A kind of bearing shell milling rubbish scouring machine system automatically
Technical field
The present invention relates to milling machine field, be specifically related to a kind of bearing shell milling rubbish scouring machine system automatically.
Background technology
There is several bearing shell milling rubbish scouring machine in the market, have plenty of with Lathe Modification, by cutter holder on chuck, bearing shell is put into the carcass of knife rest, working (machining) efficiency is low, some milling rubbish scouring machines adopt white steel knife, at every turn more tool changing time tool setting be by artificial repeatedly examination processing with measure, waste time and energy.The manual loading and unloading of most of milling rubbish scouring machine behaviour work simultaneously, inefficiency, dangerous high, and a lot of milling rubbish scouring machine precision is lower, inching cannot be carried out, affect bearing quality, carcass mould is irremovable simultaneously, needs to determine carcass die location by adjustment slide carriage after changing carcass mould.
Summary of the invention
In order to solve the problems of the technologies described above, the invention provides following technical scheme:
A kind of bearing shell milling rubbish scouring machine system automatically, comprises processing part (1),
Described processing part (1) comprises servomotor (101), leading screw (102), slide rail (103), slide block (104), fixed block (105), carcass mould (106) and support (107), servomotor (101) is by leading screw (102) connection sliding block (104), slide rail (103) is vertically arranged on support (107), slide block (104) can slide along slide rail (103), slide block (104) is fixedly connected with fixed block (105), (105) have tongue to fixed block, (106) have the groove matched with tongue with carcass mould, after the tongue of fixed block (105) and the groove fit of carcass mould (106), by bolt, carcass mould (106) is fixed on fixed block (105), servomotor (101) is by leading screw (102) band movable slider (104), fixed block (105) and carcass mould (106) move up and down along slide rail (103).
Beneficial effect of the present invention: carcass mould of the present invention is coordinated by groove and fixed block, being arranged on fixed block by bolt again, mounting and dismounting convenient and swift, the position of bearing shell in inching carcass mould and mould can also be come by controlling servomotor, guarantee the precision of size
On the basis of technique scheme, the present invention can also do following improvement:
Further, the present invention also comprises material loading conveyer belt (2), pan feeding conveyer belt (3), stops cylinder (4), pan feeding cylinder (5), releases cylinder (6), blanking mechanical hand (7), blanking cylinder (8), storage tray (9) sensor, PLC control module and alarm module;
Described material loading conveyer belt (2) is for transporting pan feeding conveyer belt (3) place by bearing shell;
Described pan feeding conveyer belt (3) is positioned at processing part (1) upper surface, for bearing shell being delivered to pan feeding cylinder (5) place;
Described stop cylinder (4) is positioned at pan feeding conveyer belt (3) side, and each a slice bearing shell that only allows passes through to pan feeding cylinder (5) place;
Pan feeding cylinder (5) is for being pushed in carcass mould (106) by bearing shell;
Described blanking mechanical hand (7) is for taking out bearing shell from carcass mould (106);
Described release cylinder (6) is for delivering to blanking cylinder (8) place by bearing shell, bearing shell is pushed into storage tray (9) by blanking cylinder (8).
(8) are all provided with sensor for described material loading conveyer belt (2), pan feeding conveyer belt (3), stop cylinder (4), pan feeding cylinder (5), release cylinder (6), blanking mechanical hand (7), blanking cylinder, and sensor all connects PLC control module;
Described PLC control module connects alarm module.
Further, described carcass mould (106) has dnockout hole, inside has demoulding bar, have spring above demoulding bar, spring promotes demoulding bar, and the bearing shell after processing is ejected carcass mould (106) by demoulding bar.
Further, described processing part (1) also comprises fixation clip (108), guide pillar guide pin bushing (109) and movable pressing board (110), described fixation clip (108) is fixedly connected with guide pillar guide pin bushing (109), movable pressing board (110) is bolted on fixation clip (108), described movable pressing board (110) is positioned at carcass mould (106) below, compresses bearing shell adding to coordinate with carcass mould (106) man-hour.
Further, described processing part (1) also comprises unit head (111) and slide carriage (112), described unit head (111) is fixed on slide carriage (112), slide carriage (112) is positioned at fixation clip (108) below, the knife bar of unit head (111) can assemble wire rod quality or white steel bar cutter.
