CN105103324A - Method for forming organic thin film - Google Patents

Method for forming organic thin film Download PDF

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Publication number
CN105103324A
CN105103324A CN201480020235.5A CN201480020235A CN105103324A CN 105103324 A CN105103324 A CN 105103324A CN 201480020235 A CN201480020235 A CN 201480020235A CN 105103324 A CN105103324 A CN 105103324A
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organic
semiconducting materials
organic semiconducting
resin base
base material
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酒井正俊
工藤一浩
贞光雄一
滨田雅裕
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Nippon Kayaku Co Ltd
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Nippon Kayaku Co Ltd
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    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K71/00Manufacture or treatment specially adapted for the organic devices covered by this subclass
    • H10K71/50Forming devices by joining two substrates together, e.g. lamination techniques
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K85/00Organic materials used in the body or electrodes of devices covered by this subclass
    • H10K85/60Organic compounds having low molecular weight
    • H10K85/649Aromatic compounds comprising a hetero atom
    • H10K85/657Polycyclic condensed heteroaromatic hydrocarbons
    • H10K85/6576Polycyclic condensed heteroaromatic hydrocarbons comprising only sulfur in the heteroaromatic polycondensed ring system, e.g. benzothiophene
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K10/00Organic devices specially adapted for rectifying, amplifying, oscillating or switching; Organic capacitors or resistors having potential barriers
    • H10K10/40Organic transistors
    • H10K10/46Field-effect transistors, e.g. organic thin-film transistors [OTFT]
    • H10K10/462Insulated gate field-effect transistors [IGFETs]
    • H10K10/464Lateral top-gate IGFETs comprising only a single gate

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Organic Chemistry (AREA)
  • Manufacturing & Machinery (AREA)
  • Physics & Mathematics (AREA)
  • Spectroscopy & Molecular Physics (AREA)
  • Materials Engineering (AREA)
  • Thin Film Transistor (AREA)

Abstract

The purpose of the present invention is to provide a method for forming an organic semiconductor thin film, which is crystal grown in a certain direction, by a simple process. A method for forming an organic thin film of an organic semiconductor material between two resin bases, which comprises a step wherein one resin base on which the organic semiconductor material is arranged and the other resin base are bonded with each other by being pressed using a thermal lamination method.

Description

The formation method of organic film
Technical field
The organic semiconductor device that the present invention relates to the formation method of organic semiconductor thin-film and the manufacture method of organic semiconductor device and obtained by these methods.
Background technology
By forming the film of organic semiconducting materials and the method obtaining organic semiconductor device can be implemented by low temperature process between electrode, and can make there is flexibility, not fragile and lightweight device, therefore be actively studied in recent years.
But the organic compound majority being used as organic semiconducting materials is insoluble in organic solvent in the past, therefore can not use the method that coating, printing etc. are cheap, the vacuum vapour deposition etc. that general use cost is higher makes film-shaped be formed on semiconductor substrate.Recently, in the production process of scene effect transistor, actively carry out by using the method expecting the printing process such as ink-jet, soft version, coating manufacturing the large field-effect transistor of area with low cost, high productive capacity, form organic film and obtain the research of organic semiconductor device, the device with higher carrier mobility can be obtained.
But present situation it is possible to manufacture that carrier mobility is high by using the coating/typography of organic semiconducting materials and the method for the field-effect transistor of excellent durability is not yet practical.The formation of organic film is generally by taking vacuum vapour deposition as the vacuum technology of representative or using the coating process such as spin-coating method, scraper for coating method of solvent to be formed, but the former is except the equipment needed for carrying out vacuum technology, also has the shortcoming that spillage of material is many.The latter is also the same with vacuum technology because coating whole substrate, and spillage of material is many.Although the material of requirement can be coated target location by the print processes such as ink-jet method, but be coated with other/print process is identical, in order to control the direction of crystal orientation, the method making crystal from solution needs the process etc. of critically control temperature, atmosphere, coated face.Therefore, in the manufacture method of these devices, the film forming of organic semiconductor layer has consuming time, that production capacity is not high shortcoming.In addition, present situation is, about device performances such as mobilities towards practical insufficient.
As one of reason that can not be practical, can enumerate the state of organic semiconducting materials according to organic films such as the crystal boundary between polycrystalline, crystal orientation controls, the characteristic of transistor significantly changes.As using the device making method that there is not the monocrystalline of crystal boundary, monocrystalline manufacture method based on vapor phase method has been shown in non-patent literature 1, in patent documentation 1, tilted substrates be shown and controlled the method that crystal grows from solutions of organic semiconductors to certain orientation, the manufacture method of the monocrystalline organic semiconductor thin-film based on two ink-jet method has been shown in patent documentation 2.But vapor phase method is when being applied to actual manufacture with difficulty, and the method medium dip substrate of tilted substrates itself is very difficult.In addition, in two ink-jet method, the difficulty that solvent is selected or need dry control, has any problem having environment in the use of the solvent of negative effect or the high organic semi-conductor manufacture method of production capacity.And, as the crystal orientation method beyond monocrystalline, disclosing in patent documentation 3 grade coats in alignment films by the organic semiconducting materials of liquid crystal liquid crystal property, utilize liquid crystal to move and carry out the method etc. of orientation, but due to the phase transformation in cooling procedure, likely crack between crystal, need the temperature of precise hard_drawn tuhes cooling procedure.Describe in non-patent literature 2 and be exposed in solvent vapour after forming polycrystal film, promote the method for crystal orientation thus, but need during reorientation to be exposed to for a long time in solvent, be not suitable for being applied to roller to the high organic semi-conductor manufacture method of the production capacity that roller (Roll-to-Roll) is such.
Prior art document
Patent documentation
Patent documentation 1:WO2011/040155 publication
Patent documentation 2: Japanese Unexamined Patent Publication 2012-049291 publication
Patent documentation 3: Japan Patent No. 4867168 publications
Non-patent literature
Non-patent literature 1:ScienceandTechnologyofAdvancedMaterials, 2009,10,024314.
