CN105111373B - The preparation method and products therefrom of a kind of isoprene functional rubber of oil resistant - Google Patents

The preparation method and products therefrom of a kind of isoprene functional rubber of oil resistant Download PDF

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CN105111373B
CN105111373B CN201510617680.6A CN201510617680A CN105111373B CN 105111373 B CN105111373 B CN 105111373B CN 201510617680 A CN201510617680 A CN 201510617680A CN 105111373 B CN105111373 B CN 105111373B
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rubber
isoprene
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monomer
limonene
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岳冬梅
陈伟雄
倪延强
张立群
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Beijing University of Chemical Technology
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Abstract

The present invention proposes a kind of preparation method of the isoprene functional rubber of oil resistant, including step S1:Water, emulsifying agent, electrolyte, monomer are added in reactor as polymerization system, carry out pre-emulsification reaction;S2, into gained pre-emulsification solution initiator is added, reaction 2~7 hours is carried out in a nitrogen atmosphere, the first reaction solution is obtained;S3, using calcium chloride solution to the first reaction solution carry out demulsification coagulate rubber, obtain isoprene limonene ester terpolymer rubber.The present invention also proposes the terpolymer rubber preparation method of hydrogenation.The present invention is from molecular structure, by introducing second party rigid unitary limonene, third party's polar monomer butyl acrylate and dibutyl itaconate, by ternary emulsion copolymerization, obtained ternary polymerization elastomer realizes the breakthrough of isoprene rubber oil resistivity and wearability, it is further advanced by hydrogenation, the unsaturated carbon-carbon double bond in part is eliminated, the synchronous raising of isoprene rubber heat resistance and ozone resistance is realized.

Description

The preparation method and products therefrom of a kind of isoprene functional rubber of oil resistant
Technical field
The invention belongs to field of organic polymer compound, and in particular to a kind of isoprene ternary rubber preparation method and Products therefrom.
Background technology
Isoprene rubber is a kind of general purpose rubber synthesized by isoprene for matrix, due to similar to natural rubber Chemical composition, so with good elasticity, cold resistance and high tensile strength.Be substitute natural rubber manufacture passenger tyre, The important source material of bias tire, radial heavy duty tire, half steel car and light truck radial etc., can also be widely used in producing curtain Cloth glue, conveyer belt, machinework, sebific duct, adhesive tape, sponge, adhesive, electric wire, sports apparatus, medical material and rubber overshoes Deng field.It can be used alone, and can also be used in combination with natural rubber or other synthetic rubber.
Although isoprene rubber has many excellent performances, simultaneously there is also some shortcomings, such as oil resistivity is poor, wear-resisting The bad, anti-slippery of property, rolling resistance performance are inadequate, need to be improved in the performance in terms of heat-resisting weatherability, and this is also straight Connect and have impact on further applying for it.In order to improve the shortcoming of isoprene rubber, its application field, domestic and international researcher are widened Different modifications have been carried out to it for its different shortcoming.
Wang Jing uses n-BuLi as initiator, has been made that a kind of molecular weight is big, molecular weight distribution by anion method Narrow butadiene and the copolymer rubber of isoprene, and have studied its crystallization behavior (anionic polymerization method butadiene/isoamyl two Alkene random copolymerization rubber is synthesized and crystallization behavior research, Wang Jing, Beijing University of Chemical Technology).Cong Hailin etc. is to trans 1,4 poly- isoamyls two Alkene has carried out epoxidation, improves the rigidity and polarity of polymer molecular chain, but its processing and physical and mechanical properties variation (epoxy Change the structure and performance of trans-1,4-iroprene polymer, China Synthetic Rubber Industry, 2003).Huangping is poly- using RAFT living radicals Styrene-isoprene-N- butyl maleimide triblock copolymers have been made in conjunction, and the elastomer has good heat resistance And wearability.(synthesis and its self assembly research of new PNBMI-b-PS-b-PI triblock copolymers, Huangping, University Of Xiangtan).
