感器将减速顶产生的油气反力转变成电压信号,经过滤波放大后由AD采集模块进行数据采集,再传入中央处理器模块。在电机转动的同时,光电编码脉冲模块采集电机的转速,将转速信号传入中央处理器模块。中央处理器模块将采集到的力信号和速度信号经过运算处理后,可得到不同时刻所对应的减速顶下压的位移及油气反力值,再通过USB存储模块将数据存入外部U盘中,同时通过RS232串口显示模块将数据实时显示在串口屏上,并且在串口屏上绘制实时动态“时间-位移-力”曲线以及实现声光报警功能。 The working principle of the present invention is: the central processor module sends signals to the PWM differential output module through control instructions, and controls the speed and direction of the servo motor through the output signals of the PWM differential output module, thereby driving the piston rod to press down on the deceleration top. During the process of the decelerator being pressed down, the force sensor converts the oil-gas reaction force generated by the decelerator into a voltage signal. After filtering and amplifying, the data is collected by the AD acquisition module, and then transmitted to the central processing unit module. While the motor is rotating, the photoelectric coded pulse module collects the speed of the motor, and transmits the speed signal to the central processing unit module. After the central processor module processes the collected force signal and speed signal, it can obtain the displacement of the deceleration jack and the oil-gas reaction force value corresponding to different moments, and then store the data in the external U disk through the USB storage module At the same time, the data is displayed on the serial screen in real time through the RS232 serial display module, and the real-time dynamic "time-displacement-force" curve is drawn on the serial screen and the sound and light alarm function is realized.
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