CN105111796B - Environment-friendly energy-saving carbon black deep-processing equipment - Google Patents
Environment-friendly energy-saving carbon black deep-processing equipment Download PDFInfo
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- CN105111796B CN105111796B CN201510578503.1A CN201510578503A CN105111796B CN 105111796 B CN105111796 B CN 105111796B CN 201510578503 A CN201510578503 A CN 201510578503A CN 105111796 B CN105111796 B CN 105111796B
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract
The invention relates to environment-friendly energy-saving carbon black deep-processing equipment which can effectively solve the problems that the fineness of a carbon black product is uneven, the production capacity is small, the energy consumption is large, united operation is difficult to achieved, and pollution to the environment is serious. According to the technical scheme, a discharge opening of a coarse carbon black bin is connected with a feed opening of an airflow mill, a discharge opening of the airflow mill is connected with a feed opening of a powder collection machine, an air outlet formed in the upper portion of the powder collection machine is connected with an air inlet of a first pulse dust collector through a material pumping machine, a first air outlet pipeline is installed on an air outlet formed in the upper portion of the first pulse dust collector, a first induced draft fan is installed on the first air outlet pipeline, a sealing pipeline which is communicated with a feed opening of a transit bin is installed on a discharge opening formed in the lower portion of the powder collection machine, and an air blower is installed on the sealing pipeline. The environment-friendly energy-saving carbon black deep-processing equipment is novel and unique in structure, simple, reasonable and convenient to operate, energy is saved, the low-carbon and environment-friendly effects are achieved, the equipment is an innovation on carbon black deep-processing equipment and technology, and good economic and social benefits are achieved.
Description
Technical field
The present invention relates to white carbon black deep process technology field, particularly a kind of environment-friendly and energy-efficient white carbon black deep processing equipment.
Background technology
Carbon black, also known as white carbon black, are a kind of amorphous carbon.Gently, pine and superfine black powder, surface area is very big, scope
From 10～3000m2/g, it is that Jing is incomplete under conditions of lack of air for carbonaceous material (coal, natural gas, heavy oil, fuel oil etc.)
Burning or product obtained by decomposes.Proportion 1.8-2.1.Claim " channel black " by made by natural gas, claim " lamp by made by oils
It is black ", claim " acetylene black " by made by acetylene.In addition with " channel black ", " furnace black ".By white carbon black performance distinguish have " hard carbon black ",
" conductive black ", " abrasion resistant carbon black " etc..Black dyes can be made, for manufacturing Chinese ink, ink, paint etc., be also used for doing rubber
Reinforcing agent.White carbon black is a kind of carbon isotopes, in the case where oil price rises steadily with China energy shortage, production of carbon black mistake
Energy-conservation in journey is particularly important.Meanwhile, the requirement to environmental protection, safety and health is increasingly strict in the world, to production of carbon black
It is also proposed higher requirement.Based on above-mentioned background, carbon black products are sent out to energy-conserving and environment-protective, multi-functional and customizations direction
Exhibition, production technology are also developing to high-tech, energy-conservation and environmental protection direction.As existing white carbon black deep process is typically all deposited
In following problem：1st, product fineness is uneven, poor dispersion；2nd, easy pollution of products；3rd, production process can not be continuous, raw
Production capacity power is little, and automatic control, automaticity are low；4th, joint operation can not be realized；5th, airborne dust is big, and environmental pollution is serious；6th, convey
Using conveying worm, energy consumption is big.Therefore, which is innovated and improves imperative.
The content of the invention
For above-mentioned situation, the purpose to overcome the defect of prior art, the present invention is just to provide a kind of environment-friendly and energy-efficient
White carbon black deep processing equipment, can effectively solving carbon black products fineness it is uneven, production capacity is little, energy consumption is big, be difficult to joint behaviour
Make and the serious problem of environmental pollution.
