CN105089117A - Novel thin-edge basin and manufacturing process - Google Patents
Novel thin-edge basin and manufacturing process Download PDFInfo
- Publication number
- CN105089117A CN105089117A CN201410238049.0A CN201410238049A CN105089117A CN 105089117 A CN105089117 A CN 105089117A CN 201410238049 A CN201410238049 A CN 201410238049A CN 105089117 A CN105089117 A CN 105089117A
- Authority
- CN
- China
- Prior art keywords
- basin
- featheredge
- panel
- lower cover
- novel
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Landscapes
- Laminated Bodies (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
Abstract
The invention relates to the technical field of a sanitary product, and in particular relates to a novel thin-edge basin and a manufacturing process. The novel thin-edge basin comprises a panel and a lower cover plate, wherein the panel comprises an upper plate surface and four side plate surfaces which are arranged in a mode of surrounding the upper plate surface; the four side plate surfaces are identical in height and are sequentially connected end to end; a water storage tank which sinks inwards is formed in the outer surface of the upper plate surface; the lower cover plate covers an opening in the lower part of the panel; the outer surface of the lower cover plate is horizontal with the four side plate surfaces; a foaming space is formed between the inner surface of the lower cover plate and the inner surface of the panel; at least one circle of steel frames or at least one steel frame is arranged inside the foaming space; inside the foaming space, a foaming layer is arranged around the steel frame; a drain hole is formed in the thin-edge basin; and the drain hole runs through the panel, the foaming layer and the lower cover plate.
Description
Technical field
The present invention relates to sanitaryware technical field, specifically a kind of novel featheredge basin and manufacture craft.
Background technology
Resin has softening or fusion range after typically referring to and being heated, having liquidity preference under external force time softening, is solid-state, semisolid under normal temperature, also can be liquid organic polymer sometimes, in a broad aspect, any polymer that can process raw material as plastic products is all called resin.The utilization of present use resin is more and more extensive, but resin has certain contaminative to environment, is not very environmental protection.At present, on market, the existing base for shower house generally all adopts resin and fiberizing to make, moulding process more complicated, if shaping base is too thin, then damage than being easier to, if increase the thickness of base, then need more resin, and cost increase; On the other hand, the moulding process time is long, and therefore production efficiency is not high.
Summary of the invention
In order to provide, a kind of structure is simple in the present invention, the novel featheredge basin of firm and durable and moulding process is simple, process time is short featheredge basin manufacture craft.
The present invention is achieved through the following technical solutions:
A kind of novel featheredge basin, comprise panel and lower cover, four lateral plates that described panel comprises upper face and arranges around upper face, the height of described four lateral plates is identical, and head and the tail are connected successively, the external surface of described upper face is provided with the aqua storage tank caved inward, described lower cover is placed on described lower panels opening part, the external surface of described lower cover is mutually concordant with described four lateral plates, space of foaming is formed between the inner surface of described lower cover and the inner surface of described panel, at least one circle steelframe or at least one steelframe is provided with in described foaming space, be positioned at described foaming space around described steelframe and be provided with foaming layer, the inner surface of described panel covers described steelframe and be provided with one deck PVC waterproof film, described featheredge basin is provided with a drainage hole, described drainage hole runs through described panel, foaming layer and lower cover.
The described aqua storage tank degree of depth is everywhere identical.
The external surface of described upper face is provided with a circle groove around described drainage hole, and the cross section of described groove is curved.
Described lower cover is mutually bonding with the inside wall of four lateral plates of described panel by glue.
A circle steelframe is provided with in described foaming space.
A manufacture craft for novel featheredge basin, comprises the following steps:
(1), by flat plastic front board put into plastics suction mould plastics sucking moulding, four of panel limits are turned down formation four lateral plates downwards, then central part forms upper face, and described upper face forms an aqua storage tank caved inward;
(2), the panel of plastics sucking moulding is put into the injection mould matched with the shape of the panel of described forming;
(3), in the inner side of described four lateral plates place at least one circle steelframe or at least one steelframe, the height of described steelframe is less than the height of described four lateral plates;
(4) put into one deck PVC waterproof film, again, described PVC waterproof film covers described steelframe;
(5), at the opening part of described shaping panel cover lower cover, the external surface of described lower cover is mutually concordant with described four lateral plates, forms space of foaming between the inner surface of described lower cover and the inner surface of described panel;
(6), by injection mould to annotate in described foaming space expanded material, form foaming layer;
(7) the featheredge basin, by injection moulding completed is taken out in injection mould, then puts into incubator inside holding;
(8), insulation after featheredge basin is taken out in incubator, be put on Digit Control Machine Tool and bore drainage hole;
(9), clean featheredge basin, and dry, then case after packaging.
