CN105114955B - The preparation method of rotary kiln type continuous carbonization incinerator for thermal decomposition - Google Patents

The preparation method of rotary kiln type continuous carbonization incinerator for thermal decomposition Download PDF

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CN105114955B
CN105114955B CN201510504033.4A CN201510504033A CN105114955B CN 105114955 B CN105114955 B CN 105114955B CN 201510504033 A CN201510504033 A CN 201510504033A CN 105114955 B CN105114955 B CN 105114955B
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flue gas
rotary kiln
carbonization
outlet
kiln
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CN105114955A (en
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刘学军
王志斌
周云峰
陈和平
程永伟
陈正荣
邢涛
陈玉琴
李子昂
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Jiangsu Dingxun Environmental Protection Technology Co ltd
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Jiangsu Dingxun Environmental Protection Technology Co Ltd
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Abstract

Rotary kiln type continuous carbonization incinerator for thermal decomposition, including feed arrangement, kiln body slewing equipment, carbonization gasification installation, exhaust gas cleaner.Kiln body slewing equipment right-hand member is provided with feed arrangement, and kiln body slewing equipment left end is provided with carbonization gasification installation, and the left end of carbonization gasification installation is provided with exhaust gas cleaner;Kiln body slewing equipment includes rotary kiln, and carbonization gasification installation includes destructive gasifying room, dual firing chamber, and exhaust gas cleaner includes cyclone dust collectors, waste heat boiler, chilling tower, neutralizing tower, sack cleaner, air-introduced machine, spray scrubber;Preparation method includes following operating procedure:Combustion at the beginning of material → combustion at the beginning of material destructive gasifying → flue gas → flue gas rough dusting → flue gas heat exchange → flue gas chilling → flue gas neutralization → smoke secondary dedusting → flue gas deacidification → flue gas qualified discharge.The present invention can be given up or trade waste using high-temperature flue gas drying, carbonization doctor, save fuel, and discharge environmental protection reduces the operating cost of enterprise.

Description

The preparation method of rotary kiln type continuous carbonization incinerator for thermal decomposition
Technical field
The invention belongs to energy-conserving and environment-protective equipment and technical field, more particularly to a kind of rotary kiln type continuous carbonization pyrolytic gasification The preparation method of incinerator, it is adaptable to which doctor gives up or trade waste(Containing danger wastes)Destructive distillation, pyrolysis, gasification burning.
Background technology
Existing rotary kiln device generally existing kiln body temperature drift, chamber temperature is relatively low needs fuel oil or gas-fired combustion-supporting, Increase enterprise operation cost.
Notification number is CN2295914 Chinese patent, a kind of rotary kiln type waste incinerator is disclosed, it is characterized in that by justifying Type kiln cylinder, kiln hood cover body, kiln tail cover body, sealing device, burner, air feed mouthful, exhaust opening, charging aperture, ash hole, driving dress Put, refractory material installs connection composition, and it is applied to burning domestic garbage, industrial refuse and poisonous and harmful substance, be a kind of Environmental protection machinery device, its is simple in construction, low cost, continuous burning various garbage, and combustion rate is high, easy to use, with promotion price Value.According to the patent, there is following technological deficiency:Because traditional rotary kiln gives up or trade waste in processing doctor(Containing danger Dangerous discarded object)Deng material when, kiln body air feed is uneven, causes material to be burned inside kiln body, do not reach destructive distillation, pyrolysis, gasification Purpose, so as to cause gas fume of combustion chamber amount not enough, temperature is relatively low, does not reach national related environmental requirement, and then need fuel oil Or gas-fired combustion-supporting, directly increase enterprise operation cost.
The content of the invention
The purpose of the present invention is constantly rotated using itself body of heater in order to solve the above technical problems, providing one kind, makes material Ceaselessly seethe, roll in stove, thermally equivalent connects tentatively the rotary kiln type of dry materials, destructive distillation, pyrolysis, gasification The preparation method of continuous Retort Pyrolysis Gasification Incineration stove.