The technical scheme that the present invention is solved is, a kind of environment-friendly and energy-efficient white carbon black deep processing equipment, including coarse carbon black feed bin, gas
Flow grinding machine, collection powder machine, take out material machine, transfer feed bin, comminutor, dehydrator and packer, the discharging opening and air-flow of coarse carbon black feed bin
The charging aperture of grinding machine is connected, and the discharging opening of airflow mill is connected with the charging aperture of collection powder machine, and the air outlet Jing for collecting powder machine top takes out
Material machine is connected with the air inlet of the first pulse dust collector, and the first discharge pipe is housed on the air outlet on the first pulse dust collector top
Road, is equipped with the first air-introduced machine, collects on the discharging opening of powder machine bottom equipped with the charging aperture phase with transfer feed bin on the first wind pipe
The sealing pipeline of connection, is equipped with aerator, discharging opening and aerator, the transfer material of the first pulse dust collector bottom on sealing pipeline
Sealing pipeline between storehouse is connected, and the air outlet on transfer feed bin top is connected with the air inlet of the second pulse dust collector, and second
Second wind pipe is housed on the air outlet on pulse dust collector top, the second air-introduced machine, transfer material are housed on the second wind pipe
The discharging opening of storehouse bottom is connected with the charging aperture of comminutor, the discharging opening of comminutor successively the first elevators of Jing, dehydrator, second
Elevator and packaging feed bin are connected with the charging aperture of packer, and during use, the coarse carbon black in coarse carbon black feed bin enters airflow mill
Crush, its discharging opening of the white carbon black Jing after crushing is taken out with the presence of the suction of the first air-introduced machine material machine is taken out, collects powder machine into collection powder machine
The carbon powder dust that cavity internal upper part is formed is entered in the first pulse dust collector by the air outlet on its top, and the gas after dedusting leads to
The 6 outer row of the first air-introduced machine being mounted on the first wind pipe is crossed, carbon powder dust is taking out the malleation and the first air-introduced machine of the formation of material machine
Convey to the first pulse dust collector under the suction function of formation, the mode of movement energy consumption that this positive/negative-pressure combines is low, sealing ring
Protect and energy consumption is low, the white carbon black for collecting powder machine bottom enters sealing pipeline from the discharging opening of bottom, blows and the second air inducing in aerator
Machine enters transfer feed bin in the presence of inhaling, the carbon powder dust on transfer feed bin top is sucked the second pulse dust collector by the second air-introduced machine
By arranging outside the second wind pipe after interior dedusting；Wind model is leaned in the white carbon black conveying of this part completely, while be provided with dedusting setting
It is standby, cleverly the conveying of white carbon black is carried out using the air-introduced machine of cleaner, this mode of movement is not easily blocked, and continuously can produce,
Energy consumption is low, sealing environmental protection, save energy；White carbon black in transfer feed bin passes through granulator granulation, drying machine drying and packer bag
Dress.
Present configuration novel and unique, advantages of simple are easy to operate, energy saving, low-carbon environment-friendly, are that white carbon black deep processing sets
Standby and technologic innovation, with good economic and social benefit.
Description of the drawings
Fig. 1 is the structure connection diagram of the present invention.
Specific embodiment
The specific embodiment of the present invention is described in further detail below in conjunction with accompanying drawing.