In described step (1), during plastic uptake, temperature remains between 180 DEG C ~ 210 DEG C, and the plastic uptake time is 3min ~ 5min.
In described step (6), expanded material is polyurethane.
Blowing temperature in described step (6) controls between 35 DEG C ~ 45 DEG C, and foamed time is 1min ~ 3min.
Temperature retention time in described step (7) is between 5h ~ 7h, and holding temperature controls between 25 DEG C ~ 30 DEG C.
The beneficial effect that the present invention brings is:
In the present invention, described novel featheredge basin comprises panel and lower cover, between described panel and lower cover, mould filling polyurethane foam material forms foaming layer, intensity and the application life of whole base can be ensured on the one hand, on the other hand, the base material requested of this kind of structure is less, and the loss of material is less, therefore compares environmental protection.The manufacture craft of described featheredge basin is fairly simple, relative energy-saving, environmental protection, and required time is less, and then improves production efficiency.
Accompanying drawing explanation
Below in conjunction with accompanying drawing, the present invention is described in further detail.
Fig. 1 is the structural representation of novel featheredge basin of the present invention.
Fig. 2 is the sectional drawing of novel featheredge basin of the present invention.
The label that in figure, component names is corresponding is as follows:
1, panel; 2, lower cover; 3, aqua storage tank; 4, steelframe; 5, foaming layer; 6, PVC waterproof film; 7, drainage hole; 8, groove.
Detailed description of the invention
Below in conjunction with drawings and Examples, the present invention is described in further detail:
Embodiment one:
As the embodiment of novel featheredge basin of the present invention, as depicted in figs. 1 and 2, comprise panel 1 and lower cover 2, four lateral plates that described panel 1 comprises upper face and arranges around upper face, the height of described four lateral plates is identical, and head and the tail are connected successively, the external surface of described upper face is provided with the aqua storage tank 3 caved inward, described lower cover 2 is placed on described panel 1 lower opening place, the external surface of described lower cover 2 is mutually concordant with described four lateral plates, space of foaming is formed between the inner surface of described lower cover 2 and the inner surface of described panel 1, a circle steelframe 4 is provided with in described foaming space, be positioned at described foaming space around described steelframe 4 and be provided with foaming layer 5, the inner surface of described panel 1 covers described steelframe 4 and be provided with one deck PVC waterproof film 6, described featheredge basin is provided with a drainage hole 7, described drainage hole 7 runs through described panel 1, foaming layer 5 and lower cover 2.
In the present embodiment, described aqua storage tank 3 degree of depth is everywhere identical.
In the present embodiment, the external surface of described upper face is provided with a circle groove 8 around described drainage hole 7, the cross section of described groove 8 is curved.
In the present embodiment, described lower cover 2 is mutually bonding with the inside wall of four lateral plates of described panel 1 by glue.
Certainly, also can be provided with two circles or three circles or four circles or five in described foaming space and enclose steelframes, one or two or three or four steelframes also can be set.So, also all within scope, repeat no longer one by one here.
As the embodiment of the manufacture craft of novel featheredge basin of the present invention, comprise the following steps:
(1), by flat plastic front board 1 put into plastics suction mould plastics sucking moulding, four of panel 1 limits are turned down formation four lateral plates downwards, then central part forms upper face, and described upper face forms an aqua storage tank caved inward 3;
(2), the panel 1 of plastics sucking moulding is put into the injection mould matched with the shape of the panel of described forming;
(3), in the inner side of described four lateral plates place a circle steelframe 4, the height of described steelframe 4 is less than the height of described four lateral plates;
(4) put into one deck PVC waterproof film 6, again, described PVC waterproof film 6 covers described steelframe 4;
(5), at the opening part of described shaping panel 1 cover lower cover 2, the external surface of described lower cover 2 is mutually concordant with described four lateral plates, forms space of foaming between the inner surface of described lower cover 2 and the inner surface of described panel 1;
(6), by injection mould to annotate in described foaming space expanded material, form foaming layer 5;
(7) the featheredge basin, by injection moulding completed is taken out in injection mould, then puts into incubator inside holding;
(8), insulation after featheredge basin is taken out in incubator, be put on Digit Control Machine Tool and bore drainage hole 7;
(10), clean featheredge basin, and dry, then case after packaging.
In the present embodiment, in described step (1), during plastic uptake, temperature remains on 190 DEG C, and the plastic uptake time is 4min.
In the present embodiment, in described step (6), expanded material is polyurethane.
In the present embodiment, the blowing temperature in described step (6) controls at 40 DEG C, and foamed time is 2min.
In the present embodiment, the temperature retention time in described step (7) is 6h, and holding temperature controls at 28 DEG C.