In order to realize above-mentioned purpose, this invention takes following technical solution:Rotary kiln type continuous carbonization heat Incinerator, including feed arrangement are solved, kiln body slewing equipment, carbonization gasification installation, exhaust gas cleaner, its feature exist In:
Described kiln body slewing equipment right-hand member is provided with feed arrangement, and kiln body slewing equipment left end is provided with carbonization gas Makeup is put, and the left end of carbonization gasification installation is provided with exhaust gas cleaner;Kiln body slewing equipment includes rotary kiln, destructive distillation heat Solve gasification installation include destructive gasifying room, dual firing chamber, exhaust gas cleaner include cyclone dust collectors, waste heat boiler, chilling tower, in With tower, sack cleaner, air-introduced machine, spray scrubber, chimney, the wherein outlet of feed arrangement is communicated with the entrance of rotary kiln; The outlet of rotary kiln is communicated with the upper entrance of destructive gasifying room, the outlet of destructive gasifying room and the lower entrances phase of dual firing chamber Logical, the upper outlet of dual firing chamber is communicated with the entrance of cyclone dust collectors, the top exit of cyclone dust collectors and the top of waste heat boiler Portion's entrance is communicated, and the lower part outlet of waste heat boiler is communicated with the top entry of chilling tower, the lower part outlet and neutralizing tower of chilling tower Lower entrances communicate, the upper outlet of neutralizing tower is communicated with the entrance of sack cleaner, and the outlet of sack cleaner is by drawing Blower fan, air inducing pipeline enter the lower part outlet of spray scrubber, and the upper outlet of spray scrubber is connected with chimney.
Described rotary kiln is horizontal, and the center line of rotary kiln and the angle of horizontal plane are acute angle, the center line of rotary kiln Less than the center line of feed arrangement.
Described rotary kiln is internally provided with flow deflector so that material is rotationally advancing, continuous discharge.
Material in described destructive gasifying room produces flammable pyrolysis gas in abundant destructive distillation, pyrolysis, gasification, And dual firing chamber is sent into by air-introduced machine, destructive gasifying room bottom is provided with rotation continuous discharging device, can after the completion of material ashing Discharged by drawing mechanism.
Described destructive gasifying room bottom is evenly equipped with cloth air port, can be increased according to material destructive distillation situation in destructive gasifying room Or reduce wind supply quantity.
Described dual firing chamber's import is provided with spray burner, can reach combustion-supporting, combustion chamber air feed and protection burner.
Described feed arrangement is hydraulic means continuous feed.
A kind of preparation method of rotary kiln type continuous carbonization incinerator for thermal decomposition, including following operating procedure:
1), fire at the beginning of material, open that burner is combustion-supporting, when kiln temperature rise is rotated, pusher, which is pushed into material, to be rotated In kiln, material is constantly rotated in rotation kiln drying, preliminary pyrolysis, burning material, rotary kiln using itself kiln body, material is existed Advance is ceaselessly seethed in kiln;
2), material destructive gasifying, preliminary destructive distillation, pyrolysis material from rotary kiln afterbody enter destructive gasifying room in, pass through The uniform cloth air port in bottom, accurately controls oxygen, and material and the oxygen contact of preliminary carbonization are fully dry in destructive gasifying room Evaporate, be pyrolyzed, gasify;
3), fire at the beginning of flue gas, the flue gas produced after pyrolysis fully burns into dual firing chamber, effectively eliminates in discarded object Organic matter and poisonous and harmful substance;
4), flue gas rough dusting, the flue gas after burning enters cyclone dust collectors, preliminary to remove the bulky grain contained in flue gas Dust;
5), flue gas heat exchange, high-temperature flue gas enter waste heat boiler or other heat exchangers;
6), flue gas chilling, complete heat exchange after flue gas from heat boiler outlet enter chilling tower, high-temperature flue gas is in chilling tower Interior temperature is chilled to 180 DEG C in 1 second from 550 DEG C, it is to avoid the synthesis again of bioxin;
7), flue gas neutralize, flue gas enters neutralizing tower from the outlet of chilling tower, and calcium hydroxide and activated carbon are added in neutralizing tower, is gone Except the sour gas and heavy metal that contain in flue gas;
8), smoke secondary dedusting, flue gas enters sack cleaner, further removes the dust that contains in flue gas and its harmful Material;
9), flue gas deacidification, flue gas enters spray scrubber under air-introduced machine effect, further removes the acid that contains in flue gas Property gas;
10), flue gas qualified discharge, the flue gas after washing is discharged into air through chimney.
