CN105109463B - Jetting machine spray equipment and cleaning method - Google Patents

Jetting machine spray equipment and cleaning method Download PDF

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Publication number
CN105109463B
CN105109463B CN201510661454.8A CN201510661454A CN105109463B CN 105109463 B CN105109463 B CN 105109463B CN 201510661454 A CN201510661454 A CN 201510661454A CN 105109463 B CN105109463 B CN 105109463B
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frame
spray
spray frame
cylinder
nozzle
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CN105109463A (en
Inventor
陈跃良
张勇
卞贵学
谭晓明
王晨光
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Qingdao Campus of Naval Aviation University of PLA
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Qingdao Campus of Naval Aviation University of PLA
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Abstract

The present invention relates to a kind of injection nozzle carrier variable jetting machine spray equipments and cleaning method,The spray equipment mainly includes nozzle,Injection nozzle carrier,Sensor,Stent,Cylinder,Control device,Sensor is installed on the junction of nozzle and injection nozzle carrier,Injection nozzle carrier is installed on pedestal upper end,And injection nozzle carrier is connected with the water route of stent,Control device is electrically connected with cylinder and sensor,The injection nozzle carrier of spray equipment uses semi-surrounding structure,Frame is sprayed including sequentially connected top,Spray frame and bottom spray frame in side,Each spray frame is made of multiple joint units,Nozzle is installed on each joint unit,Injection nozzle carrier stretching motion is controlled by cylinder,Control the top spray frame of injection nozzle carrier,Frame is sprayed in side and the contour structures of bottom spray frame and cleaned device fit like a glove,Advantageous development can be carried out according to the contour structures of cleaned device,It can realize that jet energy is equal to different shape cleaning object,Cleaning parts are more accurate,Water use efficiency is higher.

