CN103682262B - Accumulator plate plate coating device - Google Patents

Accumulator plate plate coating device Download PDF

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Publication number
CN103682262B
CN103682262B CN201310650330.0A CN201310650330A CN103682262B CN 103682262 B CN103682262 B CN 103682262B CN 201310650330 A CN201310650330 A CN 201310650330A CN 103682262 B CN103682262 B CN 103682262B
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China
Prior art keywords
jet pipe
plate
conveyer belt
coating device
accumulator
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CN201310650330.0A
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Chinese (zh)
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CN103682262A (en
Inventor
李松林
柴成雷
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Henan Chaowei Power Supply Co Ltd
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Henan Chaowei Power Supply Co Ltd
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Priority to CN201310650330.0A priority Critical patent/CN103682262B/en
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/14Electrodes for lead-acid accumulators
    • H01M4/16Processes of manufacture
    • H01M4/20Processes of manufacture of pasted electrodes
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/04Processes of manufacture in general
    • H01M4/0402Methods of deposition of the material
    • H01M4/0404Methods of deposition of the material by coating on electrode collectors
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/04Processes of manufacture in general
    • H01M4/043Processes of manufacture in general involving compressing or compaction
    • H01M4/0435Rolling or calendering
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Battery Electrode And Active Subsutance (AREA)

Abstract

The present invention relates to storage battery production equipment, in particular to a kind of accumulator plate plate coating device, comprise frame, the conveyer belt be arranged in frame, the coating machine be connected with conveyer belt, be located at pressure roller above conveyer belt, be positioned at the jet pipe of pressure roller side and the transmission mechanism of power is provided, the air compressor machine also including fibrous encapsulation case and be communicated with jet pipe with fibrous encapsulation case, described jet pipe comprises jet pipe and lower jet pipe, is located at the upper and lower surface of conveyer belt respectively.Structure of the present invention is simple, easy to use, the two-sided of pole plate all has fiber-covered, saves production process, reduces and corrode the pollution of equipment, reduce storage battery and change into the time, save the operation of drying kiln equipment and heat energy loss, avoid the dehydration of plate face, be beneficial to follow-up polar plate solidification, reduce energy loss, enhance productivity.