The present invention had both solved traditional rotary kiln type incinerator kiln body temperature drift, dual firing chamber's temperature during carbonization Degree it is relatively low need to extra oil or gas-fired combustion-supporting the problem of, solve again traditional rotary kiln carbonization it is insufficient bring it is secondary Pollution problem, can be given up or trade waste using high-temperature flue gas drying, carbonization doctor(Containing danger wastes)Material, by even Continuous pyrolytic gasification, the combustible fumes decomposited export is burnt, and burns stable, has saved fuel, and discharge has reached country Environmental requirement, the higher problem of fuel consumption needed for solving equipment improves equipment economy, reduces the operation of enterprise Cost.
Brief description of the drawings
Fig. 1 is the process chart of the present invention.
Fig. 2 is the structural representation of the present invention.
In figure:1. rotary kiln;2. destructive gasifying room;3. dual firing chamber;4. cyclone dust collectors;5. waste heat boiler;6. chilling tower; 7. neutralizing tower;8. sack cleaner;9. air-introduced machine;10. spray scrubber;11. chimney.
Embodiment
The invention will be further described below in conjunction with the accompanying drawings, but not as limitation of the present invention:
Rotary kiln type continuous carbonization incinerator for thermal decomposition, including feed arrangement, kiln body slewing equipment, carbonization gasification Device, exhaust gas cleaner, described kiln body slewing equipment right-hand member are provided with feed arrangement, and kiln body slewing equipment left end is provided with Carbonization gasification installation, the left end of carbonization gasification installation is provided with exhaust gas cleaner;Kiln body slewing equipment includes rotation Rotary kiln 1, carbonization gasification installation includes destructive gasifying room 2, dual firing chamber 3, and exhaust gas cleaner includes cyclone dust collectors 4, remaining Heat boiler 5, chilling tower 6, neutralizing tower 7, sack cleaner 8, air-introduced machine 9, spray scrubber 10, wherein chimney 11, feed arrangement Outlet communicated with the entrance of rotary kiln 1;The outlet of rotary kiln 1 is communicated with the upper entrance of destructive gasifying room 2, destructive gasifying room 2 outlet is communicated with the lower entrances of dual firing chamber 3, and the upper outlet of dual firing chamber 3 is communicated with the entrance of cyclone dust collectors 4, whirlwind The top exit of deduster 4 is communicated with the top entry of waste heat boiler 5, the lower part outlet of waste heat boiler 5 and the top of chilling tower 6 Entrance is communicated, and the lower part outlet of chilling tower 6 is communicated with the lower entrances of neutralizing tower 7, the upper outlet and bag-type dust of neutralizing tower 7 The entrance of device 8 is communicated, and the bottom that the outlet of sack cleaner 8 enters spray scrubber 10 by air-introduced machine 9, air inducing pipeline goes out Mouthful, the upper outlet of spray scrubber 10 is connected with chimney 11;Described rotary kiln 1 is horizontal, the center line and water of rotary kiln 1 The angle of plane is acute angle, and the center line of rotary kiln 1 is less than the center line of feed arrangement;Described rotary kiln 1 is internally provided with Flow deflector so that material is rotationally advancing, continuous discharge;Material in described destructive gasifying room 2 is in abundant destructive distillation, pyrolysis, gas Flammable pyrolysis gas is produced during change, and dual firing chamber 3 is sent into by air-introduced machine, the bottom of destructive gasifying room 2 is provided with rotation Continuous discharging device, can be discharged after the completion of material ashing by drawing mechanism;The described bottom of destructive gasifying room 2 is evenly equipped with cloth wind Mouthful, wind supply quantity can be increased or decreased according to material destructive distillation situation in destructive gasifying room 2;The described import of dual firing chamber 3 is provided with spray Burner, can reach combustion-supporting, combustion chamber air feed and protection burner, extend burner service life;Described feed arrangement is liquid Pressure device continuous feed.
