CN105111796A - Environment-friendly energy-saving carbon black deep-processing equipment - Google Patents
Environment-friendly energy-saving carbon black deep-processing equipment Download PDFInfo
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- CN105111796A CN105111796A CN201510578503.1A CN201510578503A CN105111796A CN 105111796 A CN105111796 A CN 105111796A CN 201510578503 A CN201510578503 A CN 201510578503A CN 105111796 A CN105111796 A CN 105111796A
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P20/00—Technologies relating to chemical industry
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Abstract
The invention relates to environment-friendly energy-saving carbon black deep-processing equipment which can effectively solve the problems that the fineness of a carbon black product is uneven, the production capacity is small, the energy consumption is large, united operation is difficult to achieved, and pollution to the environment is serious. According to the technical scheme, a discharge opening of a coarse carbon black bin is connected with a feed opening of an airflow mill, a discharge opening of the airflow mill is connected with a feed opening of a powder collection machine, an air outlet formed in the upper portion of the powder collection machine is connected with an air inlet of a first pulse dust collector through a material pumping machine, a first air outlet pipeline is installed on an air outlet formed in the upper portion of the first pulse dust collector, a first induced draft fan is installed on the first air outlet pipeline, a sealing pipeline which is communicated with a feed opening of a transit bin is installed on a discharge opening formed in the lower portion of the powder collection machine, and an air blower is installed on the sealing pipeline. The environment-friendly energy-saving carbon black deep-processing equipment is novel and unique in structure, simple, reasonable and convenient to operate, energy is saved, the low-carbon and environment-friendly effects are achieved, the equipment is an innovation on carbon black deep-processing equipment and technology, and good economic and social benefits are achieved.
Description
Technical field
The present invention relates to carbon black deep process technology field, particularly a kind of environment-friendly and energy-efficient carbon black deep processing equipment.
Background technology
Carbon black, has another name called carbon black, is a kind of decolorizing carbon.Gently, pine and superfine black powder, surface-area is very large, and scope, from 10 ~ 3000m2/g, is the product that carbonaceous material (coal, Sweet natural gas, heavy oil, fuel wet goods) obtains through incomplete combustion or decomposes under the condition of lack of air.Proportion 1.8-2.1.The title " channel black " be made up of Sweet natural gas, the title be made up of oils " dim ", the title be made up of acetylene " acetylene black ".In addition " channel black ", " furnace black " is also had.Distinguish by carbon black performance and have " hard(carbon)black ", " graphitized carbon black ", " abrasion resistant carbon black " etc.Black dyes can be made, for the manufacture of ink stick, ink, paint etc., also for cooking the strengthening agent of rubber.Carbon black is a kind of carbon isotopes, to rise steadily and in China's energy starved situation, energy-conservation in carbon black process seems particularly important in oil price.Meanwhile, in the world to the requirement increasingly stringent of environmental protection, safety and health, higher requirement be it is also proposed to production of carbon black.Based on above-mentioned background, carbon black products is to energy-conserving and environment-protective, multi-functional and customizations future development, and production technique is also to hi-tech, energy saving standard future development.Because existing carbon black deep processing technology generally all exists following problem: 1, product fineness is uneven, dispersed bad; 2, easy pollution of products; 3, production process can not be continuous, and throughput is little, and automatic control, level of automation are low; 4, combine operations can not be realized; 5, airborne dust is large, and environmental pollution is serious; 6, conveying adopts worm conveyor, and energy consumption is large.Therefore, its innovation and improve imperative.
Summary of the invention
For above-mentioned situation, for overcoming the defect of prior art, the object of the present invention is just to provide a kind of environment-friendly and energy-efficient carbon black deep processing equipment, can effectively solve carbon black products fineness uneven, throughput is little, energy consumption is large, be difficult to realize combine operations and the serious problem of environmental pollution.
