CN105098147B - A kind of new drop rolling sour device of smear green plate - Google Patents
A kind of new drop rolling sour device of smear green plate Download PDFInfo
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- CN105098147B CN105098147B CN201410301007.7A CN201410301007A CN105098147B CN 105098147 B CN105098147 B CN 105098147B CN 201410301007 A CN201410301007 A CN 201410301007A CN 105098147 B CN105098147 B CN 105098147B
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
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Abstract
本发明公开了一种涂片生极板的新型滴滚酸装置,包括涂片机上用于压合铅膏的相对转动的压辊,所述压辊的上方设有若干滴管,每个滴管均与吸液管连通,所述吸液管的进液口连通储液容器,所述压辊的外周面至少包覆有一层耐酸布。本发明的进酸电磁阀与生极板涂片机的控制开关联动,无需工作人员单独操控开关,本发明采用多个酸液分配支管与吸液管连通且位置可调,确保耐酸布各部分吸酸均匀进而确保滚酸的均匀;每个分配支管上的节流阀控制滴酸的速度,可根据生产中实际需求单独控制每个支管的启闭和流速。
The invention discloses a new drip rolling acid device for smearing green plates, which comprises relatively rotating pressure rollers on the smearing machine for pressing the lead paste. Several droppers are arranged above the pressure rollers, and each dropper The tubes are all connected with the suction pipe, the liquid inlet of the suction pipe is connected with the liquid storage container, and the outer peripheral surface of the pressure roller is covered with at least one layer of acid-resistant cloth. The acid feeding solenoid valve of the present invention is linked with the control switch of the raw plate smearing machine, without the need for the staff to individually control the switch. The present invention uses multiple acid liquid distribution branch pipes to communicate with the suction pipe and the position can be adjusted to ensure that each part of the acid-resistant cloth Uniform acid absorption ensures uniform acid rolling; the throttle valve on each distribution branch pipe controls the speed of acid dripping, and the opening and closing and flow rate of each branch pipe can be individually controlled according to actual needs in production.
Description
技术领域technical field
本发明专利涉及铅酸蓄电池制造领域,具体涉及一种涂片生极板的新型滴滚酸装置。The patent of the present invention relates to the field of lead-acid storage battery manufacturing, in particular to a novel drip rolling acid device for smearing green plates.
背景技术Background technique
铅酸蓄电池制造过程中,板栅通过涂板机涂填上铅膏形成生极板的雏形,此时板栅表面的铅膏柔软不平,需经过滚压使其表面平整,以确保板栅和铅膏结合良好。生极板滚压过程中,需要采取防粘连措施来防止铅膏沾附在滚压辊上,现有的方法是在压辊上喷淋稀硫酸,使生极板在淋酸的状态下滚压,酸液的冲刷使得滚压辊表面不会与铅膏粘连。但是现有的方式存在以下缺陷:为保证滚压辊表面不与铅膏沾附,喷淋时需要保持较大的流量,对稀硫酸溶液的消耗较大;在稀硫酸溶液喷淋富液情况下滚压,稀硫酸会由滚压前生极板的表面溢流至滚压后生极板的表面,造成生极板表面酸液不均,再者生极板滚压后的表面酸液较多,后续表面干燥时对烘窑的温度要求高,增加了生产过程中的耗能;喷淋冲刷时生极板表面的部分铅膏会被冲刷随酸液流失,流失的铅膏和酸液造成了浪费,增加了生产成本,若回收利用,还会造成二次污染,在加大环保处理费的同时还需要占用人工和设备。During the manufacturing process of lead-acid batteries, the grid is filled with lead paste by a plate coating machine to form the prototype of the raw plate. At this time, the lead paste on the surface of the grid is soft and uneven, and it needs to be rolled to make the surface smooth to ensure the grid and Paste bonded well. During the rolling process of the raw electrode plate, anti-adhesion measures need to be taken to prevent the lead paste from adhering to the rolling roller. The surface of the rolling roller will not stick to the lead plaster due to the scouring of the acid solution. However, the existing method has the following defects: in order to ensure that the surface of the rolling roller does not adhere to the lead paste, a large flow rate needs to be maintained during spraying, which consumes a lot of dilute sulfuric acid solution; in the case of dilute sulfuric acid solution spraying rich liquid Rolling down, the dilute sulfuric acid will overflow from the surface of the raw plate before rolling to the surface of the post-rolling plate, resulting in uneven acid solution on the surface of the green plate, and the acid solution on the surface of the green plate after rolling is relatively thick. Many, when the subsequent surface is dry, the temperature of the kiln is high, which increases the energy consumption in the production process; when spraying and scouring, part of the lead paste on the surface of the raw plate will be washed away with the acid liquid, and the lost lead paste and acid liquid It causes waste and increases the production cost. If it is recycled, it will cause secondary pollution. While increasing the environmental protection treatment fee, it also needs to occupy labor and equipment.