Description

Accumulator plate plate coating device
Technical field
The present invention relates to storage battery production equipment, particularly a kind of accumulator plate plate coating device.
Background technology
Plate coating process in accumulator pole board manufacturing process, lead plaster is through coating machine full-filling on stereotype grid, and surface will through filtering acid, and the object of drenching acid polar board surface is reacted generate lead sulfate, and being increased in of lead sulfate hardness is beneficial to receipts plate after drying kiln; Secondly, polar board surface generates harder lead sulfate, the not shedding of protection pole plate.Drench sour density generally at 1.05 ~ 1.15g/cm 3, polar board surface lead sulfate is harder or thicker, although polar board surface intensity increases, easily receives plate, not easily dry linting, and battery charging changes into difficulty, and lead sulfate is not easy to be converted to plumbous being, so lead sulfate can not store electrical energy, and the lead plaster of having died in fact.
Conventional battery pole plate plate coating device, see Figure of description 1, although drenched the acid of pole plate through precipitation, still there is fiber, lead dust swims in reuse and drench in acid, because high position storage acid is incorporated into jet pipe by flow by gravity mode, so the outflow opening of jet pipe is larger, acid just can be made to flow out smoothly, it is larger to flow sour boring ratio, the acid of flowing out becomes column, the flow-rate ratio of stream on pole plate is more, pours the acid amount of polar board surface, forms thicker sulfuric acid lead layer, unfavorable to subsequent charge, lead sulfate is not easy to convert being to, becomes dead paste state, can not store electrical energy; Drenching sour scale face difficulty controls evenly, and the position not pouring acid easily cracks, dry linting; After pole plate adopts flash baking kiln to carry out dry tack free, moisture easily loses, and is unfavorable for polar plate solidification.
Summary of the invention
In order to overcome the deficiencies in the prior art, the invention provides the accumulator plate plate coating device that a kind of double-side fibre covered, and saved production process, decreasing pollution burn into reduction energy loss and be beneficial to polar plate solidification.
According to design provided by the present invention, a kind of accumulator plate plate coating device, comprise frame, the conveyer belt be arranged in frame, the coating machine be connected with conveyer belt, be located at pressure roller above conveyer belt, be positioned at the jet pipe of pressure roller side and the transmission mechanism of power is provided, the air compressor machine also including fibrous encapsulation case and be communicated with jet pipe with fibrous encapsulation case, described jet pipe comprises jet pipe and lower jet pipe, is located at the upper and lower surface of conveyer belt respectively.
According to above-mentioned accumulator plate plate coating device, described jet pipe is provided with arranges spray orifice more, and described injection diameter is 2 ~ 3mm, and the spacing between described spray orifice is 7 ~ 10mm.
Preferably, described jet pipe is provided with 3 ~ 4 row's spray orifices.
According to above-mentioned accumulator plate plate coating device, described fibrous encapsulation case is provided with funnel shaped entrance.
According to above-mentioned accumulator plate plate coating device, described fibrous encapsulation case is sealed with polyester staple fiber.
According to above-mentioned accumulator plate plate coating device, the pressure limit of described air compressor machine is 0.5 ~ 0.6MPa.
The beneficial effect of accumulator plate plate coating device of the present invention:
1. accumulator plate plate coating device structure of the present invention is simple, easy to use, jet pipe comprises jet pipe and lower jet pipe, be located at the upper of conveyer belt respectively, lower surface, the two-sided of pole plate is made all to have fiber-covered, because pole plate plate face is fiber-covered, can not stick together when receiving folded pole plate, without the need to carrying out the step of flash baking again to pole plate plate face, save production process, sulfuric acid need not be drenched, reduce and the pollution of equipment is corroded, plate face is without sulfuric acid lead layer, reduce storage battery and change into the time, save the operation of drying kiln equipment and heat energy loss, avoid the dehydration of plate face, be beneficial to follow-up polar plate solidification, reduce energy loss, enhance productivity.
2. accumulator plate plate coating device of the present invention saves production process, reduces the loss of the energy, cost-saving, reduces labour intensity.
Accompanying drawing explanation
Fig. 1 is the structural representation of conventional battery pole plate plate coating device;
Fig. 2 is the structural representation of accumulator plate plate coating device of the present invention;
Fig. 3 is the close-up schematic view in the T region shown in Fig. 2 of the present invention.
Embodiment
Number in the figure 1 represents coating machine, label 2 represents pole plate, label 3 represents jet pipe, and label 4 represents pressure roller, and label 5 represents stillpot, label 6 represents sour pump, label 7 represents high-order acid storing tank, and label 8 represents drying kiln, and label 9 represents fibrous encapsulation case, label 10 represents air compressor machine, and label 11 represents frame.
Below in conjunction with accompanying drawing and technical scheme, the present invention is further detailed explanation.