Non-patent literature 2:APPLIEDPHYSICSLETTERS, 94,93307,2009.
Summary of the invention
Invent problem to be solved
1st object of the present invention is to provide the method being formed the organic semiconductor thin-film that crystal grows in a certain direction by easy technique.In addition, the 2nd object of the present invention is to provide manufacture the organic semiconductor device with the film that crystal grows in a certain direction method with can utilizing such formation method high productive capacity.In addition, the 3rd object of the present invention is to provide and has the organic semiconductor thin-film and the flexible organic semiconductor device of the characteristic good such as carrier mobility, flexing resistance that crystal grows in a certain direction.
For the means of dealing with problems
The present inventor etc. conduct in-depth research to solve the problem, found that and make by lamination methods the semi-conducting material crystal growth that is configured between two kinds of resin substrates, organic semiconductor thin-film and the organic semiconductor device with excellent characteristic of semiconductor and flexing resistance can be obtained thus, thus complete the present invention.
That is, the present invention is as described below.
[1] a kind of formation method of organic film, it for forming the method for the organic film of organic semiconducting materials between two resin base materials, wherein, described method comprises by using lamination methods to suppress the resin base material and another resin base material that are configured with described organic semiconducting materials and fitted.
The formation method of the organic film [2] as described in [1], wherein, when heat lamination, is set as the temperature of more than the liquid crystal transition temperature of organic semiconducting materials, glass transition temperature or fusing point by hot-rolling portion.
The formation method of the organic film [3] as described in [1], wherein, when heat lamination, hot-rolling portion is set as the temperature of more than the liquid crystal transition temperature of organic semiconducting materials, glass transition temperature or fusing point, after making organic semiconducting materials phase transformation, crystal is grown to the direct of travel of heat lamination.
[4] manufacture method, it is at least comprise grid, insulating barrier, source electrode between two resin base materials (i) and (ii), drain and comprise the manufacture method of flexible organic semiconductor device of organic semiconductor layer of organic semiconducting materials of more than a kind; Described manufacture method comprises by using lamination methods suppress the resin base material (i) of configuration organic semiconducting materials and another resin base material (ii) and fitted, and forms the organic semiconductor layer that crystal grows in a certain direction thus.
[5] manufacture method as described in [4], wherein, resin base material (i) comprises grid, with the insulating barrier covering the form formation of described grid and the organic semiconducting materials be configured on described insulating barrier; Resin base material (ii) comprises insulating barrier and the source electrode that is formed on described insulating barrier and drain electrode; By using lamination methods suppress resin base material (i) and resin base material (ii) and fitted, form organic semiconductor layer thus.
The manufacture method of the organic semiconductor device [6] as described in [4], wherein, organic semiconducting materials is configured on insulating barrier with solid or molten condition.
The manufacture method of the organic semiconductor device [7] as described in [4], wherein, organic semiconducting materials is coated with by solution process containing organic semiconducting materials, drying and being configured on insulating barrier.
[8] manufacture method as described in [4], wherein, when heat lamination, is set as the temperature of more than the liquid crystal transition temperature of organic semiconducting materials, glass transition temperature or fusing point by the temperature in hot-rolling portion.
[9] manufacture method as described in [4], wherein, the liquid crystal transition temperature of organic semiconducting materials, glass transition temperature or fusing point are lower than the glass transition temperature of resin base material (i) and (ii).
[10] manufacture method according to any one of [4] to [9], wherein, organic semiconducting materials is the compound represented with following formula (1).
In above-mentioned formula (1), X 1and X 2represent sulphur atom or selenium atom independently of one another, R 1and R 2represent hydrogen atom, aliphatic alkyl, aryl, heterocyclic radical, alkoxyl or alkoxyalkyl independently of one another, R 1and R 2can be the same or different, m and n represents 0 or 1 independently of one another.
[11] a flexible organic semiconductor device, its manufacture method according to any one of [4] to [10] is formed.
Invention effect
According to the present invention, provide the method being formed the organic film that crystal grows in a certain direction by easy technique.In addition, the method utilizing this formation method can manufacture to high productive capacity the organic semiconductor device with the organic film that crystal grows in a certain direction is provided.In addition, according to these methods, the flexible organic semiconductor device of the characteristic good such as carrier mobility, flexing resistance can be provided.
Accompanying drawing explanation
Fig. 1 is the schematic diagram of the structural form example of the OTFT of the example illustrated as organic semiconductor device of the present invention.
Fig. 2 is the schematic diagram of an example of the position that the example configuration organic semiconducting materials manufactured in organic semiconductor device of the present invention is shown.
Fig. 3 is the schematic diagram of the operation of a form example for the manufacture of organic semiconductor device of the present invention.
Fig. 4 (a) and (b) are the petrographic microscope photo of the organic film manufactured by the formation method of organic film of the present invention.
Fig. 5 is the schematic diagram that the organic semiconductor device made in the present invention carries out the V-type Method of Partitioning of bend test.
Fig. 6 illustrates that organic semiconductor device of the present invention carries out the schematic diagram of the order of bend test.
Fig. 7 is the figure of the transistor characteristic after the bend test that organic semiconductor device of the present invention is shown.
Embodiment
The present invention is described in detail.
The invention is characterized in, to be made the manufacture method being configured at the flexible semiconductor device that the organic semiconducting materials crystal growth between two kinds of resin substrates is feature and the semiconductor device obtained by the method by lamination methods.
The first object of the present invention is the organic film that the crystal growth direction of formation organic semiconducting materials is certain.
The formation method characteristic of organic film of the present invention is, by lamination methods, the resin base material and these two resin base materials of another resin base material that are configured with organic semiconducting materials are suppressed, thus the organic film that formation crystal grows in a certain direction.
In the formation method of the organic film by lamination methods of the present invention, the method using the common lamination device being crimped 2 resin base materials by hot-rolling can be enumerated, organic film of the present invention by being clamped by another resin base material of the organic semiconducting materials be configured on a resin base material, and crimps two base materials with the hot-rolling of laminater thus fits and formed.