Description

Jetting machine spray equipment and cleaning method
Technical field
The present invention relates to a kind of locomotive cleaning devices, specifically, are related to a kind of variable jetting machine spray of injection nozzle carrier Shower device and cleaning method.
Background technology
Common high pressure washer is generally by control system, pressure charging system, supply and drain water system, spray currently on the market The key components such as system, cleaning brush system form, and operation principle is mainly molten by the mixing of cleaning agent and water by pressure charging system Liquid is pressurized to certain pressure, and the engineering trucks such as aircraft, automobile surface is ejected into from the spray equipment with many spray-holes.
There are brush-type cleaning machine and brushless type cleaning machine according to whether there is cleaning brush configuration that can be divided into cleaning machine.There is the brush-type clear Washing machine supercharging is smaller, and rider-type brush or round brush is often coordinated to realize the clear of the spots such as the dust adhere to engineering truck surface and greasy dirt Wash, this kind of cleaning machine be chiefly used in small volume, regular shape vehicle.Brushless type cleaning machine is generally high-pressure type, and supercharging is larger, Water and detergent mixture are injected in by engineering truck surface by cylindrical nozzle frame or fan nozzle frame, directly pass through high pressure spray Penetrate power and shearing force and realize that the spots such as dust adhere to surface and greasy dirt are cleaned, such device suitable for volume it is larger, Manually clean the equipment that can not be completed.
Brushless type cleaner nozzle generally uses cylindrical nozzle and fan nozzle.Cylindrical nozzle injection energy is big but area has Limit, and fan nozzle advantage is that jet stream compactness is good, angle of flare can change in wide range, and cleaning area is than cylindrical nozzle It is much bigger, but the energy of jet stream and the strike pressure loss are larger.To meet different cleaning structure and cleaning performance, usually by column Shape nozzle and fan nozzle are installed on fixed spray frame, i.e., set multiinjector structure, and pass through manual control on fixed spray frame It is made to keep certain distance with cleaned surface of vehicle, so as to ensure to spray energy.But due to current brushless type cleaning machine Fixed spray frame is fixed structure, and the parameters such as length, radian are relatively fixed, are single, that is, is usually for a certain specific use The specific shape of Environment Design, once cleaning object changes, fixed spray frame structure constraint causes existing cleaning machine can not It is applicable in or cleaning efficiency substantially reduces, need to redesign the spray frame consistent with cleaning object shape, lead to time and manpower, object The significant wastage of power resource.
Invention content
The object of the present invention is to provide a kind of jetting machine spray equipment and cleaning method, it can be achieved that with arbitrary cleaning pair The structure of elephant is coincide, and improves the cleaning efficiency of cleaning machine and cleaning versatility.
The technical scheme is that:Jetting machine spray equipment, the spray equipment mainly include nozzle, injection nozzle carrier, Sensor, stent, cylinder, control device, sensor are installed on the junction of nozzle and injection nozzle carrier, and injection nozzle carrier is installed on stent End, and injection nozzle carrier is connected with the water route of stent, control device is electrically connected with cylinder and sensor, and the injection nozzle carrier uses semi-surrounding knot Structure, including sequentially connected top spray frame, side spray frame and bottom spray frame, top spray frame, side spray frame and bottom spray frame by Multiple joint units are formed, and a nozzle is installed on each joint unit, and the middle part lower end of top spray frame is connect with pedestal upper end, In the middle part of top spray frame and frame upper, top spray frame middle part and side spray frame middle part, side spray frame middle part and bottom Pen Jia ends Between connected by cylinder.
Preferably, the cylinder includes the first cylinder, the second cylinder and third cylinder, and the first cylinder is set to top and sprays Between frame and stent, the second cylinder is set between top spray frame and side spray frame, and third cylinder is set to side spray frame and bottom Between portion's spray frame.
Preferably, the nozzle uses swivel nozzle, and nozzle is installed on injection nozzle carrier by rotating seat, is equipped in rotating seat Control the flow regulator of water flow at nozzle.
Preferably, the nozzle uniformly arranges on injection nozzle carrier, and nozzle sprays frame, side spray frame and bottom spray frame at top Arrangement density relationship be:Spray frame spray nozzle density in top>Spray frame spray nozzle density in bottom>Spray frame spray nozzle density in side.
Preferably, the stent uses telescoping shoring column, and stent is equipped with telescopic cylinder, telescopic cylinder and control device It is electrically connected, control device control telescopic cylinder realizes stretching motion.
A kind of jetting machine spray equipment cleaning method, including following cleaning step:
1) it is cleaned object in place;
2) control device control telescopic cylinder adjusting bracket height, support height meet cleaning requirement;
3) sensor detects distance between nozzle and cleaned object in real time, and distance parameter is transferred to control device, Control device control cylinder driving top spray frame is stretched to the stent left and right sides;
4) judge whether top spray frame reaches top preset distance, if top spray frame is not up to top preset distance, return Return step 3);
If 5) spray frame in top reaches top preset distance, control device control cylinder driving side sprays frame and sprays frame to top It stretches the left and right sides;
6) if spray frame in side is not up to side preset distance, return to step 5);
If 7) spray frame in side reaches side preset distance, control device control cylinder driving bottom sprays frame and sprays frame to side It stretches the left and right sides;
8) if spray frame in bottom is not up to bottom preset distance, return to step 7);
If 9) spray frame in bottom reaches top preset distance, cylinder stop motion, control device control nozzle carries out spray work Industry.
Preferably, the top preset distance of the injection nozzle carrier, side preset distance, bottom preset distance are equal.
The present invention having the beneficial effect that compared with prior art:
Compared with the fixed spray frame that existing brushless type cleaning machine uses, the injection nozzle carrier of spray equipment of the invention is wrapped using half Closed structure, including sequentially connected top spray frame, side spray frame and bottom spray frame, each frame that sprays is made of multiple joint units, Nozzle is installed on each joint unit, and injection nozzle carrier stretching motion is controlled by cylinder, and the top of injection nozzle carrier is controlled to spray frame, side The contour structures of spray frame and bottom spray frame and cleaned device fit like a glove, and can be had according to the contour structures of cleaned device Benefit deformation can realize that jet energy is equal to different shape cleaning object, and cleaning parts are more accurate, water use efficiency is higher.
