CN105108899A - Annular concrete electric pole automatic distribution machine - Google Patents
Annular concrete electric pole automatic distribution machine Download PDFInfo
- Publication number
- CN105108899A CN105108899A CN201510625249.6A CN201510625249A CN105108899A CN 105108899 A CN105108899 A CN 105108899A CN 201510625249 A CN201510625249 A CN 201510625249A CN 105108899 A CN105108899 A CN 105108899A
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- China
- Prior art keywords
- electric pole
- metrology
- walking
- cloth
- car
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
- B28B13/0215—Feeding the moulding material in measured quantities from a container or silo
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
- B28B17/0063—Control arrangements
- B28B17/0081—Process control
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Automation & Control Theory (AREA)
- Manufacturing & Machinery (AREA)
- On-Site Construction Work That Accompanies The Preparation And Application Of Concrete (AREA)
Abstract
The invention discloses an annular concrete electric pole automatic distribution machine. The annular concrete electric pole automatic distribution machine is mainly composed of a pumping and distributing system, a metering system, a walking system and a data processing and control system which are sequentially connected, wherein the data processing and control system is connected with the pumping and distributing system, the metering system and the walking system. The pumping and distributing system comprises a pumping main machine, a distributing steel pipe and an electric pole steel mold. The metering system is composed of a pressure detection device, metering platform cars and metering sensors. The walking system comprises a metering platform walking power part, a walking rail and a walking encoder. The data processing and control system comprises a pressure processing system, a weight processing system, a walking data processing system and a control system. The annular concrete electric pole automatic distribution machine is simple in structure and convenient to use, the full-automatic production of annular telegraph poles is achieved through real-time detection and automatic concrete pouring conducted by the system on the telegraph pole production process, the telegraph pole production quality is effectively ensured, the production efficiency of the annular telegraph poles is greatly improved, a large amount of labor and material resources are saved, and the production cost and the later-period maintenance cost are reduced.
Description
Technical field
The present invention relates to concurrent production equipment, specifically a kind of annular concrete electric pole automatic distributing machine.
Background technology
In concurrent production process, traditional handicraft punching block is divided into upper and lower two joints, first steel reinforcement cage is placed in counterdie, after being covered with material with falling type charge car artificial mould healed up on any excess concrete sweep and totally again mould closed, the work that cleaning mould heals up in practice is difficult to accomplish completely clean and wastes time and energy, moreover falling type charge car is cloth concrete in the export-oriented steel reinforcement cage of steel reinforcement cage, steel reinforcement cage grid is smaller, concrete must add steel holder with manpower just can accomplish that even cloth puts in place, need manually could meet output with more, and the number of cloth and the well-balanced degree at each position are difficult to be guaranteed in mould, product quality is caused to be protected.
Summary of the invention
For solving shortcoming existing in background technology with not enough, the invention reside in provides one need not clear up mould to heal up, direct matched moulds puts into steel reinforcement cage just can cloth, the work controlling metrology and concrete pump machine is calculated through computer software, the well-balanced annular concrete electric pole automatic distributing machine be arranged into by concrete in steel mould for electric pole by the metering of metrology and metrology walking data in cloth process.
Technical problem solved by the invention realizes by the following technical solutions:
Annular concrete electric pole automatic distributing machine, be characterised in that, it is primarily of the pumping cloth system connected successively, metering system, running gear, and therewith three systems connect data processing and control system form, described pumping cloth system comprises pumping main frame, cloth steel pipe and steel mould for electric pole, its steel mould for electric pole is that upper and lower two halves are formed and the round hollow form structure of an end closure, one end of cloth steel pipe is connected with pumping main frame, the other end stretches into the internal cavities of steel mould for electric pole from the openend of steel mould for electric pole, described metering system comprises the pressure-detecting device detecting cloth steel overpressure, metrology car, and be arranged on metrology car in order to detect the gage probe formation of metrology car present position weight, steel mould for electric pole is arranged on metrology car along cloth steel pipe direction, described running gear comprises metrology walking power, walking track, and to walk the walking encoder that power is connected with metrology, its metrology walking power by chain be placed in the metrology car of walking on track and be connected, described data processing and control system comprise be interconnected and data interchange cloth steel pipe in pressure management system, metrology car weight amount treatment system, walking data handling system, control system.