Embodiment two:
As the embodiment of the manufacture craft of novel featheredge basin of the present invention, be: in the present embodiment with the difference of embodiment one, in described step (1), during plastic uptake, temperature remains on 180 DEG C, and the plastic uptake time is 3min; Blowing temperature in described step (6) controls at 35 DEG C, and foamed time is 1min; Temperature retention time in described step (7) is 5h, and holding temperature controls at 25 DEG C.
In the present embodiment, all the other structures and beneficial effect are all consistent with embodiment one, repeat no longer one by one here.
Embodiment three:
As the embodiment of the manufacture craft of novel featheredge basin of the present invention, be: in the present embodiment with the difference of embodiment one, in described step (1), during plastic uptake, temperature remains on 210 DEG C, and the plastic uptake time is 5min; Blowing temperature in described step (6) controls at 45 DEG C, and foamed time is 3min; Temperature retention time in described step (7) is 7h, and holding temperature controls at 30 DEG C.
In the present embodiment, all the other structures and beneficial effect are all consistent with embodiment one, repeat no longer one by one here.
Claims (10)
1. a novel featheredge basin, it is characterized in that comprising panel and lower cover, four lateral plates that described panel comprises upper face and arranges around upper face, the height of described four lateral plates is identical, and head and the tail are connected successively, the external surface of described upper face is provided with the aqua storage tank caved inward, described lower cover is placed on described lower panels opening part, the external surface of described lower cover is mutually concordant with described four lateral plates, space of foaming is formed between the inner surface of described lower cover and the inner surface of described panel, at least one circle steelframe or at least one steelframe is provided with in described foaming space, be positioned at described foaming space around described steelframe and be provided with foaming layer, the inner surface of described panel covers described steelframe and be provided with one deck PVC waterproof film, described featheredge basin is provided with a drainage hole, described drainage hole runs through described panel, foaming layer and lower cover.
2. novel featheredge basin as claimed in claim 1, is characterized in that the described aqua storage tank degree of depth is everywhere identical.
3. novel featheredge basin as claimed in claim 2, the external surface that it is characterized in that described upper face is provided with a circle groove around described drainage hole, and the cross section of described groove is curved.
4. novel featheredge basin as claimed in claim 3, is characterized in that described lower cover is mutually bonding with the inside wall of four lateral plates of described panel by glue.
5. novel featheredge basin as claimed in claim 4, is characterized in that being provided with a circle steelframe in described foaming space.
6. the manufacture craft of the novel featheredge basin as described in any one of claim 1-5, is characterized in that comprising the following steps:
(1), that flat plastic front board is put into plastics suction mould is shaping, and four of panel limits are turned down formation four lateral plates downwards, then central part forms upper face, and described upper face forms an aqua storage tank caved inward;
(2), the panel of plastics sucking moulding is put into the injection mould matched with the shape of the panel of described forming;
(3), in the inner side of described four lateral plates place at least one circle steelframe or at least one steelframe, the height of described steelframe is less than the height of described four lateral plates;
(4) put into one deck PVC waterproof film, again, described PVC waterproof film covers described steelframe;
(5), at the opening part of described shaping panel cover lower cover, the external surface of described lower cover is mutually concordant with described four lateral plates, forms space of foaming between the inner surface of described lower cover and the inner surface of described panel;
(6), by injection mould to annotate in described foaming space expanded material, form foaming layer;
(7) the featheredge basin, by injection moulding completed is taken out in injection mould, then puts into incubator inside holding;
(8), insulation after featheredge basin is taken out in incubator, be put on Digit Control Machine Tool and bore drainage hole;
(9), clean featheredge basin, and dry, then case after packaging.
7. the manufacture craft of novel featheredge basin as claimed in claim 6, when it is characterized in that plastic uptake in described step (1), temperature remains between 180 DEG C ~ 210 DEG C, and the plastic uptake time is 3min ~ 5min.
8. the manufacture craft of novel featheredge basin as claimed in claim 7, is characterized in that in described step (6), expanded material is polyurethane.
9. the manufacture craft of novel featheredge basin as claimed in claim 8, it is characterized in that the blowing temperature in described step (6) controls between 35 DEG C ~ 45 DEG C, foamed time is 1min ~ 3min.
