CN103117124B - The manufacture method of multiple wire system Combination Welding cable - Google Patents
The manufacture method of multiple wire system Combination Welding cable Download PDFInfo
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- CN103117124B CN103117124B CN201310040267.9A CN201310040267A CN103117124B CN 103117124 B CN103117124 B CN 103117124B CN 201310040267 A CN201310040267 A CN 201310040267A CN 103117124 B CN103117124 B CN 103117124B
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Abstract
The manufacture method of multiple wire system Combination Welding cable, belongs to field of cable technology.Be made up of Ampereconductors, many signal controlling cables, inert gas tube and signal controlling carrier wire and oversheaths etc., Ampereconductors is made by many soft copper free wires are stranded, inert gas tube is made up of the compound polyvinyl chloride insulation material of flexible elastomer, and signal controlling carrier wire is made by many thin zinc-plated soft copper free wires of anneal are stranded.Signal controlling carrier wire in cable core is arranged in inert gas tube, Ampereconductors in cable core is evenly arranged on inert gas tube periphery, also can simultaneously even signalization control cable around inert gas tube, wrapped nonwoven fabrics strap on cable core, strap extrudes the compound polyvinyl chloride insulation material oversheath of flexible elastomer.The present invention is simple and reasonable, and technique is advanced, and properties of product are superior.In operation, ampacity is high, operation distance, for automatic welding equipment operation provides power supply to connect and signal connection, is conducive to realizing automatic welding.
Description
Technical field
The present invention relates to a kind of cable, particularly the structure of Combination Welding cable and manufacture method, belong to field of cable technology.
Background technology
In the welding cable and current signal control circuit of automatic welding equipment engineering machinery, traditional welding cable craft is tracheae, Ampereconductors, many holding wires are all that separately many holding wire signal transmissions are easily chaotic, operation again after manual segmentation is wound around.Particularly there is welding equipment production line etc. in noise source analysis industry and relate to the technique of welding containing iron and steel parts demand, require could meet technique needs to multiple signal source in weld job, the towing of continuous type frequently reciprocating, wherein each building block of cable is in the state of the motion that dynamically circumnutates always.In this process, cable is generally in free state in towing, and the conductor of cable subjects main mobile tractive effort.In moving process, Cable Bending Radius is only several times of self external diameter.After thousands of reciprocating motions, at big current, under high-frequency state, it is tired often to there is surrender in common flexible cable copper stranded conductor conductor, produce break signal, the easy confusion phenomena of signal, and restrictive coating often adopts elastomeric material, restrictive coating easily produces cracking when frequent torsion, resistance to temperature grade is low, poor safety performance, in operation because of be segmentation be wound around after again operation easily hung by corner angle, scene is more chaotic, conductor current hides some dangers for safely to life, the state that signal is easily chaotic, therefore to mobile welding cable frequently, security performance, long distance work, ampacity is large, the cable that signal is not easily chaotic proposes higher requirement.Often due to the damage of cable, signal is easily chaotic, and the problem causing whole production line to stop production frequently occurs, and is not suitable for for high-power automatic welding occasion.
Summary of the invention
The object of the invention is for overcoming cable above shortcomings, a kind of manufacture method of multiple wire system Combination Welding cable is provided, this cable can meet the use in the technique industry that shipbuilding automatic welding industry production line etc. relates to containing the welding of iron and steel parts demand, strengthen in continuous type frequently reciprocating towing wearing and tearing, mechanical resistance tensile strength strong, alleviate workmen's fatigue, increase production security, welding distance, current power is large, and signal transmission is not chaotic, simple and easy, light, flexibly.This cable method for manufacturing is simple.
First object of the present invention is achieved in that multiple wire system Combination Welding cable, comprise cable core and the oversheath of Ampereconductors, inert gas tube and signal controlling carrier wire formation, it is characterized in that, described Ampereconductors is made by many soft copper free wires are stranded, described inert gas tube is made up of the compound polyvinyl chloride insulation material of flexible elastomer, and signal controlling carrier wire is made by many thin zinc-plated soft copper free wires of anneal are stranded; Signal controlling carrier wire in described cable core is arranged in inert gas tube, and the Ampereconductors in cable core evenly arranges inert gas tube periphery, wrapped nonwoven fabrics strap on cable core, strap extrudes the compound polyvinyl chloride insulation material oversheath of flexible elastomer.