For the present invention, the quantity of its metrology car is two, and the two ends of steel mould for electric pole overlap respectively and are arranged on two metrology cars.
For the present invention, described cloth steel pipe is arranged on the center line of steel mould for electric pole internal cavities.
Operation principle: the overall weight being detected steel mould for electric pole by the concrete casting pressure in pressure-detecting device detection steel mould for electric pole and gage probe, thus determine the instant quality (comprising the quality requirement such as weight and packing) that steel mould for electric pole inner concrete waters, after the instant quality of steel mould for electric pole inner concrete pouring reaches required quality requirement, running gear promotion metrology car moves forward thus cloth steel pipe is inserted in steel mould for electric pole gradually and waters, water rear extraction cloth steel pipe, open the automatic distributing that namely steel mould for electric pole completes electric pole, the disposable fully-automatic production completing shaping annular electric pole.
Beneficial effect: structure of the present invention is simple, extremely easy to use, by system to the instant detection of electric pole production process and concrete automatic-watering, thus achieve the fully-automatic production of radio loop bar, both effectively ensure that the quality of production of electric pole, substantially increase again the production efficiency of radio loop bar, save a large amount of manpower and materials, reduce production cost and later maintenance cost.
Accompanying drawing explanation
Fig. 1 is overall structure schematic diagram of the present invention;
Fig. 2 is the steel mould for electric pole of the present invention and the structure sectional view of cloth steel pipe.
In figure: 1--pumping main frame, 2--cloth steel pipe, 3--steel mould for electric pole, 4--metrology car,
5--gage probe, 6--metrology walking power, 7--walks track, 8-
-chain, 9--walking encoder, the 10--punching block first half, 11--punching block Lower Half, 12--circular pole, steel reinforcement cage in 13--electric pole, 14--hopper.
Detailed description of the invention
Below in conjunction with accompanying drawing, the specific embodiment of the present invention is described in detail as follows:
Shown in accompanying drawing 1-2, annular concrete electric pole automatic distributing machine, by the pumping cloth system, metering system, the running gear that connect successively, and therewith three systems connect data processing and control system form:
Pumping cloth system comprises pumping main frame 1, cloth steel pipe 2 and steel mould for electric pole 3, its steel mould for electric pole is that upper and lower two halves (as shown in the punching block first half 10 in accompanying drawing 2 and punching block Lower Half 11) are formed and the round hollow form structure of an end closure, one end of cloth steel pipe is connected with pumping main frame, the other end stretches into from the openend of steel mould for electric pole the internal cavities of steel mould for electric pole and cloth steel pipe is arranged on the center line of steel mould for electric pole internal cavities, and cloth steel pipe can along the center line translation of steel mould for electric pole internal cavities.In the process that cloth steel pipe waters steel mould for electric pole, the concrete flowed out in cloth steel pipe is spread to surrounding by steel mould for electric pole center, and the latticed steel reinforcement cage placed in advance in steel mould for electric pole (as shown in accompanying drawing 2 13) fills up the steel mould for electric pole inner chamber near cloth steel pipe nozzle.
Metering system comprises detecting the pressure-detecting device of cloth steel overpressure, and (pressure in steel pipe is mounted in the pumping pressure on pumping main frame, by pressure sensor, data are sent to control system), metrology car 4, and be arranged on metrology car and form in order to the gage probe 5 detecting metrology car present position weight, steel mould for electric pole is arranged on metrology car along cloth steel pipe direction, the quantity of metrology car is two, and the two ends of steel mould for electric pole overlap respectively and are arranged on two metrology cars.The overall weight of steel mould for electric pole is detected by the concrete casting pressure in pressure-detecting device detection steel mould for electric pole and gage probe, thus determine the instant quality (comprising the quality requirement such as weight and packing) that steel mould for electric pole inner concrete waters, when the pressure in steel mould for electric pole reaches setting pressure, and when metrology garage go to the weight detected behind a certain position reach setting weight time, illustrate that the concrete in steel mould for electric pole has been poured onto certain packing, reach the quality requirement of electric pole.
