CN209794525U - Bathtub hollow insulating layer curing mould - Google Patents
Bathtub hollow insulating layer curing mould Download PDFInfo
- Publication number
- CN209794525U CN209794525U CN201920505274.4U CN201920505274U CN209794525U CN 209794525 U CN209794525 U CN 209794525U CN 201920505274 U CN201920505274 U CN 201920505274U CN 209794525 U CN209794525 U CN 209794525U
- Authority
- CN
- China
- Prior art keywords
- mould
- bathtub
- groove
- curing
- mold
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 238000004321 preservation Methods 0.000 claims abstract description 10
- 238000007711 solidification Methods 0.000 claims abstract description 9
- 238000009413 insulation Methods 0.000 claims abstract description 4
- 238000002347 injection Methods 0.000 claims description 9
- 239000007924 injection Substances 0.000 claims description 9
- 239000002699 waste material Substances 0.000 claims description 2
- 238000001746 injection moulding Methods 0.000 abstract description 24
- 239000000463 material Substances 0.000 abstract description 24
- 238000000465 moulding Methods 0.000 abstract description 17
- 229920003023 plastic Polymers 0.000 abstract description 11
- 239000004033 plastic Substances 0.000 abstract description 11
- -1 polyethylene Polymers 0.000 abstract description 9
- 239000004698 Polyethylene (PE) Substances 0.000 abstract description 8
- 229920000573 polyethylene Polymers 0.000 abstract description 8
- 229920000915 polyvinyl chloride Polymers 0.000 abstract description 8
- 239000004800 polyvinyl chloride Substances 0.000 abstract description 8
- 239000004793 Polystyrene Substances 0.000 abstract description 4
- 238000000071 blow moulding Methods 0.000 abstract description 4
- 229920000515 polycarbonate Polymers 0.000 abstract description 4
- 239000004417 polycarbonate Substances 0.000 abstract description 4
- 229920002223 polystyrene Polymers 0.000 abstract description 4
- 229920000379 polypropylene carbonate Polymers 0.000 abstract description 3
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group 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C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 14
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- 238000010438 heat treatment Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
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- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials 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Abstract
the utility model discloses a bathtub cavity heat preservation curing mould, including the mould body, the upper end of this mould body is equipped with the solidification groove, logical groove has been seted up to the lateral wall in solidification groove install the cavity that can follow this logical groove longitudinal movement in leading to the groove and support the mould, the cavity supports the mould and passes through motor drive. The design realizes hollow injection molding by adopting a hollow support mold, and when the hollow support mold is used for injection molding in a curing groove, the hollow support mold is pushed into the curing groove to realize the hollowness of the model; because the hollow injection molding process in the prior art is mainly used for plastic suitable for hollow molding: high-pressure polyethylene, low-pressure polyethylene, hard polyvinyl chloride, soft polyvinyl chloride, polystyrene, polypropylene and polycarbonate are manufactured in a blow molding mode, but the blow-molded heat insulation layer is soft in texture, fragile and easy to damage and not suitable for being used in a bathtub, so that the mode of adopting a hollow support mold is more beneficial to the stable molding of materials.
Description
Technical Field
The utility model relates to a bathtub, heat preservation, mould, concretely relates to bathtub cavity heat preservation solidification mould.
Background
A bathtub is a plumbing fixture for bathing or showering, typically in a residential bathroom. Modern bathtubs are mostly made of acrylic or glass fiber, and also made of steel coated with ceramic, in recent years, wooden bathtubs are gradually prevailing in the continental china, and are mainly made of cedar wood in the sichuan region as a base material, so that the bathtub is also called a cedar barrel.
Old western style bathtubs are typically made of rust protected (galvanized) steel or iron. Since most of bathtubs have a rectangular shape, various shapes of bathtubs have been developed in recent years due to the increasing popularity of sub-force heating bathtubs. The most common color of bathtubs is white, as well as other hues such as pink. The bottom of most bathtubs is provided with a water removing level, and the upper part of the bathtubs is also provided with a water removing level for preventing full discharge. Some install the water throat on the edge of the bathtub.
The mould is various moulds and tools for obtaining required products by injection molding, blow molding, extrusion, die casting or forging forming, smelting, stamping and other methods in industrial production. In short, a mold is a tool used to make a shaped article, the tool being made up of various parts, different molds being made up of different parts. The processing of the appearance of an article is realized mainly through the change of the physical state of a formed material. The element has the name of "industrial mother".