Organic semiconducting materials is except can by except the material of the solids such as direct configuration block sprills, attritive powder, molten condition, also can be configured by the solution process (such as, being made up of solution coat, printing process and drying process etc.) of drippage rubbing method etc.When using solution process, in the stage from solution crystallization, crystal orientation can be random, also can only evaporate the organic solvent be contained in solution.Therefore, without the need to carrying out the process of the reorientation regulating crystal orientation by long heat treatment or carried out crystal by reprocessing.And the method be configured under powder, molten condition has can not the high organic solvent of environment for use load and configure the advantage of organic semiconducting materials etc.The organic semiconducting materials be configured at like this between two resin base materials forms organic semiconductor thin-film by heat lamination.
As the parameter regulated during heat lamination, be mainly enumerated as the temperature of hot-rolling, sweep speed, roll-in etc.In order to make the crystal growth direction of organic semiconducting materials certain, be preferably temperature heat roller temperature being adjusted to phase transition temperature and liquid crystal transition temperature, glass transition temperature or the fusing point exceeding organic semiconducting materials.Under described temperature conditions, phase change is produced during organic semiconducting materials contact hot-rolling, through molten condition to when crystalline state changes again, crystal can along the direct of travel of lamination, namely, generate with the carriage direction equidirectional of film, compared with the organic film obtained with common solution process, crystal intergranular not easily cracks.
The mensuration of the liquid crystal transition temperature of organic semiconducting materials, glass transition temperature, fusing point uses differential scanning calorimeter (DSC), polarized light microscope observing (POM) melting point apparatus etc. thus can grasp transformation behavior automatically.And, for high-order structures, use X-ray diffraction (XRD) that molecular structure, liquid crystal liquid crystal property and crystalline relation can be grasped.
The setting of heat roller temperature can regulate according to the kind (phase transition temperature that namely material is intrinsic) of the organic semiconducting materials used.Phase transition temperature is preferably adjusted to the scope of 0 ~+80 DEG C.And the upper limit of temperature is preferably set to the temperature of glass transformation temperature lower than the resin base material used, the optimization according to the combination of the phase transition temperature of organic semiconducting materials and the glass transition temperature of resin base material and sweep speed.The time of contact in sweep speed pair and hot-rolling portion and rate of crystalline growth, thickness have an impact, and also depend on the specification of laminater, are generally 0.1m/ minute ~ 5m/ minute.Need to consider to regulate heat roller temperature according to sweep speed time of contact.More preferably can regulate hot-rolling portion line pressure, roller environment temperature.Line pressure regulates at need, carries out lamination between the substrate that resin base material is clipped the corrosion resistant plate of assisting as lamination etc. by the mode that also can put on two kinds of resin base materials using certain pressure.And, in order to obtain suitable crystal orientation state, the lamination operation using hot-rolling also repeatedly can be carried out.
The second object of the present invention is for providing the manufacture method of organic semiconductor device, and the 3rd object has excellent characteristic of semiconductor and flexible organic semiconductor device for providing.
Organic semiconductor device of the present invention is the structure clipping organic semiconductor layer with electrode, is not particularly limited.Preferably there is the organic transistor that the voltage control putting on by gate insulator rete another electrode being called grid when source electrode and drain electrode two electrode contact organic semiconductor layers flows in the structure of described two interelectrode electric currents.
In the form example of the organic transistor of the present invention shown in Fig. 1, each element is described.
Base material 1 and 8 is resin molding, can enumerate such as: PETG, PEN, polyether sulfone, polyamide, polyimides, Merlon, cellulose triacetate, Polyetherimide etc., in heat lamination, select according to treatment temperature.The glass transition temperature of described base material is preferably more than 100 DEG C, more preferably more than 150 DEG C.Consider the flexing resistance of organic semiconductor device, the material being preferably 2 kinds of base materials is identical, by using described resinousness base material, semiconductor device can being made to have flexibility, improve as there is the height flexibility of flexing resistance and the practicality of lightweight organic semiconductor device.The thickness of base material is generally 1 μm ~ 10mm, is preferably 5 μm ~ 3mm.
The material with conductivity is used in source electrode 5, drain electrode 6, grid 2.Can use such as: metals such as platinum, gold, silver, aluminium, chromium, tungsten, tantalum, nickel, cobalt, copper, iron, lead, tin, titanium, indium, palladium, molybdenum, magnesium, calcium, barium, lithium, potassium, sodium and comprise the alloy of described metal; InO 2, ZnO 2, SnO 2, the electroconductive oxide such as ITO; The conductive polymer compounds such as polyaniline, polypyrrole, polythiophene (PEDOT/PSS etc.), polyacetylene, poly (phenylenevinylene), polydiacetylene; The material with carbon element such as carbon nano-tube, graphite; Deng.In order to reduce the contact resistance of electrode, can adulterate molybdenum oxide or metal is carried out to the process of mercaptan etc.In addition, the conductive composite material of the metallic that is dispersed with carbon black or gold, platinum, silver, copper etc. etc. can be also used in above-mentioned material.Each electrode 2,5,6 is connected with wiring, and connecting up is made by the material substantially identical with electrode.The thickness of source electrode 5, drain electrode 6, grid 2 is different because of material, is generally 1nm ~ 10 μm, is preferably 10nm ~ 5 μm, is more preferably 30nm ~ 1 μm.
Insulating barrier 3 and 7, for having the material of insulating properties, can use such as: the polymer such as Parylene, polyacrylate, polymethyl methacrylate, polystyrene, polyvinylphenol, polyamide, polyimides, Merlon, polyester, polyvinyl alcohol, polyvinyl acetate, polyurethane, polysulfones, fluorine resin, epoxy resin, phenol resin and the copolymer combining described polymer and obtain; The oxides such as silicon dioxide, aluminium oxide, titanium oxide, tantalum oxide; SrTiO 3, BaTiO 3etc. strong dielectricity oxide; Silicon nitride, aluminum nitride and other nitride; Be dispersed with sulfide; The polymer etc. of the dielectric particles such as fluoride.Consider the flexing resistance of organic semiconductor device, insulating barrier 3 and 7 preferably uses identical material, and the thickness of described insulating barrier is different because of material, is generally 10nm ~ 10 μm, is preferably 50nm ~ 5 μm, is more preferably 100nm ~ 1 μm.