When it is implemented, a kind of preparation method of rotary kiln type continuous carbonization incinerator for thermal decomposition, including following operation Step:1), fire at the beginning of material, open that burner is combustion-supporting, when temperature in rotary kiln 1 is raised, material is pushed into rotary kiln 1 by pusher Interior, material drying, preliminary pyrolysis, burning material in rotary kiln 1, rotary kiln 1 are constantly rotated using itself kiln body, material is existed Advance is ceaselessly seethed in kiln;2), material destructive gasifying, preliminary destructive distillation, pyrolysis material enter carbonization gas from the afterbody of rotary kiln 1 Change in room 2, by the uniform cloth air port in bottom, accurately control oxygen, material and the oxygen contact of preliminary carbonization, in destructive gasifying Abundant destructive distillation, pyrolysis, gasification in room 2;3), fire at the beginning of flue gas, the flue gas produced after pyrolysis enters dual firing chamber 3 and fully burnt, effectively The organic matter eliminated in discarded object and poisonous and harmful substance;4), flue gas rough dusting, the flue gas after burning removes into whirlwind Dirt device 4, it is preliminary to remove the big dust particle contained in flue gas;5), flue gas heat exchange, high-temperature flue gas enter waste heat boiler 5 or other Heat exchanger;6), flue gas chilling, complete the flue gas after heat exchange and enter chilling tower 6 from the outlet of waste heat boiler 5, high-temperature flue gas is in chilling Temperature is chilled to 180 DEG C in 1 second from 550 DEG C in tower 6, it is to avoid the synthesis again of bioxin;7), flue gas neutralize, flue gas is from chilling The outlet of tower 6, which enters, adds calcium hydroxide and activated carbon in neutralizing tower 7, neutralizing tower 7, remove the sour gas and a huge sum of money contained in flue gas Category;8), smoke secondary dedusting, flue gas enters sack cleaner 8, further removes the dust and its nuisance that contain in flue gas Matter;9), flue gas deacidification, flue gas enters spray scrubber 10 under the effect of air-introduced machine 9, further removes the acidity that contains in flue gas Gas;10), flue gas qualified discharge, the flue gas after washing is discharged into air through chimney 11.
The present invention gives up doctor or trade waste(Containing danger wastes)Decomposited in material destructive distillation, pyrolysis, gasification Combustible fumes export burnt, reduce fuel consumption, the higher problem of fuel consumption needed for solving equipment improves and set The economy of received shipment row, reduces the operating cost of enterprise.
The above embodiment of the present invention, it is only for clearly demonstrate examples of the invention, but be not limited to Protection scope of the present invention, all equivalent technical schemes fall within scope of the invention, and scope of patent protection of the invention should Limited by every claim.