Further, described processing part (1) is also included in the cutter setting frame carrying out tool setting when changing white steel bar cutter.
Further, described cutter setting frame comprises base (201), left locating support (202), right locating support (203), dial gauge (204), slide carriage (205) and support (206), described left locating support (202), right locating support (203) are all fixed on base (201), slide carriage (205) can in the upper slip of base (201), and dial gauge (204) is fixed on slide carriage (205) by support (206); Described left locating support (202) there are left trip bolt (207) and a left side top (208), right locating support (203) there are right trip bolt (209) and the right side top (210), left top (208) top with the right side (210) tip is relative, leaves the space of installing knife bar between two tips.
Further, described slide carriage (205) comprises transverse slide carriage and longitudinal slide carriage.
Adopt the beneficial effect of above-mentioned further scheme to be: movable pressing board of the present invention is detachable or change, and adapts to the needs of the different bearing shell of processing, can change cutter efficiently simultaneously, use cutter setting frame can reach fast simultaneously, the object of accurate tool setting.The present invention simultaneously can realize the function of reporting to the police to full-automatic loading and unloading and clamping stagnation.
Accompanying drawing explanation
Fig. 1 is system architecture schematic diagram of the present invention;
Fig. 2 is processing part of the present invention schematic diagram;
Fig. 3 is processing part of the present invention side view;
Fig. 4 is 006 partial schematic diagram of Fig. 3;
Fig. 5 is cutter setting frame structural representation.
In accompanying drawing, the list of parts representated by each label is as follows:
1, processing part; 2, material loading conveyer belt; 3, pan feeding conveyer belt; 4, cylinder is stopped; 5, pan feeding cylinder; 6, cylinder is released; 7, blanking mechanical hand; 8, blanking cylinder; 9, storage tray; 101, servomotor; 102, leading screw; 103, slide rail; 104, slide block; 105, fixed block; 106, carcass mould; 107, support; 108, fixation clip; 109, guide pillar guide pin bushing; 110, movable pressing board; 111, unit head; 112, slide carriage; 201, base; 202, left locating support; 203, right locating support; 204, dial gauge; 205, slide carriage; 206, support; 207, left trip bolt; 208, left top; 209, right trip bolt; 210, right top.
Detailed description of the invention
Be described principle of the present invention and feature below in conjunction with accompanying drawing, example, only for explaining the present invention, is not intended to limit scope of the present invention.
As shown in Figure 2 and Figure 3, a kind of bearing shell milling rubbish scouring machine system automatically, comprises processing part (1);
Described processing part comprises servomotor 101, leading screw 102, guide rail 103, slide block 104, fixed block 105, carcass mould 106 and support 107, servomotor 101 is by leading screw 102 connection sliding block 104, slide rail 103 is vertically arranged on support 107, slide block 104 can slide along slide rail 103, slide block 104 is fixedly connected with fixed block 105, fixed block 105 there is tongue, carcass mould 106 there is the groove matched with tongue, after the tongue of fixed block 105 and the groove fit of carcass mould 106, by bolt, carcass mould 106 is fixed on fixed block 105, servomotor 101 is with movable slider 104 by leading screw 102, fixed block 105 and carcass mould 106 move up and down along slide rail 107,
As shown in Figure 1, the present invention also comprises material loading conveyer belt 2, pan feeding conveyer belt 3, stops cylinder 4, pan feeding cylinder 5, releases cylinder 6, blanking mechanical hand 7, blanking cylinder 8, storage tray 9, sensor, PLC control module and alarm module;
Described material loading conveyer belt 2 is for transporting pan feeding conveyer belt 3 place by bearing shell;
Described pan feeding conveyer belt 3 is positioned at processing part 1 upper surface, for bearing shell being delivered to pan feeding cylinder 5 place;
Described stop cylinder 4 is positioned at pan feeding conveyer belt 3 side, and each a slice bearing shell that only allows passes through to pan feeding cylinder 5 place;
Pan feeding cylinder 5 is for being pushed in carcass mould 106 by bearing shell;
Described blanking mechanical hand 7 is for taking out bearing shell from carcass mould 106;
Described release cylinder 6 is for delivering to blanking cylinder 8 place by bearing shell, bearing shell is pushed into storage tray 9 by blanking cylinder (8).