But all it is the performance in a certain respect of single improvement isoprene rubber, in other words at it in these current methods Also it has been short of in his some big links and performance.Therefore, it there is a perceived need to find a kind of system of new isoprene rubber at present Preparation Method, can more synthetically solve the weak point present in above-mentioned isoprene rubber, especially solve in current isoprene rubber Existing anti-wear performance is poor, and oil resistivity is bad, be also short of in terms of heat-resisting weather resistance in terms of the problem of.
The content of the invention
The purpose of the present invention is intended to from molecular structure on, by introducing second party rigid unitary and third party's polarity list Body carries out the method for ternary polymerization to improve the oil resistivity and mechanical property of isoprene rubber, then by complex functionality rubber It is hydrogenated with, eliminates part unsaturated double-bond further to improve its heat resistance and ozone-resistant aging property, having prepared has Preferable oil resistivity and mechanical property, the isoprene functional rubber of excellent combination property, further expand isoprene rubber Application field and application.
The technical scheme for realizing above-mentioned purpose of the present invention is:
A kind of preparation method of the isoprene functional rubber of oil resistant, including step:
S1:Deionized water, emulsifying agent, electrolyte, monomer are added sequentially in reactor as polymerization system, in nitrogen gas Under atmosphere, polymerization system is heated to 20~60 DEG C, pressurization 0~3Mpa progress pre-emulsification reactions, pre-emulsification solution is obtained;Wherein institute Monomer is stated for isoprene, limonene and butyl ester, the butyl ester is butyl acrylate or dibutyl itaconate (CAS 2155- 60-4);
S2, into gained pre-emulsification solution add initiator, in a nitrogen atmosphere, be heated to 50~80 DEG C, pressurization 1~ 4Mpa carries out reaction 2~7 hours, obtains the first reaction solution;
S3, using calcium chloride solution to the first reaction solution carry out demulsification coagulate rubber, cleaned with deionized water, dry, obtain (marked to isoprene-limonene -ester terpolymer rubber with PLIB or PLID).
Wherein, the mass ratio of isoprene, limonene and butyl ester is 30~60 in the monomer:30:10-40;Monomer Gross mass is the 30~50% of polymerization system;The pre-emulsification time is 0.5~2.0 hour in S1.
Further, also include after S3:
S4:Isoprene-limonene -ester terpolymer rubber is dissolved with solvent, rubber solutions are obtained;
S5:Rubber solutions, catalyst are added sequentially in pressure reaction still, in a hydrogen atmosphere, heating pressurization is carried out Reaction, is hydrogenated with to rubber, obtains the second reaction solution;
S6:Demulsification is carried out to the second reaction solution using absolute ethyl alcohol and coagulates rubber, is then cleaned, dried with deionized water, (product is two kinds of isoamyls two labeled as HPLIB or HPLID to the isoprene hydrogenated-limonene -ester terpolymer rubber Olefinic functionality rubber).
Preferably, in the S1;The emulsifying agent is neopelex or calcium dodecyl benzene sulfonate, emulsifying agent Quality accounts for the 1~3% of monomer gross mass, and the electrolyte is potassium chloride and/or potassium phosphate, and electrolyte quality accounts for monomer gross mass 0.5~1.0%.
It is highly preferred that the electrolyte be potassium chloride and potassium phosphate, potassium chloride quality account for monomer gross mass 0.4~ 0.6%, potassium phosphate quality accounts for the 0.1~0.4% of monomer gross mass.
Wherein, initiator is potassium peroxydisulfate in the S2, and initiator quality accounts for the 0.1~0.5% of monomer gross mass, preferably For 0.2%.
It is demulsified in the S3 and coagulates rubber and use the existing way in this area, mass fraction can be used for 1~5% Calcium chloride solution carries out demulsification and coagulates rubber.
Wherein, solvent is dimethylbenzene in the S4, and the mass concentration of the rubber solutions is 2~5%.
Wherein, 80~150 DEG C are heated in the S5, are forced into 1~4MPa, reacted 2~12 hours, obtain the second reaction Liquid.
Preferably, catalyst is one kind in rhodium, ruthenium, palladium catalyst in the S5, and the addition of catalyst accounts for described different The 0.05~0.5% of pentadiene-limonene -ester terpolymer rubber quality.