Description of the drawings
Fig. 1 is the structure diagram of spray equipment of the present invention.
Fig. 2 is cleaning step flow chart of the present invention.
In figure, 1 nozzle;2 injection nozzle carriers;3 sensors;4 stents;5 cylinders;
201 top spray framves;Spray frame in 202 sides;Spray frame in 203 bottoms;
501 first cylinders;502 second cylinders;503 third cylinders.
Specific embodiment
Purpose, technical scheme and advantage to make the embodiment of the present invention are clearer, below in conjunction with the embodiment of the present invention In attached drawing, the technical solution in the embodiment of the present invention is clearly and completely described.
Embodiment 1
Referring to Fig. 1, the present invention discloses a kind of jetting machine spray equipment, which mainly includes nozzle 1, nozzle Frame 2, sensor 3, stent 4, cylinder 5, control device.Control device is electrically connected with cylinder, sensor, and control device is using programmable Control processor PLC.
Injection nozzle carrier 2 uses semi-surrounding structure, including top spray frame 201, side spray frame 202 and bottom spray frame 203, top spray Frame 201 is connect using the convex structure to raise up, the middle part lower end of top spray frame 201 with 4 upper end of stent, top spray frame 201 both ends are connect with the upper end of side spray frame 202, and the lower end of side spray frame 202 is connect with bottom spray frame 203, top spray frame 201 is horizontally disposed with bottom spray frame 203 and perpendicular with side spray frame 202.Cylinder 5 includes the first cylinder 501, the second cylinder 502 and third cylinder 503, the first cylinder 501 is set between top spray frame 201 and stent 4, and the second cylinder 502 is set to top Portion is sprayed between frame 201 and side spray frame 202, and third cylinder 503 is set between side spray frame 202 and bottom spray frame 203.
Injection nozzle carrier 2 is formed more by spraying frame movable joint structure, i.e., top spray frame 201, side spray frame 202 and bottom spray frame 203 are equal Including multiple joint units, a nozzle 1 is installed on each joint unit, 5 stretching motion of cylinder is controlled by control device, it is real The stretching routine of existing joint unit and injection nozzle carrier 2.
Nozzle 1 uses swivel nozzle, and nozzle 1 is installed on injection nozzle carrier 2 by rotating seat, flow-rate adjustment is equipped in rotating seat Device, for controlling water flow at nozzle 1.Nozzle 1 uniformly arranges on injection nozzle carrier 2, by motor drive rotating seat rotation and then Drive 1 rotary spray of nozzle.Since usually cleaned object side cleaning difficulty is more than the cleaning difficulty of top and bottom, to carry High cleaning efficiency, the arrangement density relationship that nozzle 1 sprays frame 201, side spray frame 202 and bottom spray frame 203 at top are:It sprays at top Frame spray nozzle density>Spray frame spray nozzle density in bottom>Spray frame spray nozzle density in side.
Sensor 3 is installed on the junction of nozzle 1 and injection nozzle carrier 2, for detecting in real time between nozzle 1 and cleaned object Distance, and distance parameter is transferred to control device, 2 stretching motion of injection nozzle carrier is realized by control device control cylinder 5.
Stent 4 is connected with the water route of injection nozzle carrier 2, and stent 4 uses telescoping shoring column, and stent 4 is equipped with telescopic cylinder, is stretched Cylinder is electrically connected with control device, telescopic cylinder is controlled to realize stretching motion by control device.
Referring to Fig. 2, the present invention discloses a kind of cleaning method of jetting machine spray equipment, and specific cleaning step is:
1) it is cleaned object in place;
2) 4 height of control device control telescopic cylinder adjusting bracket, support height meet cleaning requirement;
3) distance between detection nozzle 1 and cleaned object, and distance parameter is transferred to control dress in real time of sensor 3 It puts, the control device control driving of cylinder 5 top spray frame 201 is stretched to 4 left and right sides of stent;
4) judge whether top spray frame 201 reaches top preset distance, if top spray frame 201 is not up to the pre- spacing in top From then return to step 3);
If 5) top spray frame 201 reach top preset distance, control device control cylinder 5 drive side spray frame 202 to It stretches 201 left and right sides of top spray frame;
6) if spray frame 202 in side is not up to side preset distance, return to step 5);
If 7) spray frame 202 in side reaches side preset distance, control device control cylinder 5 drive bottom spray frame 203 to It stretches 202 left and right sides of side spray frame;
8) if spray frame 203 in bottom is not up to bottom preset distance, return to step 7);
If 9) spray frame 203 in bottom reaches top preset distance, 5 stop motion of cylinder, control device control nozzle is sprayed Drench operation.
Wherein, in above-mentioned spray operation, control device controls rotating seat to carry out rotary operation, control device to nozzle 1 Flow regulator is controlled to adjust water flow at nozzle.
The spray equipment of the present invention controls top spray frame 201, side to spray frame 202 and bottom in cleaning process, by cylinder 5 Portion's spray frame 203 reaches precalculated position successively, and final all nozzles 1 reach with cleaned device apart from location of equal, the i.e. spray Top preset distance, side preset distance, the bottom preset distance of shower device injection nozzle carrier 2 are equal, and 2 shape of injection nozzle carrier is with being cleaned The shape of device fits like a glove, it is ensured that the spray equipment sprays energy coincidence to each cleaning parts of cleaned device, realizes Uniformly injection improves cleaning performance.The structure of the spray equipment is applicable to complex-shaped and narrow space cleaning structure, and After the completion of washing and cleaning operation, contraction folding can be carried out to injection nozzle carrier and stent, transport is stored in convenient for injection nozzle carrier.
It will be understood by those skilled in the art that the particular/special requirement to meet different cleaning parts, can set top according to demand Portion's preset distance, side preset distance, bottom preset distance, you can by reducing the preset distance of cleaning requirement higher part position, It or can be by increasing the preset distance of cleaning requirement lower position, to realize different cleaning performances.
It will be understood by those skilled in the art that since injection nozzle carrier 2 uses more joint units, it is ensured that injection nozzle carrier 2 is flexible In the process, top spray frame 201, side spray frame 202 and bottom spray frame 203 and the contour structures of cleaned device fit like a glove, if Cleaned device shape is arcuate structure, then more joint units can carry out position adjustment according to arcuate structure shape, you can realize Actuated position adjusts.