The technical scheme that the present invention solves is, a kind of environment-friendly and energy-efficient carbon black deep processing equipment, comprise coarse carbon black feed bin, air-flow grinding machine, collection powder machine, take out material machine, transfer feed bin, tablets press, dryer and wrapping machine, the discharge port of coarse carbon black feed bin is connected with the opening for feed of air-flow grinding machine, the discharge port of air-flow grinding machine is connected with the opening for feed of collection powder machine, the air outlet on collection powder machine top is connected with the blast inlet of the first pulse dust collector through taking out material machine, the air outlet on the first pulse dust collector top is equipped with the first wind pipe, the first induced draft fan first wind pipe is equipped with, the discharge port of collection powder machine bottom is equipped with the sealing-duct be connected with the opening for feed of transfer feed bin, sealing-duct is equipped with gas blower, the discharge port of the first pulse dust collector bottom and gas blower, sealing-duct between transfer feed bin is connected, the air outlet on transfer feed bin top is connected with the blast inlet of the second pulse dust collector, the air outlet on the second pulse dust collector top is equipped with the second wind pipe, the second induced draft fan second wind pipe is equipped with, the discharge port of transfer feed bin bottom is connected with the opening for feed of tablets press, the discharge port of tablets press is successively through the first lift, dryer, second lift is connected with the opening for feed of wrapping machine with packaging feed bin, during use, coarse carbon black in coarse carbon black feed bin enters air-flow grinding machine and pulverizes, carbon black after pulverizing enters collection powder machine through its discharge port, take out material machine take out with first induced draft fan inhale effect under, the carbon powder dust that collection powder machine cavity internal upper part is formed enters in the first pulse dust collector by the air outlet on its top, gas after dedusting is by being contained in the outer row of the first induced draft fan 6 on the first wind pipe, carbon powder dust is carried to the first pulse dust collector under the suction function of the malleation and the formation of the first induced draft fan of taking out the formation of material machine, the mode of movement energy consumption that this positive/negative-pressure combines is low, sealing environment protecting and energy consumption is low, the carbon black of collection powder machine bottom enters sealing-duct from the discharge port of bottom, transfer feed bin is entered blow the effect of inhaling with the second induced draft fan at gas blower under, the carbon powder dust on transfer feed bin top is sucked in the second pulse dust collector by the second induced draft fan to be arranged outward by the second wind pipe after dedusting, the carbon black conveying of this part is completely by wind model, and be provided with dust removal installation, utilize the induced draft fan of dust removal installation to carry out the conveying of carbon black cleverly, this mode of movement not easily blocks simultaneously, can continuous seepage, and energy consumption is low, sealing environment protecting, saves the energy, carbon black in transfer feed bin is packed by granulator granulation, drying machine drying and wrapping machine.
Novel structure of the present invention is unique, and advantages of simple, easy to operate, save energy, low-carbon environment-friendly, is carbon black deep processing equipment and technologic innovation, has good economic and social benefit.
Accompanying drawing explanation
Fig. 1 is anatomical connectivity schematic diagram of the present invention.
Embodiment
Below in conjunction with accompanying drawing, the specific embodiment of the present invention is described in further detail.