Product made from preparation method proposed by the present invention
The beneficial effects of the present invention are:
The present invention is by by isoprene (IP), limonene (LIM) and butyl acrylate (BA) or dibutyl itaconate (DBI) copolymerization, further by method of the gained copolymer by solution hydrogenation, elimination portion are carried out by the method for emulsion polymerization Divide unsaturated double-bond, obtained isoprene functional rubber has good oil resistivity, heat resistance and ozone-resistant aging property.
Apply the technical scheme of the present invention, from molecular structure on, by introducing second party rigid unitary limonene (lemon Lemon alkene is a kind of natural macromolecular material, can extract and obtain from plant, and it has unique lemonene and special hexa-atomic Ring structure, can increase the rigidity of polymer molecular chain with isoprene copolymer, so as to improve its isoprene rubber wearability And tensile property), (butyl acrylate and dibutyl itaconate are all for third party's polar monomer butyl acrylate and dibutyl itaconate It is the moderate polar monomer of polarity, their addition can influence isoprene Chain Flexibility by a small margin, only loss part On the premise of glass transition temperature, the oil resistivity of isoprene rubber is improved).By ternary emulsion copolymerization, obtained ternary Copolymer elastomer realizes the breakthrough of isoprene rubber oil resistivity and wearability, is further advanced by hydrogenation, eliminates part not Saturation carbon-carbon double bond, realizes the synchronous raising of isoprene rubber heat resistance and ozone resistance.Using the technical side of the present invention Case, is successfully realized the functionalization of isoprene rubber, realizes the raising of isoprene rubber combination property, has broken isoamyl Rubber is single due to structure function, and applies situation limited always.
The prenyl functional rubber obtained using preparation method of the present invention, it is in rubber tyre, and automobile sealed circle is defeated Send the fields such as band that all there is potential application value, and it is in tensile strength, wearability, heat resistance and ozone-resistant aging property On be superior to isoprene rubber prepared by existing emulsion polymerization.
Brief description of the drawings
The nucleus magnetic hydrogen spectrum figure that Fig. 1 is ternary polymerization product PLIB in embodiments of the invention 1;
Fig. 2 is embodiments of the invention 3 (PLIB) and embodiment 12 (HPLIB), embodiment 11 (PLID) and embodiment 13 (HPLID) the nucleus magnetic hydrogen spectrum figure of synthesis isoprene functional rubber and its hydrogenation products;Wherein Fig. 2 (a) is embodiment 3 (PLIB) and embodiment 12 (HPLIB), Fig. 2 (b) is embodiment 11 (PLID) and embodiment 13 (HPLID).
The oil resistance and IR comparison diagram of isoprene functional rubber prepared by Fig. 3 present invention.
Embodiment
Now illustrate the present invention with following examples, but be not limited to the scope of the present invention.
Used main agents and raw material are as follows in experiment:Deionized water prepared by ion exchange;Detergent alkylate sulphur Sour sodium (SDBS), analyzes pure;KCl, is analyzed pure;K3PO4, analyze pure;Potassium peroxydisulfate (K2S2O8), analyze pure, butyl acrylate (BA) pure, the positive ester (DBI) of itaconic acid two, is analyzed, pure, limonene (LIM) is analyzed, pure, monomer isoprene (IP), analysis is analyzed It is pure, purified using preceding through vacuum distillation.
The means used in embodiment, unless otherwise instructed, using the conventional means in this area.
Embodiment 1:
1) by deionized water, emulsifying agent neopelex (SDBS), electrolyte KCl and K3PO4, monomer be isoamyl Diene (IP), limonene (LIM) and butyl acrylate (BA), above-mentioned substance is added sequentially in pressure reaction still, is polymerize System.
Wherein, the deionized water of addition be 250g, monomer gross mass 100g, isoprene (IP), limonene (LIM) and Butyl acrylate (BA) mass ratio is 6:3:1.SDBS addition accounts for the 2% of monomer gross mass, and the quality of potassium chloride accounts for monomer The 0.5% of gross mass, the quality of potassium phosphate accounts for the 0.2% of monomer gross mass.The total matter of addition monomer of initiator potassium persulfate The 0.2% of amount.