发明内容Contents of the invention
本发明要解决的技术问题是提供一种涂片生极板的新型滴滚酸装置,将酸液滴落在包裹有耐酸布的压辊上对生极板进行滚酸,用料少且滚酸均匀。The technical problem to be solved by the present invention is to provide a new type of drip rolling acid device for smearing green plates. The acid solution is dripped on the pressure roller wrapped with acid-resistant cloth to carry out acid rolling on the green plates. Sour evenly.
本发明通过以下技术方案实现:The present invention is realized through the following technical solutions:
一种涂片生极板的新型滴滚酸装置,包括涂片机上用于压合铅膏的相对转动的压辊,所述压辊的上方设有若干滴管,每个滴管均与吸液管连通,所述吸液管的进液口连通储液容器,所述压辊的外周面至少包覆有一层耐酸布。A new type of drip rolling acid device for smearing green plates, including relatively rotating press rollers on the smearing machine for pressing the lead paste, and a number of droppers are arranged above the press rollers, and each dropper is connected to the suction The liquid pipe is connected, the liquid inlet of the suction pipe is connected with the liquid storage container, and the outer peripheral surface of the pressure roller is covered with at least one layer of acid-resistant cloth.
本发明进一步的改进方案是,所述滴管由软管和硬管组成,所述软管的一端与吸液管外壁开设的若干分口对应套接、另一端与硬管套接固定。A further improvement of the present invention is that the dropper is composed of a hose and a hard tube, one end of the hose is correspondingly socketed with several openings on the outer wall of the suction pipe, and the other end is socketed and fixed with the hard tube.
本发明更进一步的改进方案是,所述吸液管上设有电磁阀,所述电磁阀电连接于涂片机的开关控制器,所述电磁阀位于吸液管分口的上游。A further improvement of the present invention is that a solenoid valve is provided on the liquid suction pipe, the solenoid valve is electrically connected to the switch controller of the smear machine, and the solenoid valve is located upstream of the branch port of the liquid suction pipe.
本发明更进一步的改进方案是,所述硬管竖直固定在压辊上方的横担上,所述横担固定在压辊两侧的机架上,A further improvement of the present invention is that the hard tube is vertically fixed on the cross arm above the pressure roller, and the cross arm is fixed on the frame on both sides of the pressure roller,
本发明更进一步的改进方案是,所述软管套接在所述硬管的上端口上,所述硬管上设有节流阀。A further improvement solution of the present invention is that the flexible pipe is sleeved on the upper port of the hard pipe, and the hard pipe is provided with a throttle valve.
本发明和现有技术相比具有以下优点:Compared with the prior art, the present invention has the following advantages:
一、本发明的进酸电磁阀与生极板涂片机的控制开关联动,无需工作人员单独操控开关,涂片机工作时电磁阀打开酸液进入管道进行滴酸,涂片机停机时酸液不会流下。1. The acid inlet electromagnetic valve of the present invention is linked with the control switch of the raw plate smear machine, without the need for staff to individually control the switch. When the smear machine is working, the solenoid valve opens the acid liquid and enters the pipeline to drip acid. When the smear machine stops, the acid Liquid will not flow down.