The blank is formed into a tool with a specific shape and size under the action of external force. The method is widely applied to blanking, die forging, cold heading, extrusion, powder metallurgy part pressing, pressure casting and the forming processing of compression molding or injection molding of products such as engineering plastics, rubber, ceramics and the like. The die has a specific contour or cavity shape, and the blank can be separated (blanked) according to the contour shape by applying the contour shape with the cutting edge. The blank can obtain a corresponding three-dimensional shape by using the shape of the inner cavity. The mold generally comprises a movable mold and a fixed mold (or a male mold and a female mold), which can be separated or combined. When the blank is closed, the blank is injected into the die cavity for forming. The die is a precise tool, has a complex shape, bears the expansion force of a blank, has higher requirements on structural strength, rigidity, surface hardness, surface roughness and processing precision, and the development level of die production is one of important marks of the mechanical manufacturing level.
The hollow forming is a processing method of fixing the tubular or sheet blank material which is made by extrusion or injection and is still in a plasticized state in a forming mould, immediately introducing compressed air to force the blank material to expand and stick to the wall surface of a mould cavity, and demoulding after cooling and shaping to obtain the required hollow product. Suitable plastics for hollow forming are high-pressure polyethylene, low-pressure polyethylene, hard polyvinyl chloride, soft polyvinyl chloride, polystyrene, polypropylene, polycarbonate and the like. Depending on the parison molding method, the hollow molding is mainly classified into two types, extrusion blow molding hollow molding and injection blow molding hollow molding. The extrusion blow molding hollow forming has the advantages that the structure of an extruder and an extrusion blow molding die is simple, and the defects that the wall thickness of a parison is not uniform, and the wall thickness of a plastic product is not uniform easily are caused. The right drawing is a schematic view of the principle of extrusion blow molding hollow molding. The injection blow molding hollow molding has the advantages that the wall thickness of the parison is uniform, no flash is generated, and the bottom of the hollow product cannot be spliced and sewed due to the bottom surface of the injection parison, so that the hollow product is attractive in appearance and high in strength. The disadvantage is that the used forming equipment and the mould are expensive, so the forming method is mostly used for the mass production of small hollow products, and the extrusion blow molding hollow forming method is not widely used.
Patent document publication No. (108995187 a) states that: bath articles such as bathtub bodies and wash basins are widely made of acrylic plates. In the prior art, at first put into the heating cabinet with inferior gram force board material and heat and soften, inferior gram force board material through the heating completion of anchor clamps centre gripping, then arrange in the accent department of the die cavity of the good mould of prefabricating, the arrangement time is longer, the process is comparatively troublesome, inferior gram force board edge part is by the outside peripheral part position of fixture centre gripping at the accent of the die cavity of mould, at this moment, the face that is close to fixture tightly is at first attached on the die cavity accent border of mould, the face of middle part large tracts of land is the deformation of extending perpendicularly to the die cavity face direction of mould naturally under the action of gravity, the die cavity and the vacuum environment intercommunication of mould simultaneously, inferior gram force board then further is close to the die cavity face deformation of mould until both attached together. In the forming process, the acrylic plate close to the clamping mechanism is firstly contacted and attached with the edge of the cavity opening of the cavity, so that the cooling is fast, the deformation of the acrylic plate at the edge part of the cavity opening of the cavity is small, the plate surface of the middle area of the acrylic plate is finally contacted with the bottom of the cavity, and in the whole forming process, the deformation of the peripheral part of the acrylic plate is small, the deformation of the middle acrylic plate is large, so that the thickness of the upper edge part of a formed product is large, the thickness of the bottom of the formed pelvic cavity is minimum, and in addition, under the condition that the cavity is deep, the bottom of the pelvic cavity is even cracked or hollowed. Thus, the yield is low, the quality is poor and the efficiency is low.
Patent document No. (201720884280.6) states that: bathtubs are the main equipment in toilets, people generally take or bathe by using the bathtubs, and the types and sizes of the bathtubs are various. When a person takes a bath, the person needs to have water to have a shoulder when taking the bath, so that the whole body can be warmed, the materials of the bathtub are various, one of the bathtub is an acrylic bathtub which is made of acrylic materials, the acrylic materials are organic plates and also are glass fiber reinforced plastic materials, and the application is very wide at present. The bright and clean acrylic material is used for producing bathtubs, containers and other similar products, and the sun-facing trend is formed in China. The existing acrylic bathtub is mainly formed by heating and softening an acrylic blank plate, then ejecting and forming the acrylic blank plate by using a mold and then demoulding, one equipment can only process one blank plate at the same time, and the blank plate needs to be cooled for a longer time during demoulding, so that the processing efficiency is lower.