2) reactor containing polymerization system is handled, uses N2Pump drainage 5 times, excludes the air in reactor.Then will be anti- Answer kettle to be heated to 30 DEG C, the pressure in reactor is adjusted to 1MPa, in N2Pre-emulsification 1 hour under atmosphere, obtains pre-emulsification solution.
Pre-emulsification solution is continuously heating to 70 DEG C, reacted 6 hours, after question response terminates, the chlorination for being 4wt% with concentration Calcium solution demulsification coagulates rubber, is cleaned repeatedly through deionized water, and isoprene-limonene -ester ternary polymerization production is obtained after drying Thing, labeled as PLIB.
The copolymerization product PLIB prepared in embodiment 1 is characterized.
1st, nucleus magnetic hydrogen spectrum is characterized
Using Bruker AV400 400MHz nuclear magnetic resonance spectrometers, nuclear-magnetism hydrogen is carried out with deuterochloroform dissolving copolymerization product Stave is levied, as a result as shown in Figure 1.
2nd, the measure of molecular weight
3mg copolymerization products are dissolved in 1ml tetrahydrofurans, determined after being completely dissolved with gel permeation chromatograph (GPC) The molecular weight of product (molecular weight is 51000).
Embodiment 2
1) by deionized water, emulsifying agent neopelex (SDBS), electrolyte KCl and K3PO4, monomer isoamyl two Alkene (IP), limonene (LIM) are added sequentially in pressure reaction still with dibutyl itaconate (DBI), obtain polymerization system.
Wherein, the deionized water of addition be 250g, monomer gross mass 100g, isoprene (IP), limonene (LIM) and Dibutyl itaconate (DBI) mass ratio is 6:3:1.SDBS addition accounts for the 2% of monomer gross mass, and the quality of potassium chloride accounts for list The 0.5% of body gross mass, the quality of potassium phosphate accounts for the 0.2% of monomer gross mass.The addition monomer of initiator potassium persulfate is total The 0.2% of quality.
2) reactor containing polymerization system is handled, uses N2Pump drainage 5 times, excludes the air in reactor.Then will be anti- Answer kettle to be heated to 30 DEG C, the pressure in it is adjusted to 1MPa, in N2Pre-emulsification 1 hour under atmosphere, obtains pre-emulsification solution.
Pre-emulsification solution is continuously heating to 70 DEG C, reacted 6 hours, after question response terminates, the chlorination for being 4wt% with concentration Calcium solution demulsification coagulates rubber, is cleaned repeatedly through deionized water, copolymerization product PLID is obtained after drying.
Embodiment 3-6
In order to study influence of the different rate of charges to copolymerization product PLIB, selection monomer total number is 100 parts, fixed lemon The mass fraction of alkene is 30 parts, and butyl acrylate feeds intake respectively 10 parts, 20 parts, 30 parts, 40 parts, and other reaction conditions are:It is single Body gross mass is 100g, deionized water 200g, SDBS 2g, KCl 0.5g, K3PO40.2g、K2S2O80.25g。
By above-mentioned polymerization system in 30 DEG C and 1MPa N2Pre-emulsification 1 hour under atmosphere, then heats to 70 DEG C, reaction 8 Hour.After reaction terminates, the calcium chloride solution for being 2wt% with concentration demulsification coagulates rubber, is cleaned repeatedly through deionized water, dries After obtain copolymerization product.
The situation of change changed with rate of charge is constituted using nuclear-magnetism measuring and calculation PLIB copolymerization and determines its molecular weight Situation refers to table 1.
Table 1:IP/BA feeds intake influence of the composition to PLIB
Embodiment 7-10
In order to study influence of the different rate of charges to copolymerization product PLID, selection monomer total number is 100 parts, fixed lemon The mass fraction of alkene is 30 parts, and dibutyl itaconate feeds intake respectively 10 parts, 20 parts, 30 parts, 40 parts, and other reaction conditions are: Monomer gross mass is 100g, deionized water 200g, SDBS 2g, KCl 0.5g, K3PO40.2g、K2S2O80.25g。
By above-mentioned polymerization system in 30 DEG C and 1MPa N2Pre-emulsification 1 hour under atmosphere, then heats to 70 DEG C, reaction 8 Hour.After reaction terminates, the calcium chloride solution for being 2wt% with concentration demulsification coagulates rubber, is cleaned repeatedly through deionized water, dries After obtain copolymerization product.