二、本发明采用多个酸液分配支管与吸液管连通且位置可调,确保耐酸布各部分吸酸均匀进而确保滚酸的均匀;每个分配支管上的节流阀控制滴酸的速度,可根据生产中实际需求单独控制每个支管的启闭和流速。2. The present invention adopts a plurality of acid liquid distribution branch pipes to communicate with the suction pipe and the position can be adjusted to ensure that each part of the acid-resistant cloth absorbs acid evenly and then ensures the uniformity of rolling acid; the throttle valve on each distribution branch pipe controls the speed of acid dripping , the opening and closing and flow rate of each branch can be individually controlled according to the actual needs in production.
三、本发明中使用的酸液完全吸附在耐酸布内,无酸液浪费,滚酸时酸液对铅膏没有冲击力,不会造成铅膏的脱落也就不会造成铅膏的浪费,既降低了生产成本,也减少了铅泥和酸液的污染,也就避免在后续回收处理中各种费用的支出。3. The acid solution used in the present invention is completely absorbed in the acid-resistant cloth, so there is no waste of acid solution. When the acid is rolled, the acid solution has no impact on the lead plaster, which will not cause the lead plaster to fall off and will not cause waste of the lead plaster. It not only reduces the production cost, but also reduces the pollution of lead mud and acid liquid, and also avoids the expenditure of various expenses in the subsequent recycling process.
四、滚酸后的生极板表面酸液适中,表面干燥时烘窑温度不需要太高便能干燥,减少能耗。4. The acid liquid on the surface of the raw plate after rolling acid is moderate, and the kiln temperature can be dried without too high when the surface is dry, reducing energy consumption.
附图说明Description of drawings
图1为本发明结构示意图。Fig. 1 is a schematic diagram of the structure of the present invention.
具体实施方式detailed description
如图1所示一种涂片生极板的新型滴滚酸装置,包括涂片机上用于压合铅膏的相对转动的压辊1,压辊1的上方设有若干滴管2,每个滴管2均与吸液管3连通,吸液管3的进液口连通储液容器,压辊1的外周面至少包覆有一层耐酸布4。操作时,吸液管3从储液容器内将酸液吸到管中(本实施例中将储液容器放在吸液管的上方靠压力差将酸液压进吸液管中,也可用泵抽取酸液),然后经由滴管2滴下,滴下的酸液落到压辊1上的耐酸布4上,随着压辊1的转动,整个耐酸布都吸附酸液,生极板从压辊中间经过便可在其表面滚酸,本实施例中使用的酸液浓度略高于现有的喷淋所用的稀硫酸浓度。As shown in Figure 1, a new type of drip rolling acid device for smearing raw plates includes a relatively rotating press roller 1 for pressing the lead paste on the smear machine, and several droppers 2 are arranged on the top of the press roller 1, each Each dropper 2 is connected with the suction pipe 3, the liquid inlet of the suction pipe 3 is connected with the liquid storage container, and the outer peripheral surface of the pressure roller 1 is covered with at least one layer of acid-resistant cloth 4. During operation, the liquid suction pipe 3 sucks the acid liquid into the pipe from the liquid storage container (in this embodiment, the liquid storage container is placed on the top of the liquid suction pipe and the acid is hydraulically entered in the liquid suction pipe by pressure difference, and a pump can also be used. extract the acid solution), and then drop it through the dropper 2, and the dripped acid solution falls on the acid-resistant cloth 4 on the pressure roller 1. With the rotation of the pressure roller 1, the entire acid-resistant cloth absorbs the acid solution, and the raw electrode plate is released from the pressure roller Just pass through in the middle and just can roll acid on its surface, the concentration of the acid solution used in the present embodiment is slightly higher than the concentration of dilute sulfuric acid used in the existing spraying.
本实施例中,吸液管3上设有电磁阀5,电磁阀5电连接于涂片机的开关控制器,与涂片机实现联动,滴酸装置不需要单独操控。In this embodiment, the suction pipe 3 is provided with a solenoid valve 5, and the solenoid valve 5 is electrically connected to the switch controller of the smear machine, and realizes linkage with the smear machine, and the acid dripping device does not need to be controlled separately.