Provided by Fig. 1, the present invention includes coarse carbon black feed bin 1, air-flow grinding machine 2, collection powder machine 3, take out material machine 4, transfer feed bin 8, tablets press 9, dryer 13 and wrapping machine 16, the discharge port 1a of coarse carbon black feed bin 1 is connected with the opening for feed 2a of air-flow grinding machine 2, the discharge port 2b of air-flow grinding machine 2 is connected with the opening for feed 3a of collection powder machine 3, the air outlet 3b on collection powder machine 3 top is connected with the blast inlet 5a of the first pulse dust collector 5 through taking out material machine 4, the air outlet 5b on the first pulse dust collector 5 top is equipped with the first wind pipe, the first induced draft fan 6 first wind pipe is equipped with, the discharge port 3c of collection powder machine 3 bottom is equipped with the sealing-duct 19 be connected with the opening for feed 8c of transfer feed bin 8, gas blower 7 sealing-duct 19 is equipped with, the discharge port 5c of the first pulse dust collector 5 bottom and gas blower, sealing-duct between transfer feed bin is connected, the air outlet 8b on transfer feed bin 8 top is connected with the blast inlet 10a of the second pulse dust collector 10, the air outlet 10b on the second pulse dust collector 10 top is equipped with the second wind pipe, the second induced draft fan 11 second wind pipe is equipped with, the discharge port 8c of transfer feed bin 8 bottom is connected with the opening for feed 9a of tablets press 9, the discharge port 9b of tablets press 9 is successively through the first lift 12, dryer 13, second lift 14 is connected with the opening for feed 16a of wrapping machine 16 with packaging feed bin 15, during use, coarse carbon black in coarse carbon black feed bin 1 enters air-flow grinding machine 2 and pulverizes, carbon black after pulverizing enters collection powder machine 3 through its discharge port 2b, take out material machine 4 take out with first induced draft fan 6 inhale effect under, the carbon powder dust that collection powder machine cavity internal upper part is formed enters in the first pulse dust collector 5 by the air outlet 3b on its top, gas after dedusting is by being contained in the outer row of the first induced draft fan 6 on the first wind pipe, carbon powder dust is carried to the first pulse dust collector under the suction function of the malleation and the formation of the first induced draft fan of taking out the formation of material machine, the mode of movement energy consumption that this positive/negative-pressure combines is low, sealing environment protecting and energy consumption is low, the carbon black of collection powder machine bottom enters sealing-duct 19 from the discharge port 5c of bottom, enter transfer feed bin 8 blow the effect of inhaling with the second induced draft fan 11 at gas blower 7 under, the carbon powder dust on transfer feed bin 8 top is sucked in the second pulse dust collector by the second induced draft fan to be arranged outward by the second wind pipe after dedusting, the carbon black conveying of this part is completely by wind model, and be provided with dust removal installation, utilize the induced draft fan of dust removal installation to carry out the conveying of carbon black cleverly, this mode of movement not easily blocks simultaneously, can continuous seepage, and energy consumption is low, sealing environment protecting, saves the energy, carbon black in transfer feed bin 8 is packed by granulator granulation, drying machine drying and wrapping machine.
For ensureing result of use, described dryer 13 top is provided with air outlet 13b, air outlet 13b is connected through the blast inlet 17a of pipeline with the 3rd pulse dust collector 17, the air outlet 17b on the 3rd pulse dust collector 17 top is equipped with the 3rd wind pipe, the 3rd induced draft fan 18 3rd wind pipe is equipped with, the discharge port 17c of the 3rd pulse dust collector bottom is connected with the sealing-duct between gas blower, transfer feed bin by sealing-duct, carrying out circulation conveying, discharge port 17c being equipped with the valve for controlling open and close;
On the discharge port 1a of described coarse carbon black feed bin 1 bottom, the discharge port 5c of upper, the first pulse dust collector 5 bottom of the discharge port 3c of collection powder machine 3 bottom, the second pulse dust collector 10 bottom discharge port 10c on, on the discharge port 8c of transfer feed bin 8 bottom, the discharge port 15b that packs feed bin 15 bottom is provided with valve for controlling open and close;
The opening for feed 3a of described collection powder machine 3 is on the skewed sidewall being arranged on collection powder machine top, carbon powder dust after the pulverizing of air-flow grinding machine 2 enters in collection powder machine from this opening for feed 3a, heavier particle falls in the shape of a spiral, lighter particle floats and enters the first pulse dust collector by air outlet 3b, forms the screening structure of carbon black pellet;
The discharge port 10c of the second described pulse dust collector 10 bottom is connected with the sealing-duct between gas blower, transfer feed bin through sealing-duct, carrying out circulation conveying, this discharge port being provided with the valve for controlling open and close.