Be given by Fig. 1, the present invention include coarse carbon black feed bin 1, airflow mill 2, collection powder machine 3, take out material machine 4, transfer feed bin 8,
Comminutor 9, dehydrator 13 and packer 16, the discharging opening 1a of coarse carbon black feed bin 1 are connected with the charging aperture 2a of airflow mill 2, gas
The discharging opening 2b of stream grinding machine 2 is connected with the charging aperture 3a of collection powder machine 3, and the air outlet 3b Jing for collecting 3 top of powder machine take out material machine 4 and first
The air inlet 5a of pulse dust collector 5 is connected, and the first wind pipe is housed on the air outlet 5b on 5 top of the first pulse dust collector, the
First air-introduced machine 6 is housed on one wind pipe, is collected on the discharging opening 3c of 3 bottom of powder machine equipped with the charging aperture 8c with transfer feed bin 8
The sealing pipeline 19 being connected, is equipped with aerator 7, the discharging opening 5c and drum of 5 bottom of the first pulse dust collector on sealing pipeline 19
Sealing pipeline between blower fan, transfer feed bin is connected, the air outlet 8b on 8 top of transfer feed bin and the second pulse dust collector 10
Air inlet 10a is connected, and the second wind pipe, the second wind pipe are housed on the air outlet 10b on 10 top of the second pulse dust collector
Upper equipped with the second air-introduced machine 11, the discharging opening 8c of 8 bottom of transfer feed bin is connected with the charging aperture 9a of comminutor 9, and comminutor 9 goes out
The charging aperture of material mouth 9b the first elevators of Jing 12, dehydrator 13, the second elevator 14 and packaging feed bin 15 and packer 16 successively
16a is connected, and during use, the coarse carbon black in coarse carbon black feed bin 1 is crushed into airflow mill 2, white carbon black Jing its discharging opening after crushing
2b enters collection powder machine 3, takes out with the presence of the suction of the first air-introduced machine 6 material machine 4 is taken out, collects the carbon powder that top is formed in powder machine cavity body
Dirt is entered in the first pulse dust collector 5 by the air outlet 3b on its top, and the gas after dedusting is by being mounted in the first wind pipe
On the first air-introduced machine 6 it is outer arrange, carbon powder dust under the suction function that the malleation and the first air-introduced machine for taking out the formation of material machine is formed to
First pulse dust collector is conveyed, and the mode of movement energy consumption that this positive/negative-pressure combines is low, sealing is environmentally friendly and energy consumption is low；Collection powder machine
The white carbon black of bottom enters sealing pipeline 19 from the discharging opening 5c of bottom, in the presence of aerator 7 blows and inhales with the second air-introduced machine 11
Into transfer feed bin 8, the carbon powder dust on 8 top of transfer feed bin is sucked in the second pulse dust collector by the second air-introduced machine and is led to after dedusting
Cross；Wind model is leaned in the white carbon black conveying of this part completely, while cleaner is provided with, it is cleverly sharp
The conveying of white carbon black is carried out with the air-introduced machine of cleaner, this mode of movement is not easily blocked, and continuously can produce, and energy consumption is low, sealed
Environmental protection, save energy；White carbon black in transfer feed bin 8 is by granulator granulation, drying machine drying and packer packaging.
To ensure using effect, described 13 top of dehydrator is provided with air outlet 13b, air outlet 13b Jing pipelines and the
The air inlet 17a of three pulse dust collectors 17 is connected, and the 3rd discharge pipe is housed on the air outlet 17b on 17 top of the 3rd pulse dust collector
Road, is equipped with the 3rd air-introduced machine 18, can pass through seal pipe on the discharging opening 17c of the 3rd pulse dust collector bottom on the 3rd wind pipe
Sealing pipeline between road and aerator, transfer feed bin is connected, and is circulated conveying, is equipped with for controlling on discharging opening 17c
The valve of open and close；
On the discharging opening 1a of described 1 bottom of coarse carbon black feed bin, on the discharging opening 3c of 3 bottom of collection powder machine, the first pulse removes
On discharging opening 5c, the discharging opening 10c of 10 bottom of the second pulse dust collector of 5 bottom of dirt device, the discharging opening 8c of 8 bottom of transfer feed bin
It is provided with the discharging opening 15b of upper, 15 bottom of packaging feed bin for controlling the valve of open and close；
The charging aperture 3a of described collection powder machine 3 is obliquely arranged on the side wall on collection powder machine top, the powder of airflow mill 2
Carbon powder dust after broken is entered in collection powder machine from charging aperture 3a, and heavier granule falls in the shape of a spiral, and lighter granule floats
First pulse dust collector is entered by air outlet 3b, the screening structure of carbon black pellet is constituted；
Between the sealed pipelines of discharging opening 10c and aerator, transfer feed bin of described 10 bottom of the second pulse dust collector
Sealing pipeline be connected, be circulated conveying, be provided with the discharging opening for controlling the valve of open and close.
