CN205828532U - Lean solution rolling sulfuric acid apparatus is dipped in a kind of environmental protection saving smear green plate rich solution rolling - Google Patents
Lean solution rolling sulfuric acid apparatus is dipped in a kind of environmental protection saving smear green plate rich solution rolling Download PDFInfo
- Publication number
- CN205828532U CN205828532U CN201620621261.XU CN201620621261U CN205828532U CN 205828532 U CN205828532 U CN 205828532U CN 201620621261 U CN201620621261 U CN 201620621261U CN 205828532 U CN205828532 U CN 205828532U
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- Prior art keywords
- rolling
- roll
- dipped
- roller
- green plate
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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Abstract
The utility model discloses a kind of environmental protection saving smear green plate rich solution rolling and dip in lean solution rolling sulfuric acid apparatus, roller is dipped in including rolling up and down, delivery roll and upper and lower seaming roll up and down, described rolling up and down is dipped in roller and is soaked the rolling up and down rolled across below respectively and dip in acid tank, roll with touching with upper and lower delivery roll respectively to transmit again, delivery roll touches transmission rolling the most respectively with upper and lower seaming roll up and down, seaming roll gap is arranged up and down, gap arranges green plate conveying raceway, roller is dipped in described rolling up and down, and the roll surface of upper and lower delivery roll and upper and lower seaming roll all wraps up resistance to suction acid roller cloth.Green plate does not produce dilute sulfuric acid and the drippage of lead mud when being rolled by this device, does not produce rolling lead plumbate mud and acid solution waste, and surface acid liquid layer is thin uniformly.
Description
Technical field
This utility model relates to lead-acid storage battery production field, is specifically related to a kind of environmental protection saving smear green plate rich solution
Lean solution rolling sulfuric acid apparatus is dipped in rolling.
Background technology
After lead-acid accumulator smear, green plate rolling is an indispensable important step in green plate manufacture process, raw
Pole plate rolling is different because of medium difference or the mode used, and the rolling device that it uses is different, but the purpose of rolling is basically identical:
1, green plate softness injustice lead plaster makes its surface reach smooth through rolling, also makes grid and lead plaster combine more
Good；
2, green plate is through rolling rear surface with dilute sulfuric acid liquid layer in paper membrane or surface rolling, prevents green plate table after surface drying
There is crackle in face lead plaster adhesion or green plate surface；
3, form the lead sulfate thin layer of densification in green plate surface rolling after dilute sulfuric acid liquid layer surface drying, can prevent green plate from existing
Solidification moisturizing and wet down stage moisture loss are too fast.
For the most conventional pouring rolling acid rolling, because its device possesses the advantages such as simple, effective, it is commonly used,
But deposit in Shi Yonging that all kinds of corrupt practices creep in:
1, the rolling of dilute sulfuric acid rich solution spray, makes the lead plaster on green plate surface wash away with dilute sulfuric acid, runs off more, account for positive pole
About the 2.4% of lead plaster amount, about the 0.9% of cathode lead plaster amount；
2, dilute sulfuric acid spray is rolled over the surface of green plate, and when by rolling the gap between rod up and down, overflow is to rolling
After green plate two end surfaces, cause surface, green plate two ends acid solution uneven；
3, the green plate surface spent acid after the rolling of rich solution spray is more, needs to dry kiln temperature degree higher, energy consumption during dry tack free
Higher；
4, after green plate surface spent acid relatively multiple location surface drying, the lead plaster surface dehydration of acid solution less position is too much, can cause
Green plate lead plaster surface occurs that crackle, surface drying face lead plaster are combined loosely with internal lead plaster, cause floating powder on surface on the high side, to follow-up life
Produce and there is more serious impact in the service life of battery；
5, the surface acid solution rolling inequality after green plate rolling, in follow-up solidification drying stage dehydrating speed difference relatively
Greatly, its each position lead plaster intensity is the most different, acid solution more part lead plaster to land fall strength of briquette poor；
6, rolling uneven acid solution more part solidification dried surface sulphuric acid lead layer is thicker, after assemble charging chemical conversion
Lead sulfate is difficult to convert, and easily occurs that positive plate white patches on surface is too much or blocked up phenomenon.
Summary of the invention
The technical problems to be solved in the utility model is to provide a kind of environmental protection saving smear green plate rich solution rolling and dips in lean solution
Rolling sulfuric acid apparatus, does not produce dilute sulfuric acid and the drippage of lead mud when green plate is by rolling, does not produce rolling lead plumbate mud and acid solution wave
Taking, surface acid liquid layer is thin uniformly, and after surface drying, the dehydration of lead plaster surface is uniform, does not haves green plate lead plaster surface and crackle occurs, Gu
Changing dried lead plaster to be firmly combined with internal lead plaster, green plate floating powder on surface is few, reduces the use longevity to subsequent production and battery
The impact of life.