10. the manufacture craft of novel featheredge basin as claimed in claim 9, it is characterized in that the temperature retention time in described step (7) is between 5h ~ 7h, holding temperature controls between 25 DEG C ~ 30 DEG C.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410238049.0A CN105089117B (en) | 2014-05-24 | 2014-05-24 | A kind of novel featheredge basin and manufacture craft |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410238049.0A CN105089117B (en) | 2014-05-24 | 2014-05-24 | A kind of novel featheredge basin and manufacture craft |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105089117A true CN105089117A (en) | 2015-11-25 |
| CN105089117B CN105089117B (en) | 2019-02-22 |
Family
ID=54570375
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410238049.0A Active CN105089117B (en) | 2014-05-24 | 2014-05-24 | A kind of novel featheredge basin and manufacture craft |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105089117B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109008734A (en) * | 2018-08-31 | 2018-12-18 | 宁波联城住工科技有限公司 | Box bathroom chassis and its manufacturing method |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20080072374A1 (en) * | 2006-09-21 | 2008-03-27 | Buddhika Jaliya Abesingha | Cushioned Basin and Method |
| CN101733934A (en) * | 2009-12-30 | 2010-06-16 | 曹云福 | Acrylic and polyurethane sanitary ware production technology |
| CN201767863U (en) * | 2010-06-07 | 2011-03-23 | 余凤 | Shower tray used in shower room |
| CN102923270A (en) * | 2012-10-16 | 2013-02-13 | 东莞市杰乐盛世运动用品有限公司 | Surfboard and manufacturing process thereof |
| CN203000714U (en) * | 2013-01-15 | 2013-06-19 | 王金燕 | Baby bath tub |
| CN203924247U (en) * | 2014-05-24 | 2014-11-05 | 平湖市雷乐思洁具有限公司 | A kind of novel featheredge basin |
-
2014
- 2014-05-24 CN CN201410238049.0A patent/CN105089117B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20080072374A1 (en) * | 2006-09-21 | 2008-03-27 | Buddhika Jaliya Abesingha | Cushioned Basin and Method |
| CN101733934A (en) * | 2009-12-30 | 2010-06-16 | 曹云福 | Acrylic and polyurethane sanitary ware production technology |
| CN201767863U (en) * | 2010-06-07 | 2011-03-23 | 余凤 | Shower tray used in shower room |
| CN102923270A (en) * | 2012-10-16 | 2013-02-13 | 东莞市杰乐盛世运动用品有限公司 | Surfboard and manufacturing process thereof |
| CN203000714U (en) * | 2013-01-15 | 2013-06-19 | 王金燕 | Baby bath tub |
| CN203924247U (en) * | 2014-05-24 | 2014-11-05 | 平湖市雷乐思洁具有限公司 | A kind of novel featheredge basin |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109008734A (en) * | 2018-08-31 | 2018-12-18 | 宁波联城住工科技有限公司 | Box bathroom chassis and its manufacturing method |
Also Published As
| Publication number | Publication date |
|---|---|
| CN105089117B (en) | 2019-02-22 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| TW200727806A (en) | Article of footwear having a fluid-filled bladder with a reinforcing structure | |
| CN102642437B (en) | Carving and molding process of leather | |
| CN101664239B (en) | Middle sole and manufacturing technique thereof | |
| CN104118125A (en) | Grating and preparation method thereof | |
| CN105089117A (en) | Novel thin-edge basin and manufacturing process | |
| CN203924247U (en) | A kind of novel featheredge basin | |
| CN204282735U (en) | The plastic composite floor that a kind of supporting capacity is strong | |
| CN203924544U (en) | A kind of ceiling insulation layer | |
| CN203919471U (en) | A kind of mould of preparing felt/upright fibres three-dimensional structure polymer matrix composites | |
| CN207296237U (en) | Heat insulation decoration integrated wallboard | |
| CN206796366U (en) | It is a kind of to make mould with the polyurethane insole painted in mould | |
| CN203185571U (en) | Glass panel with injection-molding side frame | |
| CN104191518A (en) | Mold and method for external wall heat insulation decorative molding to scrape polymer mortar | |
| CN204080582U (en) | A kind of inner support hollow wood-plastic rectangular slab | |
| KR20100059150A (en) | Frp pannel | |
| CN209794525U (en) | Bathtub hollow insulating layer curing mould | |
| CN204183818U (en) | Slipmat mould | |
| CN202990143U (en) | Secondary foaming polyurethane sandwich panel | |
| CN202127907U (en) | Integrated midsole of high-heeled shoe | |
| CN204435725U (en) | One is novel moulds plate | |
| CN202672577U (en) | Plastic-wood hollow plate | |
| CN103741942A (en) | Hollow plastic building template | |
| CN205028827U (en) | Keypad | |
| KR20100110440A (en) | Method of preparing light and heat-retaining bath tub and light and heat-retaining bath tub | |
| CN203957459U (en) | A kind of novel highlighted composite board |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20220726 Address after: 314300 555 Xitang Binhai Road, Xitang bridge (Development Zone), Haiyan County, Jiaxing, China Patentee after: Jiaxing Danni kitchen and bathroom equipment Co.,Ltd. Address before: 314200 Inner West building, No. 2531 xinqun Road, Pinghu Economic Development Zone, Pinghu City, Zhejiang Province Patentee before: PINGHU RELAX SANITARY WARE Co.,Ltd. |