The macromolecular compound that the organic semiconducting materials that semiconductor layer 4 comprises can use the low molecular compound of performance characteristic of semiconductor as follows, number-average molecular weight is more than 1000, repetitive are any one in the oligomer of 2 ~ 20, in organic semiconducting materials, preferably there is the compound of the phase transition temperatures such as the liquid crystal transition temperature below hot lamination temperature, glass transition temperature, fusing point; More preferably during heat lamination the liquid crystal transition temperature of organic semiconducting materials, glass transition temperature or fusing point lower than the material of the glass transition temperature of described base material.
As the semi-conducting material of semiconductor layer 4, can the independent or mixing several compounds use by the compound of performance characteristic of semiconductor as follows.For improving the characteristic of organic semiconductor device, or in order to give other characteristic, various additive can be mixed as required.The thickness of semiconductor layer 4, in the scope not losing necessary function, gets over Bao Yuehao.In organic semiconductor device, as long as have the above thickness of regulation, the characteristic of semiconductor element does not just rely on thickness, but when thickness thickens, the situation that leakage current increases is many.On the contrary, when thickness is crossed thin, the passage (raceway groove) of electric charge cannot be formed, therefore need suitable thickness.In order to the thickness making semiconductor show the semiconductor layer of necessary function is generally 1nm ~ 5 μm, be preferably 10nm ~ 1 μm, be more preferably 10nm ~ 500nm.
As the compound of performance characteristic of semiconductor used in the present invention; i.e. organic semiconductor compound; such as, the derivative [triphen two that the part that can be enumerated as the carbon of coalescence benzene class and coalescence benzene class as low molecular compound replaces with functional groups such as the atoms such as N, S, O, aryl, acyl group, alkyl, alkoxyl, carbonyls oxazine derivatives, triphen dithiazine derivative, the thienothiophene etc. shown in above-mentioned formula (1)].Be enumerated as diphenyl ethylene derivatives, metal phthalocyanine class, Isosorbide-5-Nitrae in addition, 5,8-naphthalenetetracarbimidec imidec, N, N '-two (4-benzotrifluoride)-Isosorbide-5-Nitrae, 5,8-naphthalenetetracarbacidic acidic diimide, and N, N '-two (1H, 1H-perfluoro capryl), N, N '-two (1H, 1H-perfluoro butyl) and N, N '-dioctyl-1,4,5,8-naphthalenetetracarbacidic acidic diimide derivatives, 2,3, the naphthalenetetracarbimidec imidec class and 2 of 6,7-naphthalenetetracarbimidec imidec etc., 3, the condensed ring tetracarboxylic acid imidodicarbonic diamide classes such as anthracene tetracarboxylic acid imidodicarbonic diamide class such as 6,7-anthracene tetracarboxylic acid imidodicarbonic diamide; The pigment etc. of merocyanine pigment, half flower cyanines pigment etc.
As macromolecular compound, enumerate such as: the multi-metal polypyrrole such as polypyrrole, poly-(N-substituted azole), poly-(3-substituted azole), poly-(3,4-disubstituted pyrroles); Polythiophene, poly-(3-substituted thiophene), the poly-polythiophene class such as (3,4-bis-substituted thiophene), polyphenyl bithiophene; The polyisothianaphthene classes such as polyisothianaphthene; The polythiophene vinyl such as polythiophene ethene; Poly-(phenylenevinylene) etc. poly-(phenylenevinylene); The polyaniline compound such as polyaniline, poly-(N-substituted aniline), poly-(3-substituted aniline), poly-(2,3-substituted aniline); The polyacetylene classes such as polyacetylene; The poly-diacetylene classes such as poly-diacetylene; The poly-Azulene class such as poly-; The poly-pyrene classes such as poly-pyrene; The polycarbazole class such as polycarbazole, poly-(N-substituted carbazole); The poly-selenophen classes such as poly-selenophen; The poly-poly-furans such as furans, paracoumarone; Poly-(to the penylene) class such as poly-(to penylene); The poly-indoles such as poly-indoles; The poly-pyridazine class such as poly-pyridazine; The polysulfide ether such as polyphenylene sulfide, EOT.As oligomer, be enumerated as the oligomer with the repetitive identical with above-mentioned polymer, such as: α-six bithiophene of thiophene 6 aggressiveness, α, ω-dihexyl-α-six bithiophene, α, ω-dihexyl-α-thiophene (キ Application ケ チ オ Off ェ Application), the oligomer of α, ω-two (3-fourth oxygen propyl group)-α-six bithiophene etc.
As the example being suitable for particularly preferred compound of the invention process, the thienothiophene derivative represented with formula (1) can be enumerated.
In above-mentioned formula (1), X 1and X 2represent sulphur atom or selenium atom independently of one another, R 1and R 2represent hydrogen atom, aliphatic alkyl, aryl, heterocyclic radical, alkoxyl or alkoxyalkyl independently of one another, R 1or R 2can be the same or different, m and n represents 0 or 1 independently of one another.