Described inert gas tube periphery also can evenly be provided with signal controlling cable, and described signal controlling cable is made by many soft zinc-plated copper free wire twisted bundles extrude flexible elastomer polyvinyl chloride insulation material.
The technical scheme that the present invention's second object realizes is: the manufacture method of multiple wire system Combination Welding cable, is characterized in that, comprise the following steps:
1) adopt the stranded bunchy of zinc-plated copper free wire to make signal controlling carrier wire, described zinc-plated copper free wire is the thin zinc-plated soft copper free wire of the anneal of below diameter 3.0mm;
2) adopt plastic extruding machine to extrude polyvinyl chloride insulation material flue in the signal controlling carrier wire periphery that step 1) is obtained, make the inert gas tube that built-in signal controls carrier wire;
3) adopt the many stranded bunchys of soft copper free wire to make Ampereconductors, described soft copper free wire is the soft copper free wire of below diameter 3.0mm;
4) Ampereconductors obtained for step 3) is evenly arranged on step 2) around the inert gas tube made after wrapped nonwoven fabrics strap again;
5) on nonwoven fabrics strap, adopt plastic extruding machine to extrude polyvinyl chloride insulation material oversheath, described polyvinyl chloride insulation material is the compound polyvinyl chloride insulation material of flexible elastomer.
Also around inert gas tube, even signalization cable can be controlled while step 4) evenly arranges Ampereconductors around inert gas tube, described signal controlling cable is after adopting the thin zinc-plated soft copper free wire of anneal of below diameter 3.0mm to be twisted into twisted bundles, then in twisted bundles, extrudes polyvinyl chloride insulation material make.
The present invention is simple and reasonable, and technique is advanced, and properties of product are superior.Its major advantage has: one, protective coverings of cable cover Insulation Material adopts the elastomer composite type polyvinyl chloride material that pliability is higher, two, strong, wear-resisting, the high-and low-temperature resistance of mechanical resistance tensile strength, subzero 60 DEG C ~ 135 DEG C of users above freezing can be reached can select according to environment for use, three, inert gas tube, adopt the higher elastomer composite type polyvinyl chloride material of pliability to make, not only have strong, wear-resisting, high temperature resistant, the low temperature resistant advantage of mechanical resistance tensile strength, inert gas tube also has resistance to elevated pressures and reaches 5Mpa
,four, signal control line carrier wire is with diameter 3.0mm
2the thin zinc-plated soft copper skein silk of following multiply anneal synthesizes a signal control line, the center of flue is interted by this root signal control line, the stranded one of Ampereconductors bare copper wire is wound around again by flue periphery, outer Wrapping formed by Insulation non-woven fabric, extrude integral again through plastic extruding machine, be again that a signal controlling circuit replaces multiple signal controlling circuit, if do not need built-in signal control circuit at the center of flue because of signal control line, can when tracheae is wound around Ampereconductors bare copper wire outward one or more signal controlling cable stranded together, so just embody the mobility that multiple wire system Combination Welding cable is flexible and changeable, be equipped with the application of multiple welding equipment widely, five, oversheath, sheath and inert gas tube material, environmental protection safety, recyclablely to reuse, elastomer composite type polyvinyl chloride material, has oil resistant, chemically-resistant solvent, high resiliency, wear-resisting, high-low temperature resistant, mechanical resistance tensile strength is strong, water-fast etch, resistance to environment leaching is damaged, and ensures the stability of cable operation under various adverse circumstances, because cable signal control circuit adopts the changeable technique of advanced technology to be flexibly combined into one by cable various ways line, like this with traditional cable in operation compared with just this cable outstanding: flexible and changeable performance, volume is little, lightweight, , welding place is not chaotic, place entirety is clear, useful life period, is long, fail safe is high, frequent folding and unfolding towing is quick freely, long distance work, current, the many merits such as multiple brand welding equipment can be equipped with.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention.