Claims (1)

1. the operating method of rotary kiln type continuous carbonization incinerator for thermal decomposition, including feed arrangement, kiln body slewing equipment, destructive distillation Pyrolysis gasifying device, exhaust gas cleaner, it is characterised in that:Described kiln body slewing equipment right-hand member is provided with feed arrangement, kiln Body slewing equipment left end is provided with carbonization gasification installation, and the left end of carbonization gasification installation is provided with tail gas clean-up dress Put;Kiln body slewing equipment includes rotary kiln(1), carbonization gasification installation include destructive gasifying room(2), dual firing chamber(3), tail gas Purifier includes cyclone dust collectors(4), waste heat boiler(5), chilling tower(6), neutralizing tower(7), sack cleaner(8), air inducing Machine(9), spray scrubber(10), chimney(11), the wherein outlet of feed arrangement and rotary kiln(1)Entrance communicate;Rotary kiln (1)Outlet and destructive gasifying room(2)Upper entrance communicate, destructive gasifying room(2)Outlet and dual firing chamber(3)Bottom enter Mouth is communicated, dual firing chamber(3)Upper outlet and cyclone dust collectors(4)Entrance communicate, cyclone dust collectors(4)Top exit with Waste heat boiler(5)Top entry communicate, waste heat boiler(5)Lower part outlet and chilling tower(6)Top entry communicate, chilling Tower(6)Lower part outlet and neutralizing tower(7)Lower entrances communicate, neutralizing tower(7)Upper outlet and sack cleaner(8)'s Entrance is communicated, sack cleaner(8)Outlet pass through air-introduced machine(9), air inducing pipeline connection spray scrubber(10)Bottom enter Mouthful, spray scrubber(10)Upper outlet and chimney(11)Connection;Described rotary kiln(1)For horizontal, rotary kiln(1)Axle It is acute angle, rotary kiln to the angle of center line and horizontal plane(1)Longitudinal center line be less than feed arrangement longitudinal center line;Institute The rotary kiln stated(1)It is internally provided with flow deflector so that material is rotationally advancing, continuous discharge;Described destructive gasifying room(2)It is interior Material flammable pyrolysis gas is produced in abundant destructive distillation, pyrolysis, gasification, and dual firing chamber is sent into by air-introduced machine(3), Destructive gasifying room(2)Bottom is provided with rotation continuous discharging device, can be discharged after the completion of material ashing by drawing mechanism;It is described Destructive gasifying room(2)Bottom is evenly equipped with cloth air port, can be according to destructive gasifying room(2)Interior material destructive distillation situation, is increased or decreased Wind supply quantity;Described dual firing chamber(3)Import is provided with spray burner, can reach combustion-supporting, combustion chamber air feed and protect the work of burner With;Described feed arrangement is hydraulic continuous feed arrangement;
Including following operating procedure:
1), fire at the beginning of material, it is combustion-supporting to open burner, treats rotary kiln(1)During interior temperature rise, material is pushed into rotary kiln by pusher (1)Interior, material is in rotary kiln(1)Interior drying, preliminary pyrolysis, burning, rotary kiln(1)Constantly rotated using itself kiln body, make thing Material ceaselessly seethes advance in kiln;
2), material destructive gasifying, preliminary destructive distillation, the material of pyrolysis are from rotary kiln(1)Afterbody enters destructive gasifying room(2)In, lead to The uniform cloth air port in bottom is crossed, oxygen, material and the oxygen contact of preliminary carbonization, in destructive gasifying room is accurately controlled(2)Inside fill Divide destructive distillation, pyrolysis, gasification;
3), fire at the beginning of flue gas, the flue gas produced after pyrolysis enters dual firing chamber(3)Fully burning, is effectively eliminated in discarded object Organic matter and poisonous and harmful substance;
4), flue gas rough dusting, the flue gas after burning enters cyclone dust collectors(4), it is preliminary to remove the bulky grain contained in flue gas Dust;
5), flue gas heat exchange, high-temperature flue gas enters waste heat boiler(5)Or other heat exchangers;
6), flue gas chilling, complete the flue gas after heat exchange from waste heat boiler(5)Outlet enters chilling tower(6), high-temperature flue gas is in chilling Tower(6)Interior temperature is chilled to 180 DEG C in 1 second from 550 DEG C, it is to avoid the synthesis again of bioxin;
7), flue gas neutralize, flue gas is from chilling tower(6)Outlet enters neutralizing tower(7), neutralizing tower(7)Interior addition calcium hydroxide and activity Charcoal, removes the sour gas and heavy metal contained in flue gas;
8), smoke secondary dedusting, flue gas enters sack cleaner(8), further remove the dust contained in flue gas and its be harmful to Material;
9), flue gas deacidification, flue gas is in air-introduced machine(9)Enter spray scrubber under effect(10), further remove and contain in flue gas Sour gas;
10), flue gas qualified discharge, the flue gas after washing is through chimney(11)It is discharged into air.
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CN106753474A (en) * 2017-02-15 2017-05-31 吴晓龙 A kind of domestic garbage pyrolysis processing system and low temperature, high temperature pyrolysis processing method
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