The situation of change changed with rate of charge is constituted using nuclear-magnetism measuring and calculation PLID copolymerization and determines its molecular weight Situation refers to table 2.
Table 2:IP/DBI feeds intake influence of the composition to PLID
Embodiment 11
The composition and conversion ratio of copolymerization product are influenceed in order to study the reaction time, the selection PLID mass ratioes that feed intake are 60/ 30/10, the reaction time is 2h, 3h, 4h, 5h, 6h, 8h, 12h.
Other reaction conditions:Deionized water 200g, SDBS 2g, KCl 0.5g, K3PO40.2g、K2S2O80.25g.As a result As shown in table 3.
Influence of the reaction time of table 3. to copolymerization product PLID copolymerization composition and conversion ratio
Embodiment 12
1) by ternary polymerization product PLIB rubber solutions, catalyst is added sequentially in pressure reaction still, is polymerize System.
Wherein, using the PLIB of embodiment 3, using dimethylbenzene as solution, it is made into 3wt% glue.The glue of addition is 2L, the rhodium catalyst consumption of addition is 0.06g.
2) reactor containing polymerization system is handled, uses N2Pump drainage 5 times, excludes the air in reactor.Then will be anti- Answer kettle to be heated to 120 DEG C, be passed through hydrogen, the pressure in reactor is adjusted to 4MPa, react 7 hours.After question response terminates, second is used Alcoholic solution carries out flocks, is cleaned repeatedly through deionized water, copolymerization product HPLIB is obtained after drying.
Embodiment 13
1) ternary polymerization product PLID rubber solutions, catalyst are added sequentially in pressure reaction still, polymerize System.
Wherein, using the PLID of embodiment 11, using dimethylbenzene as solvent, it is made into 3wt% glue.The glue of addition is 2L, the rhodium catalyst consumption of addition is 0.06g.
2) reactor containing polymerization system is handled, uses N2Pump drainage 5 times, excludes the air in reactor.Then will be anti- Answer kettle to be heated to 120 DEG C, be passed through hydrogen, the pressure in reactor is adjusted to 4MPa, react 7 hours.After question response terminates, second is used Alcoholic solution carries out flocks, is cleaned repeatedly through deionized water, copolymerization product HPLID is obtained after drying.To embodiment 3,11,12,13 Product carry out nuclear-magnetism sign, as shown in Figure 2.Top is embodiment 3 in Fig. 2 (a), and lower section is embodiment 12;Above Fig. 2 (b) It is that embodiment 11 is reacted 12 hours, lower section is the nuclear magnetic spectrogram of the product of embodiment 14.
In order to contrast IR and the isoprene functional rubber of several synthesis mechanical property, IR (isoprene rubber, emulsion are selected Polymerization is made, and number-average molecular weight is the sample HPLIB in sample P LIB 57000), in embodiment 3, embodiment 11, is implemented Sample HPLID in sample P LID in example 12, embodiment 13 is kneaded according to the formula of table 4, vulcanized, and tests vulcanization production The mechanical property and oil resistance of thing, as a result as shown in table 5, Fig. 3.
The mixing formula of table 4.
The mechanical property of the sulfur product of table 5.
Using technical scheme, mechanical property and the preferable four kinds of isoprene function rubber of wearability have been obtained Glue.As can be seen from Table 5, HPLIB and HPLID tensile strength, elongation at break, hardness and wear resistance are superior to IR.PLIB、 PLID tensile properties are poor compared with IR.
From figure 3, it can be seen that IR all dissolvings in 3# oil.No matter in 1# oily (IRM901) or 3# oil (IRM903) in, the mass change of the isoprene functional rubber of four kinds of synthesis is respectively less than IR, the isoprene function of synthesis The oil resistivity of rubber is superior to IR.