Described air-flow grinding machine 2, collection powder machine 3, take out material machine 4, tablets press 9, dryer 13, wrapping machine 16, first lift, second lift is commercially available prod (prior art), as the air-flow grinding machine that Zhengzhou Hua De mechanical means company limited produces, collection powder machine, the model that the happy promise blower fan in Xinxiang City is produced be 9-19 take out material machine, the tablets press that Rui Heng Machinery Manufacturing Co., Ltd. of Zhengzhou City produces, the dryer that Henan Red Star Mining machinery company limited produces, the model that Zaozhuang Zheng Xia automatic equipment company limited produces is the wrapping machine of DCS-F-L-50, the lift that Yongxing, Ningjin County, Shandong Province guipure factory produces.
The first described pulse dust collector, the second pulse dust collector and the 3rd pulse dust collector are commercially available prod (prior art), as the pulse dust collector that scenery with hills and waters dust removal installation company limited of Shantou City produces.
Service condition of the present invention is, coarse carbon black in coarse carbon black feed bin 1 enters air-flow grinding machine 2 and pulverizes, carbon black after pulverizing enters collection powder machine 3 through its discharge port 2b, taking out material machine 4 (Reference numeral 4a in Fig. 1, 4b takes out import and the outlet of material machine respectively) take out with under the effect of the first induced draft fan 6 suction, the carbon powder dust that collection powder machine cavity internal upper part is formed enters in the first pulse dust collector 5 by the air outlet 3b on its top, gas after dedusting is by being contained in the outer row of the first induced draft fan 6 on the first wind pipe, carbon powder dust is carried to the first pulse dust collector under the suction function of the malleation and the formation of the first induced draft fan of taking out the formation of material machine, the mode of movement energy consumption that this positive/negative-pressure combines is low, sealing environment protecting and energy consumption is low, the carbon black of collection powder machine bottom enters sealing-duct 19 from the discharge port 5c of bottom, enter transfer feed bin 8 blow the effect of inhaling with the second induced draft fan 11 at gas blower 7 under, the carbon powder dust on transfer feed bin 8 top is sucked in the second pulse dust collector by the second induced draft fan to be arranged outward by the second wind pipe after dedusting, the carbon black conveying of this part is completely by wind model, and be provided with dust removal installation, utilize the induced draft fan of dust removal installation to carry out the conveying of carbon black cleverly, this mode of movement not easily blocks simultaneously, can continuous seepage, and energy consumption is low, sealing environment protecting, saves the energy, the outlet 8c of transfer feed bin 8 is connected with the import 9a of tablets press, the outlet 9b of tablets press is connected with the import 12a of lift 12, the outlet 12b of lift 12 is connected with the import 13a of dryer 13, the carbon black that transfer feed bin is 8 li carries out granulation respectively and dries operation in tablets press 9 and dryer 13, and the dust that granulation and dryer produce by arranging after the 3rd pulse dust collector 17 dedusting outside the 3rd induced draft fan 18, the outlet 13c of dryer is connected with the import 14a of lift 14, its outlet 14b is connected with the import 15a of packaging feed bin 15, the packaging outlet 15b of feed bin 15 is connected with the import 16a of wrapping machine 16, after the outlet 13c of the carbon black pellet drying machine after oven dry enters lift 14, and then enter feed bin 15, enter afterwards and deliver to finished goods warehouse after wrapping machine is packaged into bag and preserve.Compared with prior art, the present invention has the following advantages:
1, adopt wind-force to carry, make product fineness even, good dispersity;
2, be provided with dust removal installation, utilize the conveying that the induced draft fan of dust removal installation is carbon black to provide power cleverly, greatly reduce energy consumption, the mode that carbon black is combined by malleation and negative pressure in pipeline is carried, and this kind of mode of movement pipeline not easily blocks;
3, a whole set of production line is all connected by seal for pipe joints, and the mode of that is this conveying is carried out under airtight condition, and product is not easily contaminated, and airborne dust is low, low-carbon environment-friendly;
4, whole device can continuous seepage, and substantially increase working efficiency, Social and economic benef@is remarkable.