The problems proposed in the above documents are mainly poor mold release effect and low yield, but the existing materials have many defects and cannot essentially solve the problems by changing the molding mode of the mold, and all the requirements are that the yield can be improved and the functions of the mold can be considered.
SUMMERY OF THE UTILITY MODEL
The utility model discloses a solve the not strong/low problem of yield of prior art cavity heat preservation stability, provide bathtub cavity heat preservation curing mould, support the efficiency that the mould improved the cavity and moulded plastics through the logical groove and the cavity that set up.
The utility model discloses a following technical scheme realizes:
Bathtub cavity heat preservation curing mould, including the mould body, the upper end of this mould body is equipped with the solidification groove, logical groove has been seted up to the lateral wall in solidification groove install the cavity that can follow this logical groove longitudinal movement in leading to the groove and support the mould, the cavity supports the mould and passes through motor drive.
The design realizes hollow injection molding by adopting a hollow support mold, and when the hollow support mold is used for injection molding in a curing groove, the hollow support mold is pushed into the curing groove to realize the hollowness of the model; because the hollow injection molding process in the prior art is mainly used for plastic suitable for hollow molding: high-pressure polyethylene, low-pressure polyethylene, hard polyvinyl chloride, soft polyvinyl chloride, polystyrene, polypropylene and polycarbonate are manufactured in a blow molding mode, but the blow-molded heat insulation layer is soft in texture, fragile and easy to damage and not suitable for being used in a bathtub, so that the mode of adopting a hollow support mold is more beneficial to the stable molding of materials.
Further, the upper end of the die body is also provided with a plurality of fixing columns, and the fixing columns are symmetrically distributed on the central axis of the curing groove.
Further, a plurality of injection molding feeding holes are further formed in the die body, and the injection molding feeding holes are communicated with the curing groove.
Further, the die body is further provided with a discharge hole, and the discharge hole is communicated with the curing tank.
Further, the mold body is also provided with an injection inflation hole, and the injection inflation hole and the through groove are arranged on the same horizontal plane; aerify the hole through setting up to mould plastics, can cooperate and lead to the groove use, increase the efficiency of moulding plastics, according to the material attribute of moulding plastics of difference select the mode of aerifing or the mode that the mould supported is supported to cavity.
Furthermore, an air valve is installed at an air inlet of the injection molding inflation hole.
Furthermore, a plurality of residual material bins are arranged on the side surface of the solidification tank.
Furthermore, two residual material bins are arranged.
Compared with the prior art, the utility model, following advantage and beneficial effect have:
The utility model improves the efficiency of hollow injection molding through the through groove and the hollow supporting mold; use the utility model discloses bathtub cavity heat preservation curing mold, the cavity heat preservation of moulding plastics out has excellent stability, and the heat preservation effect is better, can adopt two kinds of cavity injection moulding processes, selects suitable cavity mode of moulding plastics according to the material of difference, can effectively protect the characteristic of material itself.
Drawings
The accompanying drawings, which are included to provide a further understanding of the embodiments of the invention and are incorporated in and constitute a part of this application, illustrate embodiment(s) of the invention and together with the description serve to explain the principles of the invention. In the drawings:
FIG. 1 is a schematic structural view of the present invention;
Fig. 2 is a schematic top sectional view of the present invention.
Reference numbers and corresponding part names in the drawings:
1-a mould body, 2-a curing tank, 3-a discharge hole, 4-an air valve, 5-an injection molding inflation hole, 6-an injection molding feeding hole, 7-a fixed column, 8-a hollow supporting mould and 9-a residual bin.
Detailed Description
to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is further described in detail below with reference to the following examples and drawings, and the exemplary embodiments and descriptions thereof of the present invention are only used for explaining the present invention, and are not intended as limitations of the present invention.
Example 1
As shown in fig. 1 and 2, the bathtub hollow insulating layer curing mold comprises a mold body 1, a curing groove 2 is arranged at the upper end of the mold body 1, a through groove is formed in the side wall of the curing groove 2, a hollow supporting mold 8 capable of longitudinally moving along the through groove is installed in the through groove, and the hollow supporting mold 8 is driven by a motor.