Above-mentioned aliphatic group is the aliphatic group of straight chain, side chain or ring-type, is preferably enumerated as the aliphatic group of straight chain.Carbon number is generally 1 ~ 36, is preferably 2 ~ 24, more preferably 4 ~ 20, most preferably is 4 ~ 10.As the concrete example of the saturated fat alkyl of straight chain or side chain, methyl can be enumerated, ethyl, propyl group, isopropyl, normal-butyl, isobutyl group, the tert-butyl group, n-pentyl, isopentyl, tertiary pentyl, sec-amyl, n-hexyl, isohesyl, n-heptyl, Zhong Gengji, n-octyl, n-nonyl, Zhong Renji, positive decyl, n-undecane base, dodecyl, n-tridecane base, n-tetradecane base, n-pentadecane base, n-hexadecyl, n-heptadecane base, n-octadecane base, NSC 77136 base, n-eicosane base, docosyl, pentacosane base, positive octacosyl, positive melissyl, 5-(n-pentyl) decyl, heneicosyl, tricosyl, tetracosyl, cerul, heptacosane base, nonacosyl, positive melissyl, spiny dogfish alkyl, dotriacontyl, hexatriacontane base etc.As the concrete example of the representative examples of saturated aliphatic alkyl of ring-type, cyclohexyl, cyclopenta, adamantyl, norborneol alkyl etc. can be enumerated.
As aryl, the aromatic hydrocarbyl etc. of phenyl, xenyl, pyrenyl, xylyl, Mesityl oxide base, cumenyl, benzyl, phenethyl, α-methylbenzyl, trityl, styryl, cinnamoyl, xenyl, 1-naphthyl, 2-naphthyl, anthryl, phenanthryl etc. can be enumerated.Heterocyclic radical is the aromatic heterocycle containing sulphur, oxygen, nitrogen-atoms, is preferably 2-thienyl, thienothiophene base.Aryl or heterocyclic radical can have C 4~ C 10the above-mentioned aliphatic alkyl alternatively base of alkyl etc., when having multiple substituting group, respective substituting group can be identical or different.
As alkoxyl, methoxyl group can be enumerated as, ethyoxyl, positive propoxy, n-butoxy, n-pentyloxy, just own oxygen base, positive heptan oxygen base, n-octyloxy, positive ninth of the ten Heavenly Stems oxygen base, n-decyloxy, n-undecane oxygen base, n-dodecane oxygen base, n-tridecane oxygen base, n-tetradecane oxygen base, n-pentadecane oxygen base, hexadecane oxygen base, n-heptadecane oxygen base, n-octadecane oxygen base, NSC 77136 oxygen base, n-eicosane oxygen base, Heneicosane oxygen base, n-docosane oxygen base, n-tricosane oxygen base, n-tetracosane oxygen base, pentacosane oxygen base, n-hexacosane oxygen base, heptacosane oxygen base, positive octacosane oxygen base, positive nonacosane oxygen base, and positive melissane oxygen base.Preferably be enumerated as methoxyl group, ethyoxyl, positive propoxy, n-butoxy, n-pentyloxy, just own oxygen base, positive heptan oxygen base, n-octyloxy, positive ninth of the ten Heavenly Stems oxygen base, n-decyloxy, n-undecane oxygen base, n-dodecane oxygen base, n-tridecane oxygen base, n-tetradecane oxygen base, n-pentadecane oxygen base, hexadecane oxygen base, n-heptadecane oxygen base, n-octadecane oxygen base, NSC 77136 oxygen base and n-eicosane oxygen base etc. carbon number be the alkoxyl of 1 ~ 20.
As alkoxyalkyl, methoxyl methyl can be enumerated, ethoxymethyl, positive third oxygen methyl, positive fourth oxygen methyl, positive penta oxygen methyl, just own oxygen methyl, positive heptan oxygen methyl, just pungent oxygen methyl, positive ninth of the ten Heavenly Stems oxygen methyl, positive last of the ten Heavenly stems oxygen methyl, n-undecane oxygen methyl, n-dodecane oxygen methyl, n-tridecane oxygen methyl, n-tetradecane oxygen methyl, n-pentadecane oxygen methyl, hexadecane oxygen methyl, n-heptadecane oxygen methyl, n-octadecane oxygen methyl, NSC 77136 oxygen methyl, methoxyethyl, ethoxyethyl, positive third oxygen ethyl, positive fourth oxygen ethyl, positive penta oxygen ethyl, just own oxygen ethyl, positive heptan oxygen ethyl, just pungent oxygen ethyl, positive ninth of the ten Heavenly Stems oxygen ethyl, positive last of the ten Heavenly stems oxygen ethyl, n-undecane oxygen ethyl, n-dodecane oxygen ethyl, n-tridecane oxygen ethyl, n-tetradecane oxygen ethyl, n-pentadecane oxygen ethyl, hexadecane oxygen ethyl, n-heptadecane oxygen ethyl, n-octadecane oxygen ethyl, NSC 77136 oxygen ethyl, methoxycarbonyl propyl, ethoxypropyl, positive third oxygen propyl group, positive fourth oxygen propyl group, positive penta oxygen propyl group, just own oxygen propyl group, positive heptan oxygen propyl group, just pungent oxygen propyl group, positive ninth of the ten Heavenly Stems oxygen propyl group, positive last of the ten Heavenly stems oxygen propyl group, methoxy butyl, ethoxy butyl, positive third oxygen-butyl, positive fourth oxygen-butyl, positive penta oxygen-butyl, just own oxygen-butyl, positive heptan oxygen-butyl, just pungent oxygen-butyl, positive ninth of the ten Heavenly Stems oxygen-butyl, positive last of the ten Heavenly stems oxygen-butyl.Preferably be enumerated as methoxyl methyl, ethoxymethyl, positive third oxygen methyl, positive fourth oxygen methyl, positive penta oxygen methyl, just own oxygen methyl, methoxyethyl, ethoxyethyl, positive third oxygen ethyl, positive fourth oxygen ethyl, positive penta oxygen ethyl, just own oxygen ethyl, methoxycarbonyl propyl, ethoxypropyl, positive third oxygen propyl group, positive fourth oxygen propyl group, positive penta oxygen propyl group, just own oxygen propyl group, methoxy butyl, ethoxy butyl, positive third oxygen-butyl, positive fourth oxygen-butyl, positive penta oxygen-butyl, just own oxygen-butyl, positive heptan oxygen-butyl, just pungent oxygen-butyl, positive ninth of the ten Heavenly Stems oxygen-butyl, positive last of the ten Heavenly stems oxygen-butyl.