Described airflow mill 2, collection powder machine 3, take out material machine 4, comminutor 9, dehydrator 13, packer 16, the first elevator,
Second elevator is commercially available prod (prior art), such as the airflow mill of Zhengzhou Hua De plant equipment company limited production, collection
Powder machine, model 9-19 of the happy promise blower fan in Xinxiang City production take out material machine, the production of Rui Heng Machinery Manufacturing Co., Ltd.s of Zhengzhou City
Comminutor, the dehydrator of Henan Red Star Mining machinery company limited production, the production of Zaozhuang Zheng Xia automation equipments company limited
The packer of model DCS-F-L-50, the elevator of Shandong Province Ningjin County Yongxing guipure factory production.
It is (existing that described the first pulse dust collector, the second pulse dust collector and the 3rd pulse dust collector are commercially available prod
Technology), the pulse dust collector that such as scenery with hills and waters cleaner company limited of Shantou City produces.
The service condition of the present invention is that the coarse carbon black in coarse carbon black feed bin 1 is crushed into airflow mill 2, the charcoal after crushing
Its discharging opening of black Jing 2b enters collection powder machine 3, is taking out material machine 4 (in Fig. 1, reference 4a, 4b takes out the inlet and outlet of material machine respectively)
Take out in the presence of inhaling with the first air-introduced machine 6, collect the air outlet 3b that the carbon powder dust that top is formed in powder machine cavity body passes through its top
Into in the first pulse dust collector 5, the gas after dedusting is arranged by the first air-introduced machine 6 being mounted on the first wind pipe outward, charcoal
Black dust is conveyed to the first pulse dust collector under the suction function that the malleation and the first air-introduced machine for taking out the formation of material machine is formed, this
Mode of movement energy consumption that positive/negative-pressure combines is low, sealing environmental protection and energy consumption is low；Discharging of the white carbon black of collection powder machine bottom from bottom
Mouth 5c enters sealing pipeline 19, in the presence of aerator 7 blows and inhales with the second air-introduced machine 11 enters transfer feed bin 8, transfer feed bin 8
The carbon powder dust on top is sucked by the second air-introduced machine and is arranged outside the second wind pipe；This portion
Wind model is leaned in the white carbon black conveying for dividing completely, while being provided with cleaner, is cleverly carried out using the air-introduced machine of cleaner
The conveying of white carbon black, this mode of movement are not easily blocked, and continuously can produce, and energy consumption is low, sealing environmental protection, save energy；Transfer feed bin 8
Outlet 8c be connected with the import 9a of comminutor, the outlet 9b of comminutor is connected with the import 12a of elevator 12, elevator 12
Outlet 12b be connected with the import 13a of dehydrator 13, the white carbon black in transfer feed bin 8 enters in comminutor 9 and dehydrator 13 respectively
Row pelletize and drying operation, the dust that pelletize and dehydrator are produced the 3rd air-introduced machines of Jing after 17 dedusting of the 3rd pulse dust collector
18 outer rows；The outlet 13c of dehydrator is connected with the import 14a of elevator 14, its outlet 14b and import 15a for packing feed bin 15
It is connected, the outlet 15b for packing feed bin 15 is connected with the import 16a of packer 16, carbon black pellet drying machine after drying goes out
After mouth 13c enters elevator 14, feed bin 15 is then entered back into, be packaged into after bag into packer afterwards and be sent to finished room preservation
.Compared with prior art, the present invention has advantages below：
1st, conveyed using wind-force, make product fineness uniform, good dispersion；
2nd, cleaner is provided with, the cleverly conveying using the air-introduced machine of cleaner for white carbon black provides power, significantly
Energy consumption is reduced, white carbon black is conveyed in pipeline by way of malleation and negative pressure combine, and this kind of mode of movement pipeline is difficult to block up
Plug；
3rd, a whole set of production line is all connected by seal for pipe joints, that is to say, that the mode of this conveying is under conditions of closed
Carry out, product is difficult to be contaminated, and airborne dust is low, low-carbon environment-friendly；
4th, whole device continuously can be produced, and substantially increase work efficiency, and Social and economic benef@is notable.
