CN105098549A - Heat-resistant and pulling-resistant cable and processing method thereof - Google Patents

Heat-resistant and pulling-resistant cable and processing method thereof Download PDF

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Publication number
CN105098549A
CN105098549A CN201510571549.0A CN201510571549A CN105098549A CN 105098549 A CN105098549 A CN 105098549A CN 201510571549 A CN201510571549 A CN 201510571549A CN 105098549 A CN105098549 A CN 105098549A
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China
Prior art keywords
high temperature
adapter
hard
plug
pulling
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CN201510571549.0A
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CN105098549B (en
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林殿夫
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AVIC Shenyang Xinghua Aero Electrical Appliance Co Ltd
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AVIC Shenyang Xinghua Aero Electrical Appliance Co Ltd
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  • Processing Of Terminals (AREA)

Abstract

The invention discloses a heat-resistant and pulling-resistant cable and a processing method thereof. The h eat-resistant and pulling-resistant cable comprises a plug, a socket, an adapter A, an adapter B and a high-temperature hard armored wire, wherein the plug and the socket realize laser circumferential welding butting with the high-temperature hard armored wire through the adapter A and the adapter B respectively; and a core 13 of the high-temperature hard armored wire and contact bodies of the plug and the socket realize silver welding butting. The heat-resistant and pulling-resistant cable can cope with the severe environment, and has the characteristics of high temperature resistance at 600 DEG C, pulling resistance, waterproofness, oil resistance, mildew resistance, damp heat resistance, anti-electromagnetic interference and the like; through a series of processes, the automatic termination process is realized; the possibility is provided for mass production; the economic benefits are expanded; the welding deformation is small; and the appearance is good.