Shown in Fig. 1 ~ 3, a kind of accumulator plate plate coating device, comprise frame 11, the conveyer belt be arranged in frame 11, the coating machine 1 be connected with conveyer belt, be located at pressure roller 4 above conveyer belt, be positioned at the jet pipe 3 of pressure roller 4 side and the transmission mechanism of power is provided, the air compressor machine 10 also including fibrous encapsulation case 9 and be communicated with jet pipe 3 with fibrous encapsulation case 9, described jet pipe 3 comprises jet pipe and lower jet pipe, is located at the upper and lower surface of conveyer belt respectively.Described jet pipe 3 is provided with arranges spray orifice more, and described injection diameter is 2 ~ 3mm, and the spacing between described spray orifice is 7 ~ 10mm.Preferably, described jet pipe 3 is provided with 3 ~ 4 row's spray orifices.Described fibrous encapsulation case 9 is provided with funnel shaped entrance.Described fibrous encapsulation case 9 is sealed with polyester staple fiber.The pressure limit of described air compressor machine 10 is 0.5 ~ 0.6MPa.From coating machine 1 wet pole plate 2 out, be delivered to pressure roller 4 and jet pipe 3 place with conveyer belt, carry out spray fiber and roll extrusion.Polyester staple fiber (length 2 ~ 3mm) is placed in fibrous encapsulation case 9, the compressed air part that air compressor machine 10 produces is transported in fibrous encapsulation case 9, a part is combined with the efferent duct of fiber by conveyance conduit, fiber in fibrous encapsulation case 9 is blown afloat with pipeline, use compressed air afterburning again, be sprayed onto pole plate 2 plate face and pressure roller 4 from jet pipe 3, pressure roller 4 pairs of pole plates 2 carry out roll extrusion, the fiber pressure viscosity on pole plate 2 surface in lead plaster.Because all will there be fiber in the upper and lower plate face of pole plate 2, jet pipe is divided into jet pipe and lower jet pipe, and jet pipe is the distribution of many spray orifices.Because plate face is fiber-covered, can not stick together, so no longer use plate face flash baking kiln when receiving lamination.
Conventional battery pole plate plate coating device, shown in Figure 1, pole plate 2 is after coating machine 1, and the good wet cream pole plate 2 of full-filling is from jet pipe 3 processes, and jet pipe 3 lower end is provided with many spray orifices, is beneficial to the pressure roller 4 that acid flows to lower end smoothly; The acid that jet pipe 3 flows out pours on pressure roller 4, and pressure roller 4 is surperficial at pole plate 2 sour roll extrusion when roll-in pole plate; Three grades of stillpots 5 are provided with overfall, and the plumbous mud of precipitation is retained, and limpid acid is continued reuse; Acid after precipitation is extracted in high-order acid storing tank 7 with sour pump 6, and then is back to use jet pipe 3 from the bottom pipeline extraction of high-order acid storing tank 7; Pole plate drying kiln 8, inside is electric heating, and temperature is generally at 150 ~ 200 DEG C, and when pole plate 2 is out-of-date from drying kiln 8 delivered inside, acid, the water on pole plate 2 surface are suitably dried, and make collecting plate 2 be unlikely to stick together; Pole plate 2 transfers out from drying kiln, enters the subsequent processing that storage battery makes.Although drenched the acid of pole plate 2 through precipitation, still there is fiber, lead dust swims in reuse and drench in acid, because high position storage acid 7 is incorporated into jet pipe 3 by flow by gravity mode, the spray orifice of jet pipe 3 is larger, acid just can be made to flow out smoothly, but spray orifice is larger, the acid of flowing out becomes column, the flow-rate ratio of stream on pole plate is more, and drench sour polar board surface difficulty and control evenly, the position not pouring acid easily cracks, dry linting; After pole plate adopts flash baking kiln to carry out dry tack free, moisture easily loses, and is unfavorable for polar plate solidification.
Coating machine 1 in apparatus of the present invention is by wet cream pole plate 2 good for full-filling; Air compressor machine 10 produces compressed air, and pressure is guaranteed in 0.5 ~ 0.6MPa scope; The oral area of fibrous encapsulation case 9 is falred entrance, fiber be placed on interior after will entrance close guarantee sealing; Jet pipe 3 is having many spray orifices to pressure roller 4 and pole plate 2 plate face, and the diameter of spray orifice is 2 ~ 3mm, and nozzle spacing is 7 ~ 10mm, and spray orifice is 3 ~ 4 rows, and fiber is sprayed onto pole plate 2 plate face and pressure roller 4 from spray orifice; Pressure roller 4 is smooth for pole plate 2 surface rolling, and next fiber roll extrusion is in the surperficial lead plaster of pole plate 2; Through pole plate 2 surface spray fiber, roll over after, lamination is carried out to pole plate 2 and packs up, proceed to subsequent processing.Transmission mechanism is driven by motor.
Structure of the present invention is simple, easy to use, jet pipe comprises jet pipe and lower jet pipe, be located at the upper of conveyer belt respectively, lower surface, the two-sided of pole plate is made all to have fiber-covered, because pole plate plate face is fiber-covered, can not stick together when receiving folded pole plate, without the need to carrying out the step of flash baking again to pole plate plate face, save production process, sulfuric acid need not be drenched, reduce and the pollution of equipment is corroded, plate face is without sulfuric acid lead layer, reduce storage battery and change into the time, save the operation of drying kiln equipment and heat energy loss, avoid the dehydration of plate face, be beneficial to follow-up polar plate solidification, reduce energy loss, enhance productivity.
The present invention is not limited to above-mentioned embodiment, and those skilled in the art also can make multiple change accordingly, but to be anyly equal to the present invention or similar change all should be encompassed in the scope of the claims in the present invention.