Running gear comprises metrology walking power 6, walking track 7, and to walk the walking encoder 9 that power is connected with metrology, its metrology walking power by chain 8 be placed in the metrology car of walking on track and be connected, walking encoder after the every data receiving data processing and control system, by chain in order to control metrology garage and go to assigned address or to control the stroke length of metrology car thus the progressively pouring realizing steel mould for electric pole inner concrete finally forms finished product circular pole 12.
Data processing and control system comprise be interconnected and data interchange cloth steel pipe in pressure management system, metrology car weight amount treatment system, walking data handling system, control system.In cloth steel pipe, pressure management system is in order to detect cloth steel overpressure and to its data analysis process; Metrology car weight amount treatment system in order to detect steel mould for electric pole inner concrete pouring in good time weight and to its data analysis process; Walking data handling system is responsible for every data of pressure management system and metrology car weight amount treatment system in collection cloth steel pipe and is carried out analyzing and processing to overall data, thus calculate the distance that translation answered by metrology car by setup program, the i.e. pouring distance that advances to steel mould for electric pole planted agent of cloth steel pipe, and these data are sent to walking encoder, thus control the walking of metrology car by walking encoder; Control system is used for operating personnel and carries out control and operation to whole equipment.
Overall work process: load electric pole pouring concrete in the hopper 14 of pumping main frame, and by metrology walking power, metrology car is pulled to the metering of the leftmost side, detection control point before pressure, now, cloth steel pipe just in time to stretch in steel mould for electric pole (in accompanying drawing 1, the left end of steel mould for electric pole is closed), start this automatic distributing machine subsequently, concrete in hopper enters in steel mould for electric pole by cloth steel pipe market by pumping main frame, simultaneously, pressure-detecting device and gage probe are started working, pressure in instant detection steel mould for electric pole and the weight of steel mould for electric pole also send data processing and control system to, after steel mould for electric pole pressure and weight reach setting requirement, walking encoder is started working, start metrology walking power, and moved right by chain-driving metrology car, in the process that metrology car moves right, cloth steel pipe does not stop placing concrete in steel mould for electric pole, pressure-detecting device and gage probe do not stop the pressure and the weight that immediately detect steel mould for electric pole, after in good time data reach setting requirement, metrology car again moves right or does not stop slowly to move right, stringing steel pipe is progressively inserted in steel mould for electric pole, final metrology car arrives the metering of the rightmost side, detection control point after pressure, now, cloth steel pipe to stretch into completely in steel mould for electric pole and completes the concrete casting of whole burr shape electric pole.After the concrete setting in steel mould for electric pole to certain procedures, reverse starting metrology walking power, metrology car is pulled to be moved to the left starting point (in the aforesaid whole course of work by chain, pumping system and cloth steel pipe are fixed), now, cloth steel pipe is extracted out from having watered concrete steel mould for electric pole, leaves the circular pole of hollow, completes whole material loading procedure.After the complete coagulation forming of the circular pole in steel mould for electric pole, open the first half of steel mould for electric pole, take out shaping circular pole, namely produce qualified weight and without the annular concrete electric pole of joint close burr.Take out the steel mould for electric pole first half that to close again after after shaping electric pole, enter next working cycles.
Technical characterstic of the present invention:
1, by the pumping pressure in mould when metering, pressure detecting control pumping, the packing at circular pole top is made can once to complete without the need to supplementing after depanning according to setting pressure changing value automatic operation travelling platform forward-reverse;
2, wireless transmission data are realized to control system operating platform by continuous data transmission process center;
3, the data of control system operating platform Intelligent treatment metrology car travel distance and metering, calculate and accurately the control metrology speed of travel completes overall cloth work;
4, control system platform records the quantity of every day, monthly produced annular concrete electric pole automatically, and specifications and models improve a class accurate data for output annual production;
5, accurately control, add up various quantity, the data of producing raw materials;
6, increase substantially product quality, quantity, alleviated the labour intensity of workman, improve operation site clean environment.