X in formula (1) 1and X 2and R 1and R 2preferred compositions be combination between above-mentioned preferred compound separately, the preferred combination be combined as between above-mentioned preferred compound separately.At this moment, m and n represents 0 or 1 independently of one another.
As the representative example of the compound represented by above-mentioned formula (1), following compound (2) ~ compound (7) can be enumerated.The phase transition temperature of described compound is in the scope of 90 DEG C ~ 280 DEG C.
Compound shown in above-mentioned formula (1) can by as JournaloftheAmericanChemicalSociety, No.2007, and 51,15732 and AdvanceMaterial, 2011, the known method recorded in 23.1222 is synthesized.The method of purification of the compound shown in formula (1) is not particularly limited, and can adopt the known methods such as recrystallization, column chromatography and vacuum sublimation purification.And, as required, described Combination of Methods can be used.
Next, the form example based on Fig. 1 carries out following explanation to the manufacture method of organic semiconductor device of the present invention.
In the present invention, make by heat lamination the two kinds of base material laminatings being formed with insulating barrier and electrode on two base materials separately, manufacture organic semiconductor device 0 (see Fig. 1) thus.1st substrate (being called grid substrate 9) stacked grid 2 and insulating barrier 3 on base material 1, another substrate
(being called source and drain substrate 10) be stacked insulating barrier 7 and source electrode 5, drain electrode 6 on base material 8.
(making of grid substrate)
[process of base material 1]
Organic semiconductor device of the present invention is made by the electrode arranging necessity on base material 1 as described above or insulating barrier.For the wetability (stacked easness) improving stacked each layer can carry out clean.Can carry out such as: the acid treatment of hydrochloric acid or sulfuric acid, acetic acid etc.; The alkali treatment of NaOH, potassium hydroxide, calcium hydroxide, ammonia etc.; Ozone treatment; Fluorination treatment; The plasma treatment of oxygen or argon etc.; The formation processing of Langmuir-Blodgett film; The surface treatment etc. of the electric treatment of corona discharge etc. etc.
[formation of grid 2]
The above-mentioned material etc. with conductivity is used to form grid on base material 1.As the method forming electrode, enumerate such as: vacuum vapour deposition, sputtering method, rubbing method, thermal transfer, print process, sol-gal process etc.Preferably carry out patterning when film forming or after film forming as required to form desired shape.Method as patterning can use various method, can enumerate such as: the patterning of photoresist and the combined photoetching process etc. of etching method.In addition, also can utilize the soft lithographies such as print process, micro-contact-printing such as ink jet printing, silk screen printing, hectographic printing, letterpress and by the method for described method multiple combination to carry out patterning.
[formation of insulating barrier 3]
The material etc. with above-mentioned insulating properties is used to form insulating barrier 3 (see Fig. 3) on base material 1 and grid 2.As the formation method of insulating barrier 3, can enumerate such as: the rubbing methods such as spin-coating method, spraying process, dip coating, the tape casting, scraper rubbing method, scraper for coating; The print processes such as silk screen printing, hectographic printing, ink jet printing; The dry method such as vacuum vapour deposition, molecular beam epitaxial growth method, ionization cluster beam method, ion plating method, sputtering method, atmospheric pressure plasma method, CVD; Deng.Insulating barrier 3 can carry out surface treatment.Afterwards by regulating the trap position etc. on the molecularly oriented of interface portion or degree of crystallinity, minimizing base material or insulating barrier that contact with the semiconductor layer of film forming, thinking and can change the characteristics such as carrier mobility.Trap position refers to the functional groups such as the hydroxyl be present on untreated base material, and when there is such functional group, electronics is attracted by this functional group, and result carrier mobility declines.Thus reducing trap position sometimes also can to characteristic improvement such as carrier mobilities effectively.
(making of source-drain electrode substrate)
[process of base material 8]
Identical with aforesaid base material 1, base material 8 is processed.
[formation of insulating barrier 7]
Use the material with described insulating properties, identical with the formation of described insulating barrier 3, base material 8 is formed insulating barrier 7.
[formation of source electrode 5 and drain electrode 6]
Use the above-mentioned material etc. with conductivity on insulating barrier 7, form source electrode 5 and drain electrode 6.Source electrode 5 can be identical with the material of drain electrode 6, also can be different.The method forming electrode is identical with the formation method of grid 2.For reducing the contact resistance of the electrode of source electrode 5 and drain electrode 6, can adulterate molybdenum oxide or metal is carried out to the process of mercaptan etc.These thin layers can be laminated in source electrode 5 by the method identical with the material with conductivity and/or drain 6 top or bottom.
[arrangement of semiconductor layer]
Next, organic semiconducting materials 11 is configured on the source-drain electrode substrate made as stated above.Organic semiconducting materials 11 used in the present invention, except can directly configure except the material of solid, molten condition, also can configure organic semiconducting materials with coating/printing process; Be configured by the requirement of the solution-treated of ink jet printing method, silk screen print method, flexographic printing process, micro-contact-printing etc. etc. being configured at the method in the place of needs, this can improve the utilization ratio of organic semiconducting materials, therefore preferably.Below, the allocation method of semiconductor layer is described in detail.
First, when directly configuring the material of solid or molten condition, the organic semiconducting materials of the pressed powder of bulk or attritive powder directly can be configured or intersperses among required position, or be heated to the organic semiconducting materials of phase transition temperature by the various method coating such as stamp or distribution.Organic semiconducting materials 11 can be got in simple terms for bar-shaped, coat desired position with molten condition former state.