Fig. 2 is the structural representation of the present invention with signal controlling cable.
In figure: 1 oversheath, 2 nonwoven fabrics straps, 3 Ampereconductors, 4 signal controlling cables, 5 inert gas tubes, 6 signal controlling carrier wires, 7 Insulation Material.
Embodiment
Further the present invention is illustrated below in conjunction with accompanying drawing 1, accompanying drawing 2.
Embodiment 1
Multiple wire system Combination Welding cable, the cable core be made up of Ampereconductors 3, many signal controlling cables 4, inert gas tube 5 and signal controlling carrier wires 6 etc. and oversheath 1 form, described Ampereconductors is made by many soft copper free wires are stranded, inert gas tube is made up of the compound polyvinyl chloride insulation material of flexible elastomer, and signal controlling carrier wire is made by many thin zinc-plated soft copper free wires of anneal are stranded; Signal controlling carrier wire in cable core is arranged in inert gas tube, and the Ampereconductors in cable core evenly arranges inert gas tube periphery, wrapped nonwoven fabrics strap on cable core, strap extrudes the compound polyvinyl chloride insulation material oversheath of flexible elastomer.Inert gas tube periphery is also evenly provided with signal controlling cable, and described signal controlling cable is made by many soft zinc-plated copper free wire twisted bundles extrude flexible elastomer polyvinyl chloride insulation material.
Embodiment 2
The manufacture method of multiple wire system Combination Welding cable, comprises the following steps:
1) the stranded bunchy of zinc-plated copper free wire is adopted to make signal controlling carrier wire 6.
2) adopt plastic extruding machine to extrude polyvinyl chloride insulation material flue in the signal controlling carrier wire periphery that step 1) is obtained, make the inert gas tube 5 that built-in signal controls carrier wire 6.
3) the many stranded bunchys of zinc-plated soft copper free wire are adopted to make Ampereconductors 3, the thin zinc-plated soft copper free wire of anneal of preferred below diameter 3.0mm.
4) Ampereconductors obtained for step 3) is evenly arranged on step 2) around the inert gas tube 5 made after wrapped nonwoven fabrics strap 2 again.Also while evenly Ampereconductors can being set around inert gas tube, around inert gas tube, even signalization controls cable, described signal controlling cable is after adopting the thin zinc-plated soft copper free wire of anneal of below diameter 3.0mm to be twisted into twisted bundles, then in twisted bundles, extrudes polyvinyl chloride insulation material make.
5) on nonwoven fabrics strap, adopt plastic extruding machine to extrude polyvinyl chloride insulation material oversheath 1, make multiple wire system Combination Welding cable.Oversheath is preferably the compound polyvinyl chloride insulation material of flexible elastomer.
Claims (1)
1. a manufacture method for multiple wire system Combination Welding cable, is characterized in that, comprises the following steps:
1) adopt the stranded bunchy of zinc-plated copper free wire to make signal controlling carrier wire, described zinc-plated copper free wire is the thin zinc-plated soft copper free wire of the anneal of below diameter 3.0mm;
2) adopt plastic extruding machine to extrude polyvinyl chloride insulation material flue in the signal controlling carrier wire periphery that step 1) is obtained, make the inert gas tube that built-in signal controls carrier wire;
3) adopt the many stranded bunchys of soft copper free wire to make Ampereconductors, described soft copper free wire is the soft copper free wire of below diameter 3.0mm;
4) Ampereconductors obtained for step 3) is evenly arranged on step 2) around the inert gas tube made after wrapped nonwoven fabrics strap again;
5) on nonwoven fabrics strap, adopt plastic extruding machine to extrude polyvinyl chloride insulation material oversheath, described polyvinyl chloride insulation material is the compound polyvinyl chloride insulation material of flexible elastomer.