Applicant it is to be noted; each parts all in the application are existing commercially available prod (known technology); innovation of the present invention is combining they science; form the environment-friendly and energy-efficient carbon black deep processing equipment with novelty; the application is above-mentioned, and what point out is only a kind of embodiment; be not meant to limit the protection domain of the application, every use be equal to or be equal to alternative means make the protection domain that the technical scheme identical in essence with technical scheme all belong to the application.
Claims (5)
1. an environment-friendly and energy-efficient carbon black deep processing equipment, it is characterized in that, comprise coarse carbon black feed bin (1), air-flow grinding machine (2), collection powder machine (3), take out material machine (4), transfer feed bin (8), tablets press (9), dryer (13) and wrapping machine (16), the discharge port (1a) of coarse carbon black feed bin (1) is connected with the opening for feed (2a) of air-flow grinding machine (2), the discharge port (2b) of air-flow grinding machine (2) is connected with the opening for feed (3a) of collection powder machine (3), the air outlet (3b) on collection powder machine (3) top is connected with the blast inlet (5a) of the first pulse dust collector (5) through taking out material machine (4), the air outlet (5b) on the first pulse dust collector (5) top is equipped with the first wind pipe, the first induced draft fan (6) first wind pipe is equipped with, the discharge port (3c) of collection powder machine (3) bottom is equipped with the sealing-duct (19) be connected with the opening for feed of transfer feed bin (8) (8c), gas blower (7) sealing-duct (19) is equipped with, the discharge port (5c) of the first pulse dust collector (5) bottom and gas blower, sealing-duct between transfer feed bin is connected, the air outlet (8b) on transfer feed bin (8) top is connected with the blast inlet (10a) of the second pulse dust collector (10), the air outlet (10b) on the second pulse dust collector (10) top is equipped with the second wind pipe, the second induced draft fan (11) second wind pipe is equipped with, the discharge port (8c) of transfer feed bin (8) bottom is connected with the opening for feed (9a) of tablets press (9), the discharge port (9b) of tablets press (9) is successively through the first lift (12), dryer (13), second lift (14) is connected with the opening for feed (16a) of wrapping machine (16) with packaging feed bin (15), during use, coarse carbon black in coarse carbon black feed bin (1) enters air-flow grinding machine (2) and pulverizes, carbon black after pulverizing enters collection powder machine (3) through its discharge port (2b), taking out under material machine (4) takes out the effect of inhaling with the first induced draft fan (6), the carbon powder dust that collection powder machine cavity internal upper part is formed enters in the first pulse dust collector (5) by the air outlet (3b) on its top, gas after dedusting is by being contained in the outer row of the first induced draft fan 6 on the first wind pipe, carbon powder dust is carried to the first pulse dust collector under the suction function of the malleation and the formation of the first induced draft fan of taking out the formation of material machine, the mode of movement energy consumption that this positive/negative-pressure combines is low, sealing environment protecting and energy consumption is low, the carbon black of collection powder machine bottom enters sealing-duct (19) from the discharge port (5c) of bottom, enter transfer feed bin (8) blow the effect of inhaling with the second induced draft fan (11) at gas blower (7) under, the carbon powder dust on transfer feed bin (8) top is sucked in the second pulse dust collector by the second induced draft fan to be arranged outward by the second wind pipe after dedusting, the carbon black conveying of this part is completely by wind model, and be provided with dust removal installation, utilize the induced draft fan of dust removal installation to carry out the conveying of carbon black cleverly, this mode of movement not easily blocks simultaneously, can continuous seepage, and energy consumption is low, sealing environment protecting, saves the energy, carbon black in transfer feed bin (8) is packed by granulator granulation, drying machine drying and wrapping machine.
2. environment-friendly and energy-efficient carbon black deep processing equipment according to claim 1, it is characterized in that, described dryer (13) top is provided with air outlet (13b), air outlet (13b) is connected through the blast inlet (17a) of pipeline with the 3rd pulse dust collector (17), the air outlet (17b) on the 3rd pulse dust collector (17) top is equipped with the 3rd wind pipe, the 3rd wind pipe is equipped with the 3rd induced draft fan (18).