Description

A kind of cable of high temperature resistant anti-pulling and processing method thereof
Technical field
The present invention relates to structural design and the applied technical field of connector, specifically provide a kind of cable and processing method thereof of high temperature resistant anti-pulling.
Background technology
In the equipment such as naval vessels, aircraft, especially near engine, the severe degree of environment is considerable, extremely affects transmission and the reception of signal, and the transmission of signal can becomes a current difficult problem with this understanding.
People urgently wish the cable and the processing method thereof that obtain the excellent high temperature resistant anti-pulling of a kind of technique effect.
Summary of the invention
The object of this invention is to provide cable and the processing method thereof of the excellent high temperature resistant anti-pulling of a kind of technique effect.Signal transmissions can be realized under rugged environment.
The cable of described high temperature resistant anti-pulling is constructed as follows: the hard sheathed wire 5 of plug 1, socket 2, adapter A3, adapter B4, high temperature, and described plug 1, socket 2 realize laser circumference respectively by adapter A3, adapter B4 and the hard sheathed wire 5 of high temperature and weld and dock; The contact of the core 13 of the hard sheathed wire 5 of high temperature and plug 1 and socket 2 realizes silver soldering and docks; Firmly, drag force is considerable in contact.
The cable procedure of processing of described high temperature resistant anti-pulling is as follows:
1. wire stripper is used, strip off high temperature hard sheathed wire 5 outer layer metal crust;
2. dismounting plug 1, is placed on hard for high temperature sheathed wire 5 in adapter A3, utilizes silver soldering technique to be docked with the contact of plug 1 by the core 13 of hard for high temperature sheathed wire 5; Wire is docked in good condition with connector contact body, then by depositing line, filling with the modes such as high-temp glue, greatly promotes its pulling force.
3. removable socket 2, is placed on hard for high temperature sheathed wire 5 in adapter B4, utilizes silver soldering technique to be docked with the contact of socket 2 by the core 13 of hard for high temperature sheathed wire 5; Wire is docked in good condition with connector contact body, then by depositing line, filling with the modes such as high-temp glue, greatly promotes its pulling force.
4. the plug casing 10 of plug 1 is connected by laser welding process with the junction of adapter A3 and the hard sheathed wire 5 of high temperature, and the Socket casing 11 of socket 2 is connected by laser welding process with the junction of adapter B4 and the hard sheathed wire 5 of high temperature.By laser welding process, give full play to its depth-to-width ratio large, destroy little advantage, neither destroy the outer armour of wire, also connector is not damaged, and by plug 1, adapter A3, high temperature hard sheathed wire 5 slitless connection in narrow space, Automation of Welding, can realize batch product on a small scale.
5. after silver soldering, Laser Welding, for further reinforced insulation performance and the resistance to pulling force characteristic of improvement, outside the core 13 of the hard sheathed wire 5 of high temperature, twine 69# glass cloth 9, adapter A3, adapter B4 embedding hole 7 and steam vent 8, fill the two component high-temperature repairing agent of HR-8767.Can directly come into operation after solidification.
The cable of described high temperature resistant anti-pulling, cope with bad environment, the features such as this product has resistance to 600 DEG C of high temperature, tension is dragged, waterproof, grease proofing, resistance to mould, wet-heat resisting, electromagnetism interference; This product, by a series of special process, achieves termination process automation, for batch production provides possibility, expands economic benefit; Welding deformation is little, and outward appearance is good; Along with cable environment for use is day by day changeable, the cable of described high temperature resistant anti-pulling has a extensive future, and the high-temperature regions such as airplane equipment, ship equipment, industrial equipment all can use.
Accompanying drawing explanation
Below in conjunction with drawings and the embodiments, the present invention is further detailed explanation:
Fig. 1 is the cable 3-D view of high temperature resistant anti-pulling;
Fig. 2 is the construction of cable schematic diagram of high temperature resistant anti-pulling;
Fig. 3 is the connection diagram of plug and adapter A;
Fig. 4 is plug and socket connection diagram;
Fig. 5 is adapter A stereogram;
Fig. 6 is adapter B stereogram.
Embodiment
Embodiment 1
The cable of described high temperature resistant anti-pulling is constructed as follows: the hard sheathed wire 5 of plug 1, socket 2, adapter A3, adapter B4, high temperature, and described plug 1, socket 2 realize laser circumference respectively by adapter A3, adapter B4 and the hard sheathed wire 5 of high temperature and weld and dock; The contact of the core 13 of the hard sheathed wire 5 of high temperature and plug 1 and socket 2 realizes silver soldering and docks; Firmly, drag force is considerable in contact.
The cable procedure of processing of described high temperature resistant anti-pulling is as follows:
1. wire stripper is used, strip off high temperature hard sheathed wire 5 outer layer metal crust;
2. dismounting plug 1, is placed on hard for high temperature sheathed wire 5 in adapter A3, utilizes silver soldering technique to be docked with the contact of plug 1 by the core 13 of hard for high temperature sheathed wire 5; Wire is docked in good condition with connector contact body, then by depositing line, filling with the modes such as high-temp glue, greatly promotes its pulling force.
3. removable socket 2, is placed on hard for high temperature sheathed wire 5 in adapter B4, utilizes silver soldering technique to be docked with the contact of socket 2 by the core 13 of hard for high temperature sheathed wire 5; Wire is docked in good condition with connector contact body, then by depositing line, filling with the modes such as high-temp glue, greatly promotes its pulling force.
4. the plug casing 10 of plug 1 is connected by laser welding process with the junction of adapter A3 and the hard sheathed wire 5 of high temperature, and the Socket casing 11 of socket 2 is connected by laser welding process with the junction of adapter B4 and the hard sheathed wire 5 of high temperature.By laser welding process, give full play to its depth-to-width ratio large, destroy little advantage, neither destroy the outer armour of wire, also connector is not damaged, and by plug 1, adapter A3, high temperature hard sheathed wire 5 slitless connection in narrow space, Automation of Welding, can realize batch product on a small scale.
5. after silver soldering, Laser Welding, for further reinforced insulation performance and the resistance to pulling force characteristic of improvement, outside the core 13 of the hard sheathed wire 5 of high temperature, twine 69# glass cloth 9, adapter A3, adapter B4 embedding hole 7 and steam vent 8, fill the two component high-temperature repairing agent of HR-8767.Can directly come into operation after solidification.
The cable of described high temperature resistant anti-pulling, cope with bad environment, the features such as this product has resistance to 600 DEG C of high temperature, tension is dragged, waterproof, grease proofing, resistance to mould, wet-heat resisting, electromagnetism interference; This product, by a series of special process, achieves termination process automation, for batch production provides possibility, expands economic benefit; Welding deformation is little, and outward appearance is good; Along with cable environment for use is day by day changeable, the cable of described high temperature resistant anti-pulling has a extensive future, and the high-temperature regions such as airplane equipment, ship equipment, industrial equipment all can use.
Embodiment 2
The cable of described high temperature resistant anti-pulling is constructed as follows: the hard sheathed wire 5 of plug 1, socket 2, adapter A3, adapter B4, high temperature, and described plug 1, socket 2 realize laser circumference respectively by adapter A3, adapter B4 and the hard sheathed wire 5 of high temperature and weld and dock; The contact of the core 13 of the hard sheathed wire 5 of high temperature and plug 1 and socket 2 realizes silver soldering and docks; Firmly, drag force is considerable in contact.
The cable procedure of processing of described high temperature resistant anti-pulling is as follows:
1. wire stripper is used, strip off high temperature hard sheathed wire 5 outer layer metal crust 20mm;
2. dismounting plug 1, is placed on hard for high temperature sheathed wire 5 in adapter A3, utilizes silver soldering technique to be docked with the contact of plug 1 by the core 13 of hard for high temperature sheathed wire 5; Wire is docked in good condition with connector contact body, then by depositing line, filling with the modes such as high-temp glue, greatly promotes its pulling force.
3. removable socket 2, is placed on hard for high temperature sheathed wire 5 in adapter B4, utilizes silver soldering technique to be docked with the contact of socket 2 by the core 13 of hard for high temperature sheathed wire 5; Wire is docked in good condition with connector contact body, then by depositing line, filling with the modes such as high-temp glue, greatly promotes its pulling force.
4. the plug casing 10 of plug 1 is connected by laser welding process with the junction of adapter A3 and the hard sheathed wire 5 of high temperature, and the Socket casing 11 of socket 2 is connected by laser welding process with the junction of adapter B4 and the hard sheathed wire 5 of high temperature.By laser welding process, give full play to its depth-to-width ratio large, destroy little advantage, neither destroy the outer armour of wire, also connector is not damaged, and by plug 1, adapter A3, high temperature hard sheathed wire 5 slitless connection in narrow space, Automation of Welding, can realize batch product on a small scale.
5. after silver soldering, Laser Welding, for further reinforced insulation performance and the resistance to pulling force characteristic of improvement, outside the core 13 of the hard sheathed wire 5 of high temperature, twine 69# glass cloth 9, adapter A3, adapter B4 embedding hole 7 and steam vent 8, fill the two component high-temperature repairing agent of HR-8767.Can directly come into operation after solidification.