This utility model is achieved through the following technical solutions:
Lean solution rolling sulfuric acid apparatus is dipped in a kind of environmental protection saving smear green plate rich solution rolling, dips in roller including rolling up and down, up and down
Delivery roll and upper and lower seaming roll, described rolling up and down dips in roller and soaks the rolling up and down rolled across below respectively and dip in acid tank, then with respectively with upper
Lower delivery roll touches transmission and rolls, and upper and lower delivery roll touches transmission the most respectively and rolls with upper and lower seaming roll, upper and lower seaming roll gap
Arranging, arrange green plate conveying raceway in gap, described rolling up and down dips in roller, on the roll surface of upper and lower delivery roll and upper and lower seaming roll all
Wrap up resistance to suction acid roller cloth.
The further improvement project of this utility model is, described upper and lower delivery roll is respectively equipped with compression jackscrew and side compression
Jackscrew.By adjusting upper and lower delivery roll and upper compression jackscrew and side compression jackscrew, effectively control the resistance to suction acid of upper and lower seaming roll surface
Acid solution lean solution degree in roller cloth.
This utility model further improvement project is, described lower seaming roll is driven to be in transmission connection in coating machine, lower rolling
Seaming roll in roller drive connection respectively, roller is dipped in upper rolling, roller is dipped in lower rolling.
This utility model further improvement project is, described upper seaming roll is provided with lower compression jackscrew.Seaming roll up and down
Between rolling pressure by screw under upper seaming roll compress jackscrew be adjusted.
This utility model further improvement project is, roller, upper and lower delivery roll and upper and lower seaming roll are dipped in described rolling up and down
5-7 layer resistance to suction acid roller cloth is all wrapped up on roll surface.On roller, the acidproof acid roller cloth of inhaling of the 5-7 layer of parcel can adsorb enough acid
Liquid, has certain elasticity simultaneously, makes the green plate surface of rolling form woven design clearly, increases its surface area.
This utility model further improvement project is, acid tank connection acid inlet tube is dipped in described rolling up and down, and acid inlet tube is provided with
Enter acid electromagnetic valve.
This utility model further improvement project is, described electromagnetic valve links with green plate smearing machine start-stop.Use electricity
Magnet valve and green plate smearing machine start-stop link, and control rolling up and down and dip in and enter acid flow, the dilution heat of sulfuric acid when non-smear in acid tank
Will not flow down, it is not necessary to operator carry out switching manipulation.
This utility model further improvement project is, roller, upper and lower delivery roll and upper and lower seaming roll are dipped in described rolling up and down
Diameter identical.The identical generally applicable exchange of diameter of roller, reduces the storage number of spare parts, saves production cost.
This utility model further improvement project is, described rolling up and down is dipped in roller, upper and lower delivery roll and upper and lower seaming roll and adopted
With acidproof plastics rod or rubber roll.
This utility model further improvement project is, it is logical that roller, upper and lower delivery roll and upper and lower seaming roll are dipped in described rolling up and down
Cross bearing shell to be fixed on fixing frame plate.Delivery roll and upper and lower seaming roll, up and down rolling dip in the contact pressure of roller by passing up and down up and down
Pass roll shaft watt to be adjusted.
This utility model compared with prior art, has a following obvious advantage:
1, this device by up and down rolling dip in roller by dilute sulfuric acid rolling dip in rolling dip in roller surface parcel acidproof cylinder cloth in, be in
Rich solution state, then the extruding by upper and lower delivery roll so that it is acid amount slightly below saturation in the acidproof cylinder cloth of surface parcel,
In making the resistance to suction in upper and lower seaming roll surface acid roller cloth by upper and lower delivery roll and the friction of upper and lower seaming roll transmission again, acid solution is in
Lean liquid status, green plate is by the dilute sulfuric acid layer of thin layer in surface rolling during rolling, without producing dilute sulfuric acid and lead mud
Drippage, do not cause lead plumbate mud and acid solution waste, both reduced production cost, decreased the pollution to environment of lead mud and acid solution；
The most unleaded mud and the recycling of acid solution, eliminate the expenditure of the multiple expense that reprocessing utilizes.
2, the green plate surface acid solution thin layer after lean solution rolling acid is the most moderate, dries kiln temperature degree and reduces, reduce during dry tack free
Energy consumption.
3, after the uniform surface drying of green plate surface acid solution thin layer, the dehydration of lead plaster surface is uniform, does not haves green plate lead
There is crackle in cream surface, solidifies dried lead plaster and is firmly combined with internal lead plaster, and green plate floating powder on surface is few, decreases follow-up
The impact in the service life of production and battery.
4, the surface acid solution rolling after green plate rolling is uniformly, at follow-up solidification drying stage dehydrating speed basic
Causing, its each position lead plaster intensity is identical, and it is more consistent that green plate lands fall strength of briquette.