Applicant it is noted that all of each part is existing commercially available prod (known technology) in the application, this
Bright innovation is combining their science, constitutes the environment-friendly and energy-efficient white carbon black deep processing equipment with novelty,
The application is above-mentioned, and point out is only a kind of embodiment, is not meant to limit the protection domain of the application, it is every with equivalent or
The made protection domain that the application is belonged to technical scheme substantially identical technical scheme of equivalent substitute means.
Claims (3)
1. a kind of environment-friendly and energy-efficient white carbon black deep processing equipment, it is characterised in that including coarse carbon black feed bin (1), airflow mill (2),
Collect powder machine (3), take out material machine (4), transfer feed bin (8), comminutor (9), dehydrator (13) and packer (16), coarse carbon black feed bin
(1) discharging opening (1a) is connected with the charging aperture (2a) of airflow mill (2), discharging opening (2b) and the collection powder machine of airflow mill (2)
(3) charging aperture (3a) is connected, and air outlet (3b) Jing for collecting powder machine (3) top smokes material machine (4) with the first pulse dust collector (5)
Air inlet (5a) is connected, and the first wind pipe, the first discharge pipe are housed on the air outlet (5b) on the first pulse dust collector (5) top
First air-introduced machine (6) is housed on road, is collected on the discharging opening (3c) of powder machine (3) bottom equipped with the charging aperture with transfer feed bin (8)
(8c) the sealing pipeline (19) being connected, is equipped with aerator (7) in sealing pipeline (19), the first pulse dust collector (5) bottom
Discharging opening (5c) is connected with the sealing pipeline between aerator, transfer feed bin, the air outlet (8b) on transfer feed bin (8) top with
The air inlet (10a) of the second pulse dust collector (10) is connected, and is equipped with the air outlet (10b) on the second pulse dust collector (10) top
Second wind pipe, on the second wind pipe be equipped with the second air-introduced machine (11), the discharging opening (8c) of transfer feed bin (8) bottom with make
The charging aperture (9a) of grain machine (9) is connected, the discharging opening (9b) of comminutor (9) successively the first elevators of Jing (12), dehydrator (13),
Second elevator (14) and packaging feed bin (15) are connected with the charging aperture (16a) of packer (16), during use, coarse carbon black feed bin
(1) coarse carbon black in is crushed into airflow mill (2), and its discharging opening of the white carbon black Jing (2b) after crushing enters collection powder machine (3), is taking out
Material machine (4) is taken out in the presence of inhaling with the first air-introduced machine (6), collects the carbon powder dust that top is formed in powder machine cavity body and passes through its top
Into in the first pulse dust collector (5), the gas after dedusting draws air outlet (3b) by be mounted on the first wind pipe first
Blower fan 6 is outer to be arranged, and carbon powder dust is removed to the first pulse under the suction function that the malleation and the first air-introduced machine for taking out the formation of material machine is formed
Dirt device is conveyed, and the mode of movement energy consumption that this positive/negative-pressure combines is low, sealing is environmentally friendly and energy consumption is low；The white carbon black of collection powder machine bottom
Sealing pipeline (19) is entered from the discharging opening (5c) of bottom, is entered in the presence of aerator (7) blows and inhales with the second air-introduced machine (11)
Enter transfer feed bin (8), the carbon powder dust on transfer feed bin (8) top is sucked in the second pulse dust collector after dedusting by the second air-introduced machine
By arranging outside the second wind pipe；Wind model is leaned in the white carbon black conveying of this part completely, while cleaner is provided with, cleverly