Next, the method by solution process configuration organic semiconducting materials 11 is described.So-called solution process refers to, in advance the semi-conducting material such as compound etc. shown in formula of the present invention (1) with solvent soluble is dissolved in organic solvent, the solution of the organic semiconducting materials that coating/drying obtains thus semi-conducting material is configured at the method at desired position.The environmental modulation when manufacture method of coating and coating and printing process are without the need to manufacturing device is vacuum or the condition of high temperature, and can manufacture large-area organic semiconductor device with low cost, therefore industrially favourable.In addition, when using solution process in the present invention, can be random from the stage crystal orientation of solution crystallization, also can only evaporate the organic solvent be contained in solution.Therefore, without the need to carrying out the process of the reorientation regulating crystal orientation by long heat treatment or carried out crystal by reprocessing.
Organic semiconducting materials 11 can be configured on raceway groove, also can be configured near outside raceway groove.Forming semiconductor layer when making crystal grow in a certain direction, being preferably configured near outside raceway groove by lamination methods, usual preferred disposition is in the scope of below the 5mm of either party of source electrode or drain electrode.In this case, do not limit and be configured near which electrode.Furthermore, when configuring in the mode that orientation is consistent with the carriage direction of film, the direction of growth of crystal and the migratory direction of charge carrier consistent with the direct of travel of lamination and the carriage direction of film, therefore more preferably (see Fig. 2).
[formation of semiconductor layer and making of organic semiconductor device]
The source-drain electrode substrate 10 of laminating machine to grid substrate 9 and configuration organic semiconducting materials is used to carry out heat lamination, make organic semiconducting materials along namely identical with the carriage direction of the film direction crystal growth of the direct of travel of lamination thus, form the raceway groove comprising organic film, simultaneously by 2 kinds of base material crimping, thus make organic semiconductor device.Use the condition identical with the formation method of aforesaid organic film in heat lamination, manufacture organic semiconductor device of the present invention.
The operating characteristic of general organic semiconductor device by the static capacity of the carrier mobility of semiconductor layer, conductivity, insulating barrier, element form decisions such as (the Distance geometry width between source drain, the thickness etc. of insulating barrier), but in order to obtain the high carrier mobility of semiconductor layer, organic semiconducting materials needs to keep orientation in certain direction.The formation method of organic film of the present invention can promote along the direct of travel of described lamination and the constant crystal growth of the carriage direction of film when lamination 2 kinds of base materials; By using described method, the non-damageable organic semiconductor device lightweight while that there is high carrier mobility, flexibility is excellent can be manufactured.In addition, the sandwich of the symmetry centered by semiconductor layer is formed by using identical material in the material of 2 kinds of base materials and the material of 2 kinds of insulating barriers, thus be not vulnerable to, because using different materials or material and the impact of distortion produced etc., high flexing resistance can be obtained.And the manufacture method of organic semiconductor device of the present invention, can manufacture in the mode of roller to roller, compared with vacuum evaporation process in the past or other coating print method, production capacity is high, and cost is very low, can be applicable to the manufacture of the organic semiconductor device of large area display purposes.
Organic semiconductor device of the present invention can be used as the switch element etc. of the active matrix of display.As display, enumerate such as: liquid crystal display, polymer dispersion type liquid crystal display device, electrophoretype display, EL display, electrochromism escope, particle rotation escope etc.In addition, also digital element or the analog elements such as memory circuit element, signal drive circuit element, signal processing circuit element can be used as.By combining described element, IC-card or IC tag can be made.And organic semiconductor device of the present invention can make its characteristic change by outside stimuluss such as chemical substances, therefore can also expect to use as FET transducer.
Embodiment
Below, enumerate embodiment and illustrate in greater detail the present invention, but the present invention does not limit by these examples.In embodiment, except as otherwise noted, part represents mass parts, and % represents quality %.
Embodiment 1
It is on the polyimide film of 12 μm that the solid (fusing point: 127 DEG C) of compound (2) is configured at thickness, covers a polyimide film on the membrane more afterwards.Clamp described substrate with the mode corrosion resistant plate applying uniform pressure, use the laminating machine (FUJIPLA LamipackerMeister6LPD3226) of band hot-rolling, roll temperature is 150 DEG C, and roll-in is 5.9N/cm 2, with the speed lamination two substrates of 0.4m/ minute, thus obtain the organic film that compound (2) makes.
Embodiment 2
When carrying out polarized light microscope observing to the organic film obtained in embodiment 1, demonstrate single die region and extend along the direction identical with the carriage direction of film as shown in Fig. 4 (a), the direction of growth of crystal grain is controlled.These typical crystallite dimensions are 200 μm ~ 300 μm, confirm as very large grain growth.And also do not cause large defect (gap) to film after confirming the roller of contact 150 DEG C, define uniform film.
Embodiment 3
Except the roll temperature of laminating machine is changed to 160 DEG C, sweep speed changes to outside 1.5m/ minute, identical with embodiment 1, and lamination 2 polyimide films, obtain the organic film of inclusion compound (2).
Embodiment 4
Identical with embodiment 2, when the organic film obtained embodiment 1 carries out polarized light microscope observing, confirm the carriage direction crystal growth along the film as shown in Fig. 4 (b).In the device that the present embodiment uses, the upper limit of roll temperature is 160 DEG C, and maximum sweep rate is 1.5m/ minute, but by suitably regulating temperature, obtains the result that anticipation can realize crystal growth more at a high speed.
Comparative example 1
Remove the temperature of below the fusing point temperature of the roller of laminating machine being changed to compound (2), namely 120 DEG C, sweep speed changes to outside 0.4m/ minute, identical with embodiment 1, lamination 2 polyimide films, confirm the state of compound (2), be the state of thick film after lamination, the crystal growth along film carriage direction can not be confirmed.
Embodiment 5
Polyimide film is formed the parylene film of 900nm, makes at an upper portion thereof and define gold electrode to grow the source electrode of 20 μm and the source-drain electrode substrate of drain electrode as raceway groove.On the other hand, polyimide film forms gold electrode using as grid, make the grid substrate of the parylene film defining 900nm at an upper portion thereof.
The solid (fusing point: 127 DEG C) of the position (see Fig. 2) configuration compound (2) of 3mm is being about from the source electrode on source-drain electrode substrate or drain electrode distance lamination pusher side, with embodiment 1 the same terms laminated two substrates, between source-drain electrode, form the organic film be made up of compound (2), make OTFT.