Described material loading conveyer belt 2, pan feeding conveyer belt 3, stop cylinder 4, pan feeding cylinder 5, release cylinder 6, blanking mechanical hand 7 and blanking cylinder 8 are all provided with sensor, and sensor all connects PLC control module;
Described carcass mould (106) has dnockout hole, inside has demoulding bar, have spring above demoulding bar, spring promotes demoulding bar, and the bearing shell after processing is ejected carcass mould (106) by demoulding bar.
As shown in Figure 4, described processing part also comprises fixation clip 108, guide pillar guide pin bushing 109 and movable pressing board 110, and described fixation clip 108 is fixedly connected with guide pillar guide pin bushing 109, and movable pressing board 110 is bolted on fixation clip 108.
During processing different parts, movable pressing board 110 can be disassembled from fixation clip 108, change.
Described processing part also comprises unit head 111 and slide carriage 112, and described unit head 111 is fixed on slide carriage 112, and slide carriage 112 is positioned at below fixation clip 108, the knife bar of unit head 111 can assemble wire rod quality or white steel bar cutter.
Described processing part is also included in the cutter setting frame carrying out tool setting when changing white steel bar cutter.
As shown in Figure 5, described cutter setting frame comprises base 201, left locating support 202, right locating support 203, dial gauge 204, slide carriage 205 and support 206, described left locating support 202, right locating support 203 are all fixed on base 201, slide carriage 205 can slide on base 201, and dial gauge 204 is fixed on slide carriage 205 by support 206; Described left locating support 202 has left trip bolt 207 and a left side top 208, right locating support 203 has right trip bolt 209 and the right side top 210, a left side top 208 is relative with top 210 tips in the right side, leaves the space of installing knife bar between two tips.
Described slide carriage 205 comprises transverse slide carriage and longitudinal slide carriage.
Use the concrete steps of cutter setting frame tool setting as follows:
Step 1, knife bar to be put in the middle of left top 208, right top 210, rotate left trip bolt 207 and right trip bolt 209 holds out against knife bar;
Step 2, regulated the length of cutter by dial gauge 204 reading.
Step 3, to different white steel bar cutters time, slide carriage 205 can be moved left and right after base 201 is gone forward, regulate the position of dial gauge 204.
The operation that PLC control module controls milling rubbish scouring machine system has following embodiment, and step is as follows:
1, workman puts into bearing shell on material loading conveyer belt 2, material loading conveyer belt 2 initiating terminal is provided with sensor, after sensor sensing to bearing shell, sends induced signal to PLC control module, PLC control module sends after receiving signal and starts conveyer belt instruction, and material loading conveyer belt starts;
2, material loading conveyer belt 2 middle-end part is also provided with sensor, after sensor sensing to bearing shell, sends induced signal to PLC control module, PLC control module judges bearing shell excess after receiving signal, send alarm command to alarm module, alarm module is reported to the police, and system stops Shang watt;
3, pan feeding conveyer belt 3 initiating terminal is also provided with sensor, after sensor sensing to bearing shell, induced signal is sent to PLC control module, a time constant has been preset in PLC control module, if the time interval arriving the induced signal of material loading conveyer belt 2 and the induced signal of arrival pan feeding conveyer belt 3 initiating terminal has exceeded time constant, PLC control module judges bearing shell clamping stagnation, and send alarm command to alarm module, alarm module is reported to the police;
4, all movement devices, comprise on material loading conveyer belt 2, pan feeding conveyer belt 3, stop cylinder 4, pan feeding cylinder 5, release cylinder 6, blanking mechanical hand 7, blanking cylinder 8 and all have sensor, whether complete for responding to action, drop as manipulator transports way intermediate bushing, do not push when pushing bearing shell, according to induced signal, PLC control module judges whether action completes, if action does not complete, send alarm command to alarm module, alarm module is reported to the police.
The foregoing is only preferred embodiment of the present invention, not in order to limit the present invention, within the spirit and principles in the present invention all, any amendment done, equivalent replacement, improvement etc., all should be included within protection scope of the present invention.