The conveying of white carbon black is carried out using the air-introduced machine of cleaner, this mode of movement is not easily blocked, and continuously can produce, and energy consumption is low, close
Seal ring is protected, save energy；White carbon black in transfer feed bin (8) is by granulator granulation, drying machine drying and packer packaging；
Described dehydrator (13) top is provided with air outlet (13b), air outlet (13b) Jing pipelines and the 3rd pulse dust collector
(17) air inlet (17a) is connected, and the 3rd wind pipe is housed on the air outlet (17b) on the 3rd pulse dust collector (17) top,
3rd air-introduced machine (18) is housed on the 3rd wind pipe；
On the discharging opening (1a) of described coarse carbon black feed bin (1) bottom, collection powder machine (3) bottom discharging opening (3c) on, the first arteries and veins
Rush on the discharging opening (5c) of cleaner unit (5) bottom, the discharging opening (10c) of the second pulse dust collector (10) bottom, transfer feed bin (8)
It is provided with for controlling the valve of open and close on the discharging opening (8c) of bottom, on the discharging opening (15b) of packaging feed bin (15) bottom
Door.
2. environment-friendly and energy-efficient white carbon black deep processing equipment according to claim 1, it is characterised in that described collection powder machine (3)
Charging aperture (3a) be obliquely arranged on the side wall on collection powder machine top, the carbon powder dust after the crushing of airflow mill (2) from
The charging aperture (3a) is entered in collection powder machine, and heavier granule falls in the shape of a spiral, and lighter granule floats by air outlet (3b)
Into the first pulse dust collector, the screening structure of carbon black pellet is constituted.
3. environment-friendly and energy-efficient white carbon black deep processing equipment according to claim 1, it is characterised in that the second described pulse is removed
The sealed pipeline of discharging opening (10c) of dirt device (10) bottom is connected with the sealing pipeline between aerator, transfer feed bin, is carried out
Circulation conveying, is provided with the discharging opening for controlling the valve of open and close.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201510578503.1A CN105111796B (en) | 2015-09-12 | 2015-09-12 | Environment-friendly energy-saving carbon black deep-processing equipment |
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| CN201510578503.1A CN105111796B (en) | 2015-09-12 | 2015-09-12 | Environment-friendly energy-saving carbon black deep-processing equipment |
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| CN105111796B true CN105111796B (en) | 2017-04-19 |
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| CN109092505A (en) * | 2018-07-10 | 2018-12-28 | 丰城黑豹炭黑有限公司 | It is a kind of for processing the integration apparatus of carbon black |
| CN114348362B (en) * | 2020-10-12 | 2023-05-05 | 浙江旺林生物科技有限公司 | Plant carbon black deep processing and packaging integrated machine |
| CN112657657A (en) * | 2020-12-01 | 2021-04-16 | 湖州强大分子筛科技有限公司 | Energy-concerving and environment-protective type carbon molecular sieve production system |
| CN115105901A (en) * | 2022-05-14 | 2022-09-27 | 张掖市宏金雁再生能源科技发展有限责任公司 | Integrated equipment for processing carbon black |
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| CN2233071Y (en) * | 1995-07-21 | 1996-08-14 | 于吉云 | Combined positive and negative pressure air flow drier |
| CN101481108A (en) * | 2009-02-23 | 2009-07-15 | 上海焦化化工发展商社 | Method for producing easy to disperse black carbon |
| CN101824332B (en) * | 2010-06-02 | 2013-10-09 | 华南再生资源（中山）有限公司 | Production equipment for comprehensively utilizing renewable energy resources of waste and old plastics, tires and waste engine oil |
| CN204999842U (en) * | 2015-09-12 | 2016-01-27 | 商丘金蓬实业股份有限公司 | Environmental protection and energy saving type carbon black deep -processing equipment |
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