Embodiment 6
To the characteristic of semiconductor of the OTFT of the organic semiconductor device obtained in embodiment 5, measure in the following manner.KEITHLEY2635ASYSTEMSourceMeter is used to measure applied voltage and the grid current of grid, KEITHLEY6430SUBFEMTOAMPREMOTESourceMeter is used to measure applied voltage and the drain current of source drain, make drain voltage be-50V, the mobility that grid voltage Vg calculates under the condition of 20V ~-50V change is 0.15cm 2/ Vs, threshold voltage is-5V.
Embodiment 7
Remove the SAM film modified phenyl-pentafluoride thiophenol and make in the source-drain electrode of embodiment 5, and formed outside implanted layer, identical with embodiment 5, make OTFT.
Embodiment 8
The OTFT that obtains in embodiment 7 uses the device identical with embodiment 6, drain voltage change be-10V, grid voltage Vg be changed to 5V ~-10V condition under measure.The mobility calculated is 0.33cm 2/ Vs, can confirm there is high mobility in low-voltage state, the effect of SAM film is still stablized after laminating.
Embodiment 9
V-type modulus method tool is as shown in Figure 5 used to measure the flexing resistance of the OTFT obtained in embodiment 5.The ditch of acute angle arranges the OTFT that embodiment 1 obtains, passage is given as security and posts the metal bar with radius of curvature (1mm), press-bending OTFT.As shown in Figure 6, gate electrode side is started to bend (state of 2 in Fig. 6) to periphery, afterwards a series of mensuration is carried out in source-drain electrode side direction periphery press-bending (state of 4 in Fig. 6), measure the transistor characteristic (that is, the numbering shown in Fig. 6 and the numbering shown in Fig. 7 are corresponding respectively) in each state.As shown in Figure 7, in all bending states, the transmission characteristic of transistor does not change, and represents to have high bending resistance.
Result according to each embodiment, use the organic film of lamination methods of the present invention, confirm along the direction crystal growth identical with transporting film direction, high characteristic of semiconductor is not only showed according to the flexible organic semiconductor device that described method is made, after the bend test of radius of curvature 1mm, transmission characteristic does not change, and shows excellent flexing resistance.In addition, confirm as need not to carry out when making semiconductor layer vacuum vapour deposition or in order to crystal growth numerous and diverse, accurate control and limit the manufacture method that can form the high productive capacity of organic semiconductor thin-film of crystal growth direction between raceway groove.
Reference numeral
0 organic semiconductor device
1 base material
2 grids
3 insulating barriers
4 semiconductor layers
5 source electrodes
6 drain electrodes
7 insulating barriers
8 base materials
9 grid substrate
10 source-drain electrode substrates
11 organic semiconducting materials

Claims (11)

1. the formation method of an organic film, it for forming the method for the organic film of organic semiconducting materials between two resin base materials, wherein, described method comprises by using lamination methods to suppress the resin base material and another resin base material that are configured with described organic semiconducting materials and fitted.
2. the formation method of organic film as claimed in claim 1, wherein, when described heat lamination, is set as the temperature of more than the liquid crystal transition temperature of described organic semiconducting materials, glass transition temperature or fusing point by hot-rolling portion.
3. the formation method of organic film as claimed in claim 1, wherein, when described heat lamination, hot-rolling portion is set as the temperature of more than the liquid crystal transition temperature of described organic semiconducting materials, glass transition temperature or fusing point, after making this organic semiconducting materials phase transformation, crystal is grown to the direct of travel of lamination.
4. a manufacture method, it at least comprising grid, insulating barrier, source electrode, draining and comprising the manufacture method of flexible organic semiconductor device of organic semiconductor layer of organic semiconducting materials of more than a kind between two resin base materials (i) and (ii), wherein, described manufacture method comprises: by using lamination methods suppress this resin base material (i) and another this resin base material (ii) of being configured with this organic semiconducting materials and fitted, form the organic semiconductor layer that crystal grows to certain orientation thus.
5. manufacture method as claimed in claim 4, wherein, described resin base material (i) comprises described grid, the described insulating barrier that formed in the mode covering this grid and the described organic semiconducting materials be configured on this insulating barrier; Described resin base material (ii) comprises described insulating barrier and the described source electrode that is formed on this insulating barrier and described drain electrode; By using lamination methods suppress this resin base material (i) and this resin base material (ii) and fitted, form organic semiconductor layer thus.
6. manufacture method as claimed in claim 4, wherein, described organic semiconducting materials is configured on described insulating barrier with solid or molten condition.
7. the manufacture method of organic semiconductor device as claimed in claim 4, wherein, described organic semiconducting materials is coated with by the solution process containing organic semiconducting materials, drying and being configured on described insulating barrier.
8. manufacture method as claimed in claim 4, wherein, when described heat lamination, is set as the temperature of more than the liquid crystal transition temperature of organic semiconducting materials, glass transition temperature or fusing point by the temperature in hot-rolling portion.
9. manufacture method as claimed in claim 4, wherein, the liquid crystal transition temperature of described organic semiconducting materials, glass transition temperature or fusing point are lower than the glass transition temperature of resin base material (i) and (ii).
10. the manufacture method according to any one of claim 4 to 9, wherein, described organic semiconducting materials is the compound represented by following formula (1).
In formula (1), X 1and X 2represent sulphur atom or selenium atom independently of one another, R 1and R 2represent hydrogen atom, aliphatic alkyl, aryl, heterocyclic radical, alkoxyl or alkoxyalkyl independently of one another, R 1and R 2can be mutually identical or different, n and m represents 0 or 1 independently of one another.
11. 1 kinds of flexible organic semiconductor devices, it is obtained by the manufacture method according to any one of claim 4 to 10.
CN201480020235.5A 2013-03-07 2014-03-07 Method for forming organic thin film Pending CN105103324A (en)

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