5, acid solution rolling is uniformly, solidifies dried surface lead sulfate thickness uniform, sulphuric acid after assemble charging chemical conversion
Lead converts uniformly, does not haves that positive plate white patches on surface is too much or blocked up phenomenon.
Accompanying drawing explanation
Fig. 1 is this utility model structural representation.
Detailed description of the invention
As it is shown in figure 1, this utility model includes rolling up and down and dips in roller 11,16, upper and lower delivery roll 2,15 and up and down seaming roll 5,
8, described rolling up and down is dipped in roller 11,16 and is soaked the rolling up and down rolled across below respectively and dip in acid tank 12,17, then with respectively with upper and lower delivery roll
2,15 touching transmission rolling, upper and lower delivery roll 2,15 touches transmission the most respectively and rolls with upper and lower seaming roll 5,8, upper and lower seaming roll 5,
8 gaps are arranged, and arrange green plate conveying raceway 13 in gap, and roller, upper and lower delivery roll and upper and lower seaming roll are dipped in described rolling up and down
5-7 layer resistance to suction acid roller cloth 6 is all wrapped up on roll surface.
Having three sprocket wheels on the roll shaft of described lower seaming roll 8, one of them driven being in transmission connection (is shown in figure in coating machine
Go out), other two roller 11 is dipped in rolling in drive connection respectively, roller 16 is dipped in lower rolling, and upper seaming roll 5 is by lower seaming roll 8 other end
Gear driven carries out backwards rotation.Up and down delivery roll 2,15 be driven in upper and lower seaming roll 5,8 and up and down rolling dip in roller 11,16 and carry out turning
Dynamic.
It is respectively equipped with compression jackscrew 1 and side compression jackscrew 3 on described upper and lower delivery roll 2,15.
Described upper seaming roll 5 is provided with lower compression jackscrew 4.
Described rolling up and down is dipped in acid tank 12,17 and is connected acid inlet tube 10, and acid inlet tube 10 is provided with into acid electromagnetic valve 9, electromagnetic valve 9 with
Green plate smearing machine start-stop links.
Described rolling up and down is dipped in roller, upper and lower delivery roll and upper and lower seaming roll and is used acidproof plastics rod or rubber roll, and its diameter is identical.
Described rolling up and down is dipped in roller, upper and lower delivery roll and upper and lower seaming roll and is fixed on fixing frame plate 14 by bearing shell 18.
Work process:
Smearing machine is opened and is started smear, enters acid electromagnetic valve and opens, and the dilute sulfuric acid that content is higher is flowed into rolling up and down and dips in acid tank
In.
Smearing machine drives upper seaming roll reverse rolling by seaming roll under chain-driving, lower seaming roll by pinion rotation,
The roller chain drive by lower seaming roll is dipped in upper and lower two rollings, rotates in acid tank is dipped in rolling, and the resistance to suction acid roller on roller surface is dipped in rolling
It is filled dilution heat of sulfuric acid in cloth, is in rich solution state.Delivery roll is driven in seaming roll and roller is dipped in rolling, and in rotation, rolling is dipped in roller
Acid solution in roller cloth sucks in the roller cloth on delivery roll, and in the roller cloth on delivery roll, acid solution is in the most saturated shape
State, the acid solution inhaled in roller cloth is passed to the most again in the roller cloth of seaming roll by delivery roll, the roller cloth of seaming roll
Interior acid solution is in lean liquid status, during the lean solution degree of the transmission capacity of acid solution and seaming roll roller cloth can be by upper compression jackscrew
It is adjusted with side compression jackscrew.The adjustment compressing jackscrew and side compression jackscrew on both sides answers synchronous parallel to carry out.
After smear, green plate is delivered between upper and lower seaming roll by conveying raceway by green plate, and upper and lower seaming roll is through acid solution
Transmission, sucks a certain amount of dilution heat of sulfuric acid in roller cloth, but still is in lean liquid status, lean solution degree roll with green plate after not
Produce dilute sulfuric acid and lead mud drippage is as the criterion.Green plate is through the upper thickness uniform dilute sulfuric acid thin layer of rolling rear surface rolling.Roll up and down
Pressure size between pressure roller is adjusted by the lower compression jackscrew at the bearing shell of upper seaming roll two ends, compresses jackscrew and carry out under both sides
Adjustment answers synchronous parallel to carry out.