3. environment-friendly and energy-efficient carbon black deep processing equipment according to claim 1, it is characterized in that, the discharge port (1a) of described coarse carbon black feed bin (1) bottom is upper, the discharge port (3c) of collection powder machine (3) bottom is upper, the discharge port (5c) of the first pulse dust collector (5) bottom, the second pulse dust collector (10) bottom upper, packaging feed bin (15) bottom of discharge port (10c) discharge port (8c) that is upper, transfer feed bin (8) bottom discharge port (15b) on be provided with valve for controlling open and close.
4. environment-friendly and energy-efficient carbon black deep processing equipment according to claim 1, it is characterized in that, the opening for feed (3a) of described collection powder machine (3) is on the skewed sidewall being arranged on collection powder machine top, carbon powder dust after the pulverizing of air-flow grinding machine (2) enters in collection powder machine from this opening for feed (3a), heavier particle falls in the shape of a spiral, lighter particle floats and enters the first pulse dust collector by air outlet (3b), forms the screening structure of carbon black pellet.
5. environment-friendly and energy-efficient carbon black deep processing equipment according to claim 1, it is characterized in that, the discharge port (10c) of described the second pulse dust collector (10) bottom is connected with the sealing-duct between gas blower, transfer feed bin through sealing-duct, carrying out circulation conveying, this discharge port being provided with the valve for controlling open and close.
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| CN201510578503.1A CN105111796B (en) | 2015-09-12 | 2015-09-12 | Environment-friendly energy-saving carbon black deep-processing equipment |
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| CN201510578503.1A CN105111796B (en) | 2015-09-12 | 2015-09-12 | Environment-friendly energy-saving carbon black deep-processing equipment |
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| CN105111796B CN105111796B (en) | 2017-04-19 |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109092505A (en) * | 2018-07-10 | 2018-12-28 | 丰城黑豹炭黑有限公司 | It is a kind of for processing the integration apparatus of carbon black |
| CN112657657A (en) * | 2020-12-01 | 2021-04-16 | 湖州强大分子筛科技有限公司 | Energy-concerving and environment-protective type carbon molecular sieve production system |
| CN114348362A (en) * | 2020-10-12 | 2022-04-15 | 浙江旺林生物科技有限公司 | Plant carbon black deep processing and packaging integrated machine |
| CN115105901A (en) * | 2022-05-14 | 2022-09-27 | 张掖市宏金雁再生能源科技发展有限责任公司 | Integrated equipment for processing carbon black |
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| CN101481108A (en) * | 2009-02-23 | 2009-07-15 | 上海焦化化工发展商社 | Method for producing easy to disperse black carbon |
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| CN204999842U (en) * | 2015-09-12 | 2016-01-27 | 商丘金蓬实业股份有限公司 | Environmental protection and energy saving type carbon black deep -processing equipment |
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| CN2233071Y (en) * | 1995-07-21 | 1996-08-14 | 于吉云 | Combined positive and negative pressure air flow drier |
| CN101481108A (en) * | 2009-02-23 | 2009-07-15 | 上海焦化化工发展商社 | Method for producing easy to disperse black carbon |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109092505A (en) * | 2018-07-10 | 2018-12-28 | 丰城黑豹炭黑有限公司 | It is a kind of for processing the integration apparatus of carbon black |
| CN114348362A (en) * | 2020-10-12 | 2022-04-15 | 浙江旺林生物科技有限公司 | Plant carbon black deep processing and packaging integrated machine |
| CN112657657A (en) * | 2020-12-01 | 2021-04-16 | 湖州强大分子筛科技有限公司 | Energy-concerving and environment-protective type carbon molecular sieve production system |
| CN115105901A (en) * | 2022-05-14 | 2022-09-27 | 张掖市宏金雁再生能源科技发展有限责任公司 | Integrated equipment for processing carbon black |
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| CN105111796B (en) | 2017-04-19 |
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