In the design, hollow injection molding is realized by adopting the hollow support mold 8, and when the hollow support mold 8 is used for injection molding into the curing tank 2, the hollow support mold 8 is pushed into the curing tank 2 to realize the hollowness of the model; because the hollow injection molding process in the prior art is mainly used for plastic suitable for hollow molding: high-pressure polyethylene, low-pressure polyethylene, hard polyvinyl chloride, soft polyvinyl chloride, polystyrene, polypropylene and polycarbonate are manufactured in a blow molding mode, but the blow-molded heat-insulating layer is soft in texture, fragile and easy to damage and is not suitable for being used in a bathtub, so that the mode of adopting the hollow supporting mold 8 is more beneficial to the stable molding of materials
The upper end of the die body 1 is further provided with a plurality of fixing columns 7, and the fixing columns 7 are symmetrically distributed on the central axis of the curing groove 2.
The die body 1 is further provided with a plurality of injection molding feeding holes 6, and the injection molding feeding holes 6 are communicated with the curing groove 2.
The die body 1 is further provided with a discharge hole 3, and the discharge hole 3 is communicated with the curing groove 2.
The mould body 1 is further provided with an injection-molding inflation hole 5, and the injection-molding inflation hole 5 and the through groove are arranged on the same horizontal plane.
And an air valve 4 is arranged at an air inlet of the injection molding inflation hole 5.
The side of the solidification tank 2 is also provided with a plurality of residual material bins 9, the residual material bins 9 are used for storing redundant materials, and the situation of material shortage in a mode occurs.
In the present exemplary embodiment, two waste bins 9 are preferably provided.
Example 2
the hollow support mould 8 can be manually controlled, the injection moulding process being prior art.
The above-mentioned embodiments, further detailed description of the objects, technical solutions and advantages of the present invention, it should be understood that the above description is only the embodiments of the present invention, and is not intended to limit the scope of the present invention, and any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the scope of the present invention.
Claims (8)
1. bathtub cavity heat preservation curing mould, its characterized in that includes mould body (1), and the upper end of this mould body (1) is equipped with solidification groove (2), logical groove has been seted up to the lateral wall in solidification groove (2) it supports mould (8) to install the cavity that can follow this logical groove longitudinal movement in leading to the groove, cavity supports mould (8) and passes through motor drive.
2. the bathtub hollow insulation curing mold according to claim 1, wherein a plurality of fixing columns (7) are further arranged at the upper end of the mold body (1), and the fixing columns (7) are symmetrically distributed on the central axis of the curing tank (2).
3. The bathtub hollow insulating layer curing mold according to claim 1, wherein the mold body (1) is further provided with a plurality of injection feeding holes (6), and the injection feeding holes (6) are communicated with the curing groove (2).
4. The bathtub hollow insulating layer curing mold according to claim 1, wherein the mold body (1) is further provided with a discharge hole (3), and the discharge hole (3) is communicated with the curing tank (2).
5. The bathtub hollow insulating layer curing mold according to claim 1, wherein the mold body (1) is further provided with an injection inflation hole (5), and the injection inflation hole (5) and the through groove are arranged on the same horizontal plane.
6. A bathtub hollow insulating layer curing mould according to claim 5, characterized in that the air inlet of the injection air filling hole (5) is provided with an air valve (4).
7. The bathtub hollow insulation curing mold according to claim 1, wherein the side of the curing tank (2) is further provided with a plurality of storage bins (9).
8. A bathtub hollow insulating layer curing mould according to claim 7, characterized in that a total of two waste bins (9) are provided.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920505274.4U CN209794525U (en) | 2019-04-15 | 2019-04-15 | Bathtub hollow insulating layer curing mould |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920505274.4U CN209794525U (en) | 2019-04-15 | 2019-04-15 | Bathtub hollow insulating layer curing mould |
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| CN209794525U true CN209794525U (en) | 2019-12-17 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112549511A (en) * | 2020-11-24 | 2021-03-26 | 宣城市泳达洁具有限公司 | Cooling and demolding device for bathtub production |
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2019
- 2019-04-15 CN CN201920505274.4U patent/CN209794525U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112549511A (en) * | 2020-11-24 | 2021-03-26 | 宣城市泳达洁具有限公司 | Cooling and demolding device for bathtub production |
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