Embodiment above is only that the preferred embodiment of the present invention is described, and not the scope of the present invention is entered Row is limited, on the premise of design spirit of the present invention is not departed from, technical side of this area ordinary skill technical staff to the present invention In all variations and modifications that case is made, the protection domain that claims of the present invention determination all should be fallen into.

Claims (9)

1. the preparation method of the isoprene functional rubber of a kind of oil resistant, it is characterised in that including step:
S1:Deionized water, emulsifying agent, electrolyte, monomer are added sequentially in reactor as polymerization system, in nitrogen atmosphere Under, polymerization system is heated to 20~60 DEG C, pressurization 0~3MPa progress pre-emulsification reactions, pre-emulsification solution is obtained;Wherein institute Monomer is stated for isoprene, limonene and butyl ester, the butyl ester is isoamyl two in butyl acrylate or dibutyl itaconate, monomer The mass ratio of alkene, limonene and butyl ester is 30~60:30:10~40;The gross mass of monomer is the 30~50% of polymerization system, The pre-emulsification time is 0.5~2.0 hour;S2:Initiator is added into gained pre-emulsification solution, in a nitrogen atmosphere, is heated to 50~80 DEG C, 1~4MPa progress reaction 2~7 hours of pressurizeing, obtain the first reaction solution;The initiator is potassium peroxydisulfate, is drawn Hair agent quality accounts for the 0.1~0.5% of monomer gross mass;
S3:Demulsification is carried out to the first reaction solution using calcium chloride solution and coagulates rubber, is cleaned with deionized water, is dried, obtain different Pentadiene-limonene -ester terpolymer rubber.
2. preparation method according to claim 1, it is characterised in that also include S4 after S3:To isoprene-lemon Alkene -ester terpolymer rubber is dissolved with solvent, obtains rubber solutions;
S5:Rubber solutions, catalyst are added sequentially in pressure reaction still, in a hydrogen atmosphere, heating compressive reaction is carried out, Rubber is hydrogenated with, the second reaction solution is obtained;
S6:Demulsification is carried out to the second reaction solution using absolute ethyl alcohol and coagulates rubber, is then cleaned with deionized water, is dried, obtain The isoprene of hydrogenation-limonene -ester terpolymer rubber.
3. preparation method according to claim 1 or 2, it is characterised in that in the S1;The emulsifying agent is dodecyl Benzene sulfonic acid sodium salt or calcium dodecyl benzene sulfonate, emulsifying agent quality account for the 1~3% of monomer gross mass, and the electrolyte is potassium chloride And/or potassium phosphate, electrolyte quality accounts for the 0.5~1.0% of monomer gross mass.
4. preparation method according to claim 3, it is characterised in that the electrolyte is potassium chloride and potassium phosphate, chlorination Potassium quality accounts for the 0.4~0.6% of monomer gross mass, and potassium phosphate quality accounts for the 0.1~0.4% of monomer gross mass.
5. preparation method according to claim 1, it is characterised in that initiator quality accounts for monomer gross mass in the S2 0.2%.
6. preparation method according to claim 2, it is characterised in that solvent is dimethylbenzene in the S4, the rubber is molten The mass concentration of liquid is 2~5%.
7. preparation method according to claim 2, it is characterised in that 80~150 DEG C are heated in the S5,1 is forced into ~4MPa, reacts 2~12 hours, obtains the second reaction solution.
8. preparation method according to claim 2, it is characterised in that catalyst is in rhodium, ruthenium, palladium catalyst in the S5 One kind, the addition of catalyst accounts for the 0.05~0.5% of the isoprene-limonene -ester terpolymer rubber quality.
9. product made from any described preparation method of claim 1~8.
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GB517302A (en) * 1937-07-21 1940-01-25 Istituto Per Lo Studio Della G Improvements in or relating to the manufacture of synthetic rubber
CN1752120A (en) * 2004-09-21 2006-03-29 上海生大企业有限公司 Polyisoprene copolymerized omulsion and preparation of its green gloves and related products
CN104428348A (en) * 2012-01-18 2015-03-18 亚克朗大学 Terpene/isoolefin copolymers having substantially heterogeneous compositional distribution and displaying thermoplastic elastomeric properties
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