Claims (10)
1. lean solution rolling sulfuric acid apparatus is dipped in an environmental protection saving smear green plate rich solution rolling, it is characterised in that: include rolling up and down
Dipping in roller (11,16), upper and lower delivery roll (2,15) and upper and lower seaming roll (5,8), described rolling up and down is dipped in roller (11,16) and is soaked respectively and roll across
Acid tank (12,17) is dipped in rolling up and down below, then rolls with touching transmission respectively with upper and lower delivery roll (2,15), upper and lower delivery roll
(2,15) touch transmission the most respectively and roll with upper and lower seaming roll (5,8), and upper and lower seaming roll (5,8) gap is arranged, and arrange in gap
Green plate conveying raceway (13), described rolling up and down is dipped in roller, the roll surface of upper and lower delivery roll and upper and lower seaming roll is all wrapped up resistance to suction acid
Roller cloth (6).
Lean solution rolling sulfuric acid apparatus is dipped in a kind of environmental protection saving smear green plate rich solution rolling the most according to claim 1, its
It is characterised by: on described upper and lower delivery roll (2,15), be respectively equipped with compression jackscrew (1) and side compression jackscrew (3).
Lean solution rolling sulfuric acid apparatus is dipped in a kind of environmental protection saving smear green plate rich solution rolling the most according to claim 1, its
It is characterised by: described lower seaming roll (8) is driven to be in transmission connection in coating machine, seaming roll in lower seaming roll (8) drive connection respectively
(5), roller (11) is dipped in upper rolling, roller (16) is dipped in lower rolling.
Lean solution rolling sulfuric acid apparatus is dipped in a kind of environmental protection saving smear green plate rich solution rolling the most according to claim 1, its
It is characterised by: described upper seaming roll (5) is provided with lower compression jackscrew (4).
Lean solution rolling sulfuric acid apparatus is dipped in a kind of environmental protection saving smear green plate rich solution rolling the most according to claim 1, its
It is characterised by: roller is dipped in described rolling up and down, the roll surface of upper and lower delivery roll and upper and lower seaming roll all wraps up 5-7 layer resistance to suction acid roller
Cloth.
Lean solution rolling sulfuric acid apparatus is dipped in a kind of environmental protection saving smear green plate rich solution rolling the most according to claim 1, its
It is characterised by: acid tank (12,17) connection acid inlet tube (10) is dipped in described rolling up and down, and acid inlet tube (10) is provided with into acid electromagnetic valve (9).
Lean solution rolling sulfuric acid apparatus is dipped in a kind of environmental protection saving smear green plate rich solution rolling the most according to claim 6, its
It is characterised by: described electromagnetic valve links with green plate smearing machine start-stop.
Lean solution rolling sulfuric acid apparatus is dipped in a kind of environmental protection saving smear green plate rich solution rolling the most according to claim 1, its
Be characterised by: described up and down rolling dip in roller, upper and lower delivery roll and upper and lower seaming roll diameter identical.
Lean solution rolling sulfuric acid apparatus is dipped in a kind of environmental protection saving smear green plate rich solution rolling the most according to claim 1, its
It is characterised by: described rolling up and down is dipped in roller, upper and lower delivery roll and upper and lower seaming roll and used acidproof plastics rod or rubber roll.
Lean solution rolling sulfuric acid apparatus is dipped in a kind of environmental protection saving smear green plate rich solution rolling the most according to claim 1, its
It is characterised by: described rolling up and down is dipped in roller, upper and lower delivery roll and upper and lower seaming roll and is fixed on fixing frame plate (14) by bearing shell (18)
On.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620621261.XU CN205828532U (en) | 2016-06-22 | 2016-06-22 | Lean solution rolling sulfuric acid apparatus is dipped in a kind of environmental protection saving smear green plate rich solution rolling |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620621261.XU CN205828532U (en) | 2016-06-22 | 2016-06-22 | Lean solution rolling sulfuric acid apparatus is dipped in a kind of environmental protection saving smear green plate rich solution rolling |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205828532U true CN205828532U (en) | 2016-12-21 |
Family
ID=58146899
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620621261.XU Withdrawn - After Issue CN205828532U (en) | 2016-06-22 | 2016-06-22 | Lean solution rolling sulfuric acid apparatus is dipped in a kind of environmental protection saving smear green plate rich solution rolling |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205828532U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105938895A (en) * | 2016-06-22 | 2016-09-14 | 天能集团江苏科技有限公司 | Environment-friendly material-saving device for sulfuric acid rolling of smeared unformed plates through rolling dipping of rich solution with barren solution |
-
2016
- 2016-06-22 CN CN201620621261.XU patent/CN205828532U/en not_active Withdrawn - After Issue
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105938895A (en) * | 2016-06-22 | 2016-09-14 | 天能集团江苏科技有限公司 | Environment-friendly material-saving device for sulfuric acid rolling of smeared unformed plates through rolling dipping of rich solution with barren solution |
| CN105938895B (en) * | 2016-06-22 | 2018-10-02 | 天能集团江苏科技有限公司 | Lean solution rolling sulfuric acid apparatus is dipped in a kind of environmental protection saving smear green plate rich solution rolling |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20161221 Effective date of abandoning: 20181002 |