仍如图1所示,滴管2由软管21和硬管22组成,软管21的一端与吸液管3外壁开设的若干分口对应套接、另一端与硬管22套接固定,电磁阀5位于吸液管3分口的上游。硬管22竖直固定在压辊1上方的横担6上,横担6固定在压辊1两侧的机架上,软管21套接在硬管22的上端口上,硬管22上设有节流阀7。节流阀7能够控制每个滴管2的启闭和流速,可根据生产中耐酸布吸酸量的具体情况调节上方滴管的流量。Still as shown in Figure 1, the dropper 2 is composed of a flexible pipe 21 and a hard tube 22, one end of the flexible tube 21 is socketed with several openings on the outer wall of the suction pipe 3, and the other end is socketed and fixed with the hard tube 22. Solenoid valve 5 is positioned at the upstream of liquid suction pipe 3 sub-ports. The hard tube 22 is vertically fixed on the cross arm 6 above the pressure roller 1, and the cross arm 6 is fixed on the frame on both sides of the pressure roller 1. The hose 21 is sleeved on the upper port of the hard tube 22, and the hard tube 22 is A throttle valve 7 is provided. Throttle valve 7 can control the opening and closing and flow rate of each dropper 2, and can adjust the flow rate of the top dropper according to the actual situation of acid absorption of acid-resistant cloth in production.
Claims (5)
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| CN201410301007.7A CN105098147B (en) | 2014-06-30 | 2014-06-30 | A kind of new drop rolling sour device of smear green plate |
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| CN201410301007.7A CN105098147B (en) | 2014-06-30 | 2014-06-30 | A kind of new drop rolling sour device of smear green plate |
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| CN105098147B true CN105098147B (en) | 2017-08-08 |
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Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN105810882B (en) * | 2016-04-25 | 2018-06-12 | 天能集团江苏科技有限公司 | A kind of pneumatic roller machine of battery pole plates smear |
| CN105938895B (en) * | 2016-06-22 | 2018-10-02 | 天能集团江苏科技有限公司 | Lean solution rolling sulfuric acid apparatus is dipped in a kind of environmental protection saving smear green plate rich solution rolling |
| CN109411698A (en) * | 2018-12-18 | 2019-03-01 | 天能集团江苏特种电源有限公司 | Battery smear adjustable-flow drenches sour device |
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| CN2315661Y (en) * | 1997-09-02 | 1999-04-21 | 唐旭丹 | Rolling and squeezing driver for strip foaming nickel production |
| CN1484333A (en) * | 2003-06-20 | 2004-03-24 | 李占武 | Double-side paste coating machine for grid of accrmulator |
| CN203932203U (en) * | 2014-06-30 | 2014-11-05 | 浙江天能电池(江苏)有限公司 | Novel of a kind of smear green plate is rolled sour device |
Family Cites Families (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5929370A (en) * | 1982-08-12 | 1984-02-16 | Japan Storage Battery Co Ltd | Manufature of paste type plate for lead storage battery |
| JP2007165092A (en) * | 2005-12-13 | 2007-06-28 | Shin Kobe Electric Mach Co Ltd | Lead plate battery manufacturing equipment |
| CN203333765U (en) * | 2013-04-27 | 2013-12-11 | 浙江天能动力能源有限公司 | Polar plate acid pouring device capable of controlling flow rate |
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2014
- 2014-06-30 CN CN201410301007.7A patent/CN105098147B/en active Active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2315661Y (en) * | 1997-09-02 | 1999-04-21 | 唐旭丹 | Rolling and squeezing driver for strip foaming nickel production |
| CN1484333A (en) * | 2003-06-20 | 2004-03-24 | 李占武 | Double-side paste coating machine for grid of accrmulator |
| CN203932203U (en) * | 2014-06-30 | 2014-11-05 | 浙江天能电池(江苏)有限公司 | Novel of a kind of smear green plate is rolled sour device |
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Address after: 223600, Tian Neng Road 1, Shuyang Industrial Park, Suqian, Jiangsu Patentee after: Tianneng Battery Group (Jiangsu) Power Supply Co., Ltd. Country or region after: China Address before: 223600, Tian Neng Road 1, Shuyang Industrial Park, Suqian, Jiangsu Patentee before: ZHEJIANG TIANNENG BATTERY (JIANGSU) Co.,Ltd. Country or region before: China |