2. the manufacture method of multiple wire system Combination Welding cable according to claim 1, it is characterized in that, also around inert gas tube, even signalization cable can be controlled while step 4) evenly arranges Ampereconductors around inert gas tube, described signal controlling cable is after adopting the thin zinc-plated soft copper free wire of anneal of below diameter 3.0mm to be twisted into twisted bundles, then in twisted bundles, extrudes polyvinyl chloride insulation material make.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310040267.9A CN103117124B (en) | 2013-02-01 | 2013-02-01 | The manufacture method of multiple wire system Combination Welding cable |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310040267.9A CN103117124B (en) | 2013-02-01 | 2013-02-01 | The manufacture method of multiple wire system Combination Welding cable |
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| CN103117124A CN103117124A (en) | 2013-05-22 |
| CN103117124B true CN103117124B (en) | 2015-08-05 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201310040267.9A Active CN103117124B (en) | 2013-02-01 | 2013-02-01 | The manufacture method of multiple wire system Combination Welding cable |
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Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103996441A (en) * | 2014-06-05 | 2014-08-20 | 徐海东 | Carbon dioxide electric welding machine connecting cable and manufacturing method thereof |
| CN105741935A (en) * | 2016-02-03 | 2016-07-06 | 安徽长风电缆集团有限公司 | Multi-core pressure-proof cable |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20030062306A (en) * | 2003-07-11 | 2003-07-23 | 경성용접재 주식회사 | CO2 welding cable mixed with copper wire and aluminum wire |
| CN2684339Y (en) * | 2002-12-24 | 2005-03-09 | 许寿范 | Carbon dioxide gas welding cable with aluminum core as power conductor |
| CN202454320U (en) * | 2012-02-22 | 2012-09-26 | 陈国林 | Special welded cable |
| CN202662365U (en) * | 2012-04-17 | 2013-01-09 | 上海嘉泽实业有限公司 | Integral cable serving thermoplastic elastomer as inner tube |
| CN203118625U (en) * | 2013-02-01 | 2013-08-07 | 扬州市霍斯特仪表阀门线缆制造有限公司 | Multiline type combined welding cable |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP4001224B2 (en) * | 2002-02-08 | 2007-10-31 | 株式会社安川電機 | Arc welding cable |
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2013
- 2013-02-01 CN CN201310040267.9A patent/CN103117124B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2684339Y (en) * | 2002-12-24 | 2005-03-09 | 许寿范 | Carbon dioxide gas welding cable with aluminum core as power conductor |
| KR20030062306A (en) * | 2003-07-11 | 2003-07-23 | 경성용접재 주식회사 | CO2 welding cable mixed with copper wire and aluminum wire |
| CN202454320U (en) * | 2012-02-22 | 2012-09-26 | 陈国林 | Special welded cable |
| CN202662365U (en) * | 2012-04-17 | 2013-01-09 | 上海嘉泽实业有限公司 | Integral cable serving thermoplastic elastomer as inner tube |
| CN203118625U (en) * | 2013-02-01 | 2013-08-07 | 扬州市霍斯特仪表阀门线缆制造有限公司 | Multiline type combined welding cable |
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| CN103117124A (en) | 2013-05-22 |
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Effective date of registration: 20181022 Address after: 225803 Jiangsu province Yangzhou city Baoying County Cao Dian town industrial concentration area Patentee after: Jiangsu Khost Electric Technology Co., Ltd. Address before: 225800 Jiangsu province Yangzhou city Baoying County Cao Dian town industrial concentration area Patentee before: Yangzhou Horst Instrument Valve Cable Manufacturing Co., Ltd. |
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Effective date of registration: 20190116 Address after: 225803 Xi'an Fengzhen Industrial Concentration Zone, Baoying County, Yangzhou City, Jiangsu Province Patentee after: Jiangsu Zhongqi Electric Technology Co., Ltd. Address before: 225803 Jiangsu province Yangzhou city Baoying County Cao Dian town industrial concentration area Patentee before: Jiangsu Khost Electric Technology Co., Ltd. |
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Effective date of registration: 20201218 Address after: 225803 Jiangsu province Yangzhou city Baoying County Cao Dian town industrial concentration area Patentee after: Jiangsu Khost Electric Technology Co.,Ltd. Address before: 225803 Xi'an Fengzhen Industrial Concentration Zone, Baoying County, Yangzhou City, Jiangsu Province Patentee before: Jiangsu Zhongqi Electric Technology Co.,Ltd. |