Claims (2)

1. the cable of a high temperature resistant anti-pulling, it is characterized in that: the cable of described high temperature resistant anti-pulling is constructed as follows: plug (1), socket (2), adapter A (3), adapter B (4), the hard sheathed wire of high temperature (5), described plug (1), socket (2) realize laser circumference respectively by adapter A (3), adapter B (4) and the hard sheathed wire of high temperature (5) and weld and dock; The contact of the core (13) of the hard sheathed wire of high temperature (5) and plug (1) and socket (2) realizes silver soldering and docks.
2. a cable processing method for high temperature resistant anti-pulling, is characterized in that: the cable procedure of processing of described high temperature resistant anti-pulling is as follows:
1. wire stripper is used, the hard sheathed wire of strip off high temperature (5) outer layer metal crust;
2. dismounting plug (1), hard for high temperature sheathed wire (5) is placed in adapter A (3), utilizes silver soldering technique to be docked with the contact of plug (1) by the core (13) of hard for high temperature sheathed wire (5);
3. removable socket (2), hard for high temperature sheathed wire (5) is placed in adapter B (4), utilizes silver soldering technique to be docked with the contact of socket (2) by the core (13) of hard for high temperature sheathed wire (5);
4. the plug casing (10) of plug (1) is connected by laser welding process with the junction of adapter A (3) and the hard sheathed wire of high temperature (5), and the Socket casing (11) of socket (2) is connected by laser welding process with the junction of adapter B (4) and the hard sheathed wire of high temperature (5).
5. after silver soldering, Laser Welding, 69# glass cloth (9) is twined outside the core (13) of the hard sheathed wire of high temperature (5), the embedding hole (7) of adapter A (3) and adapter B (4) and steam vent (8), fill the two component high-temperature repairing agent of HR-8767.
CN201510571549.0A 2015-09-09 2015-09-09 The cable and its processing method of a kind of anti-pulling of high temperature resistant Active CN105098549B (en)

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201311981Y (en) * 2008-09-27 2009-09-16 中国石油天然气集团公司 High-temperature and high-pressure resistant multicore insulation sealing plug connecting wire
CN201750117U (en) * 2010-09-09 2011-02-16 西南石油大学 Armored cable connector for downhole instrument
CN103389169A (en) * 2013-07-24 2013-11-13 浙江泰索科技有限公司 Thermocouple cold junction compensation type combined socket connector
CN204144570U (en) * 2014-09-04 2015-02-04 沈阳兴华航空电器有限责任公司 A kind of high temperature armored cable connector
CN204407657U (en) * 2015-02-09 2015-06-17 沈阳兴华航空电器有限责任公司 A kind of high temperature armoured cable
CN205004587U (en) * 2015-09-09 2016-01-27 沈阳兴华航空电器有限责任公司 High temperature resistantly prevent drawing cable of dragging

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201311981Y (en) * 2008-09-27 2009-09-16 中国石油天然气集团公司 High-temperature and high-pressure resistant multicore insulation sealing plug connecting wire
CN201750117U (en) * 2010-09-09 2011-02-16 西南石油大学 Armored cable connector for downhole instrument
CN103389169A (en) * 2013-07-24 2013-11-13 浙江泰索科技有限公司 Thermocouple cold junction compensation type combined socket connector
CN204144570U (en) * 2014-09-04 2015-02-04 沈阳兴华航空电器有限责任公司 A kind of high temperature armored cable connector
CN204407657U (en) * 2015-02-09 2015-06-17 沈阳兴华航空电器有限责任公司 A kind of high temperature armoured cable
CN205004587U (en) * 2015-09-09 2016-01-27 沈阳兴华航空电器有限责任公司 High temperature resistantly prevent drawing cable of dragging

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