Claims (6)

1. an accumulator plate plate coating device, comprise frame, the conveyer belt be arranged in frame, the coating machine be connected with conveyer belt, be located at pressure roller above and below conveyer belt respectively, be positioned at the jet pipe of pressure roller side and the transmission mechanism of power is provided, it is characterized in that: the air compressor machine also including fibrous encapsulation case and be communicated with jet pipe with fibrous encapsulation case, described jet pipe comprises jet pipe and lower jet pipe, is located at the upper and lower surface of conveyer belt respectively.
2. accumulator plate plate coating device according to claim 1, is characterized in that: described jet pipe is provided with arranges spray orifice more, and described injection diameter is 2 ~ 3mm, and the spacing between described spray orifice is 7 ~ 10mm.
3. accumulator plate plate coating device according to claim 2, is characterized in that: described jet pipe is provided with 3 ~ 4 row's spray orifices.
4. accumulator plate plate coating device according to claim 1, is characterized in that: described fibrous encapsulation case is provided with funnel shaped entrance.
5. the accumulator plate plate coating device according to any one of claim 1 or 4, is characterized in that: described fibrous encapsulation case is sealed with polyester staple fiber.
6. accumulator plate plate coating device according to claim 1, is characterized in that: the pressure limit of described air compressor machine is 0.5 ~ 0.6MPa.
CN201310650330.0A 2013-12-06 2013-12-06 Accumulator plate plate coating device Active CN103682262B (en)

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Application Number Priority Date Filing Date Title
CN201310650330.0A CN103682262B (en) 2013-12-06 2013-12-06 Accumulator plate plate coating device

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CN103682262B true CN103682262B (en) 2015-09-16

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Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105576313A (en) * 2014-10-27 2016-05-11 河南金马蓄电池有限公司 Recycling device of sulfuric acid and lead paste
CN108011080A (en) * 2017-11-20 2018-05-08 双登集团股份有限公司 Slim pole plate preparation method built in lead-acid accumulator

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201017939Y (en) * 2007-03-28 2008-02-06 保定金阳光能源装备科技有限公司 Roller type two-sided coating machine
CN201773893U (en) * 2010-04-28 2011-03-23 新乡市亚洲电源科技有限公司 Composite plate for storage batteries
CN203617390U (en) * 2013-12-06 2014-05-28 河南超威电源有限公司 Coating device of accumulator plates

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201017939Y (en) * 2007-03-28 2008-02-06 保定金阳光能源装备科技有限公司 Roller type two-sided coating machine
CN201773893U (en) * 2010-04-28 2011-03-23 新乡市亚洲电源科技有限公司 Composite plate for storage batteries
CN203617390U (en) * 2013-12-06 2014-05-28 河南超威电源有限公司 Coating device of accumulator plates

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