Claims (6)

1. jetting machine spray equipment, which mainly includes nozzle, injection nozzle carrier, sensor, stent, cylinder, control Device, sensor are installed on the junction of nozzle and injection nozzle carrier, and injection nozzle carrier is installed on pedestal upper end, and the water of injection nozzle carrier and stent Road connects, and control device is electrically connected with cylinder and sensor, it is characterised in that:The injection nozzle carrier use semi-surrounding structure, including according to Top spray frame, side spray frame and the bottom spray frame of secondary connection, frame is sprayed by multiple movable joint lists in top spray frame, side spray frame and bottom Member is formed, and a nozzle is installed on each joint unit, and the middle part lower end of top spray frame is connect with pedestal upper end, in top spray frame Pass through between the Pen Jia ends of bottom in the middle part of portion and frame upper, top spray frame and in the middle part of side spray frame, in the middle part of side spray frame Cylinder connects;The cylinder includes the first cylinder, the second cylinder and third cylinder, and the first cylinder is set to top spray frame and stent Between, the second cylinder is set between top spray frame and side spray frame, third cylinder be set to side spray frame and bottom spray frame it Between.
2. jetting machine spray equipment according to claim 1, it is characterised in that:The nozzle uses swivel nozzle, Nozzle is installed on injection nozzle carrier by rotating seat, and the flow regulator of water flow at control nozzle is equipped in rotating seat.
3. jetting machine spray equipment according to claim 1, it is characterised in that:The nozzle is uniformly distributed on injection nozzle carrier Arrangement, the arrangement density relationship that nozzle sprays frame, side spray frame and bottom spray frame at top are:Spray frame spray nozzle density in top>Bottom Spray frame spray nozzle density>Spray frame spray nozzle density in side.
4. jetting machine spray equipment according to claim 1, it is characterised in that:The stent uses scalable branch Frame, stent are equipped with telescopic cylinder, and telescopic cylinder is electrically connected with control device, and control device control telescopic cylinder realizes flexible fortune It is dynamic.
5. jetting machine spray equipment cleaning method, special using jetting machine spray equipment as described in claim 1 Sign is to include following cleaning step:
1) it is cleaned object in place;
2) control device control telescopic cylinder adjusting bracket height, support height meet cleaning requirement;
3) sensor detects distance between nozzle and cleaned object in real time, and distance parameter is transferred to control device, control Device control cylinder driving top spray frame is stretched to the stent left and right sides;
4) judge whether top spray frame reaches top preset distance, if top spray frame is not up to top preset distance, return to step It is rapid 3);
If 5) spray frame in top reaches top preset distance, frame is sprayed to top spray frame or so in control device control cylinder driving side It stretches both sides;
6) if spray frame in side is not up to side preset distance, return to step 5);
If 7) spray frame in side reaches side preset distance, frame is sprayed to side spray frame or so in control device control cylinder driving bottom It stretches both sides;
8) if spray frame in bottom is not up to bottom preset distance, return to step 7);
If 9) spray frame in bottom reaches top preset distance, cylinder stop motion, control device control nozzle carries out spray operation.
6. jetting machine spray equipment cleaning method according to claim 5, it is characterised in that:The top of the injection nozzle carrier Portion's preset distance, side preset distance, bottom preset distance are equal.
CN201510661454.8A 2015-10-14 2015-10-14 Jetting machine spray equipment and cleaning method Active CN105109463B (en)

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Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
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CN105109463B true CN105109463B (en) 2018-06-22

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Publication number Priority date Publication date Assignee Title
CN106111588A (en) * 2016-06-27 2016-11-16 无锡海升高压泵有限公司 Detecting head location mobile cleanser ejecting device
CN106345722A (en) * 2016-08-29 2017-01-25 芜湖银星汽车零部件有限公司 Cleaning device
CN115193852B (en) * 2022-07-14 2023-11-07 柏中环境科技(上海)股份有限公司 Folding cleaning device and cleaning method

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DE4102797C1 (en) * 1991-01-31 1992-05-27 Mbb Foerder- Und Hebesysteme Gmbh, 2870 Delmenhorst, De
US5441566A (en) * 1994-01-28 1995-08-15 Vaughan; Jack M. Equipment for applying crusting agents to coal loads
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