Claims (3)
1. annular concrete electric pole automatic distributing machine, be characterised in that, it is primarily of the pumping cloth system connected successively, metering system, running gear, and therewith three systems connect data processing and control system form, described pumping cloth system comprises pumping main frame, cloth steel pipe and steel mould for electric pole, its steel mould for electric pole is that upper and lower two halves are formed and the round hollow form structure of an end closure, one end of cloth steel pipe is connected with pumping main frame, the other end stretches into the internal cavities of steel mould for electric pole from the openend of steel mould for electric pole, described metering system comprises the pressure-detecting device detecting cloth steel overpressure, metrology car, and be arranged on metrology car in order to detect the gage probe formation of metrology car present position weight, steel mould for electric pole is arranged on metrology car along cloth steel pipe direction, described running gear comprises metrology walking power, walking track, and to walk the walking encoder that power is connected with metrology, its metrology walking power by chain be placed in the metrology car of walking on track and be connected, described data processing and control system comprise be interconnected and data interchange cloth steel pipe in pressure management system, metrology car weight amount treatment system, walking data handling system, control system.
2. annular concrete electric pole automatic distributing machine according to claim 1, is characterized in that, the quantity of described metrology car is two, and the two ends of steel mould for electric pole overlap respectively and are arranged on two metrology cars.
3. annular concrete electric pole automatic distributing machine according to claim 1, is characterized in that, described cloth steel pipe is arranged on the center line of steel mould for electric pole internal cavities.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510625249.6A CN105108899A (en) | 2015-09-28 | 2015-09-28 | Annular concrete electric pole automatic distribution machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510625249.6A CN105108899A (en) | 2015-09-28 | 2015-09-28 | Annular concrete electric pole automatic distribution machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN105108899A true CN105108899A (en) | 2015-12-02 |
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ID=54657116
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510625249.6A Pending CN105108899A (en) | 2015-09-28 | 2015-09-28 | Annular concrete electric pole automatic distribution machine |
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Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE2116202A1 (en) * | 1970-10-06 | 1972-04-13 | Kemp, Leslie, Athen | Method and device for filling a horizontally extending mold for the production of poles from spun concrete |
| CN101863080A (en) * | 2010-06-12 | 2010-10-20 | 江苏建华管桩有限公司 | Equipment and method for producing concrete tubular pile |
| CN102029646A (en) * | 2010-10-15 | 2011-04-27 | 广东建华管桩有限公司 | Equipment for producing concrete pipe pile and method for producing concrete pipe pile by using equipment |
| CN102350734A (en) * | 2011-10-18 | 2012-02-15 | 江苏中技桩业有限公司 | Full-automatic quantitative square-pile distributing system |
| CN102689356A (en) * | 2012-06-21 | 2012-09-26 | 安徽凯越电力杆塔有限公司 | Material distributing equipment of concrete pole |
| CN205009381U (en) * | 2015-09-28 | 2016-02-03 | 湖南善建科技有限公司 | Automatic cloth machine of annular concurrent |
-
2015
- 2015-09-28 CN CN201510625249.6A patent/CN105108899A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE2116202A1 (en) * | 1970-10-06 | 1972-04-13 | Kemp, Leslie, Athen | Method and device for filling a horizontally extending mold for the production of poles from spun concrete |
| CN101863080A (en) * | 2010-06-12 | 2010-10-20 | 江苏建华管桩有限公司 | Equipment and method for producing concrete tubular pile |
| CN102029646A (en) * | 2010-10-15 | 2011-04-27 | 广东建华管桩有限公司 | Equipment for producing concrete pipe pile and method for producing concrete pipe pile by using equipment |
| CN102350734A (en) * | 2011-10-18 | 2012-02-15 | 江苏中技桩业有限公司 | Full-automatic quantitative square-pile distributing system |
| CN102350734B (en) * | 2011-10-18 | 2012-09-26 | 江苏中技桩业有限公司 | Full-automatic quantitative square-pile distributing system |
| CN102689356A (en) * | 2012-06-21 | 2012-09-26 | 安徽凯越电力杆塔有限公司 | Material distributing equipment of concrete pole |
| CN205009381U (en) * | 2015-09-28 | 2016-02-03 | 湖南善建科技有限公司 | Automatic cloth machine of annular concurrent |
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Application publication date: 20151202 |
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| WD01 | Invention patent application deemed withdrawn after publication |