CN105089117B - A kind of novel featheredge basin and manufacture craft - Google Patents
A kind of novel featheredge basin and manufacture craft Download PDFInfo
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- CN105089117B CN105089117B CN201410238049.0A CN201410238049A CN105089117B CN 105089117 B CN105089117 B CN 105089117B CN 201410238049 A CN201410238049 A CN 201410238049A CN 105089117 B CN105089117 B CN 105089117B
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- featheredge
- basin
- panel
- lower cover
- cover plate
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Abstract
The present invention relates to sanitaryware technical field, specifically a kind of novel featheredge basin and manufacture craft.The novel featheredge basin includes panel and lower cover plate, the panel includes upper face and four lateral plates around upper face setting, the height of four lateral plates is identical, and it is sequentially connected end to end in turn and connects, the outer surface of the upper face is equipped with the water storage tank being recessed inwardly, the lower cover plate is placed on the below the panel opening, the outer surface of the lower cover plate and four lateral plates flushes, foaming space is formed between the inner surface of the lower cover plate and the inner surface of the panel, at least one circle steelframe or at least one steelframe are equipped in the foaming space, it is located in the foaming space around the steelframe and is equipped with foaming layer, the featheredge basin is equipped with a drainage hole, the drainage hole runs through the panel, foaming layer and lower cover plate.
Description
Technical field
The present invention relates to sanitaryware technical field, specifically a kind of novel featheredge basin and manufacture craft.
Background technique
Resin typically refer to it is heated after be softened or melted range, there are liquidity preference, room temperature in when softening under external force
Under be solid-state, semisolid, be also possible to the organic polymer of liquid sometimes, in a broad aspect, it is former to can be used as plastic products processing
Any polymer of material is referred to as resin.Now using resin with more and more extensive, still, resin has environment certain
Pollution is not very environmentally friendly.Currently, the existing pedestal for shower house is typically all to use resin and fiberizing in the market
Manufactured, moulding process is more complicated, if molding pedestal is too thin, is easier to damage, if increasing the thickness of pedestal, needs
Want more resin, and cost increase；On the other hand, the moulding process time is long, therefore production efficiency is not high.
Summary of the invention
The present invention is to provide a kind of simple structure, the novel featheredge basin of firm and durable and moulding process is simple, process time
Short featheredge basin manufacture craft.
The present invention is achieved through the following technical solutions:
A kind of novel featheredge basin, including panel and lower cover plate, the panel include upper face and are arranged around upper face
The height of four lateral plates, four lateral plates is identical, and is sequentially connected end to end in turn and connects, and sets on the outer surface of the upper face
Have a water storage tank being recessed inwardly, the lower cover plate is placed on the below the panel opening, the outer surface of the lower cover plate with it is described
Four lateral plates flushes form foaming space, the hair between the inner surface of the lower cover plate and the inner surface of the panel
It steeps and is equipped at least one circle steelframe or at least one steelframe in space, be located in the foaming space around the steelframe and be equipped with hair
Alveolar layer covers the steelframe on the inner surface of the panel equipped with one layer of PVC waterproof membrane, and the featheredge basin is equipped under one
Water hole, the drainage hole run through the panel, foaming layer and lower cover plate.
The depth of the water storage tank everywhere is identical.
It is equipped with a circle groove around the drainage hole on the outer surface of the upper face, the section of the groove is arc-shaped.
The lower cover plate is mutually be bonded with the inner sidewall of four lateral plates of the panel by glue.
A circle steelframe is equipped in the foaming space.
A kind of manufacture craft of novel featheredge basin, comprising the following steps:
(1), flat plastic front board is put into plastics sucking moulding in plastics suction mould, four sides of panel is turned over downwards shape
At four lateral plates, then central part forms upper face, forms a water storage tank being recessed inwardly on the upper face；
(2), the panel of plastics sucking moulding is put into the injection mould to match with the shape of the panel of the forming；
(3), at least one circle steelframe or at least one steelframe are placed in the inside of four lateral plates, the steelframe
Height is less than the height of four lateral plates；
(4), one layer of PVC waterproof membrane is placed into, the PVC waterproof membrane covers the steelframe；
(5), lower cover plate, the outer surface of the lower cover plate and four sides are covered in the opening of the molding panel
Plate face flush forms foaming space between the inner surface of the lower cover plate and the inner surface of the panel；
(6), foamed material is filled into the foaming space by injection mould, forms foaming layer；
(7), the featheredge basin that injection molding is completed is taken out out of injection mould, places into incubator inside holding；
(8), featheredge basin is taken out out of incubator after keeping the temperature, is put on numerically-controlled machine tool and bores drainage hole；
(9), featheredge basin is cleaned, and is dried, then is cased after packaging.
Temperature is maintained between 180 DEG C~210 DEG C when plastic uptake in the step (1), and the plastic uptake time is 3min~5min.
Foamed material is polyurethane in the step (6).
Blowing temperature in the step (6) controls between 35 DEG C~45 DEG C, and foamed time is 1min~3min.
Between 5h~7h, holding temperature controls between 25 DEG C~30 DEG C soaking time in the step (7).
Beneficial effect of the invention is that
In the present invention, the novel featheredge basin includes panel and lower cover plate, is molded and fills out between the panel and lower cover plate
It fills polyurethane foam material and forms foaming layer, on the one hand can guarantee the intensity and service life of entire pedestal, on the other hand, this
The pedestal material requested of kind structure is less, and the loss of material is less, therefore more environmentally friendly.The manufacture craft of the featheredge basin compares
Simply, relative energy-saving, environmental protection, and required time is less, and then improves production efficiency.
Detailed description of the invention
Below in conjunction with attached drawing, invention is further described in detail.
Fig. 1 is the structural schematic diagram of novel featheredge basin of the present invention.
Fig. 2 is the sectional view of novel featheredge basin of the present invention.
The corresponding label of component names is as follows in figure:
1, panel；2, lower cover plate；3, water storage tank；4, steelframe；5, foaming layer；6, PVC waterproof membrane；7, drainage hole；8, groove.
Specific embodiment
The present invention is described in further detail with reference to the accompanying drawings and embodiments:
Embodiment one:
As the embodiment of novel featheredge basin of the present invention, as depicted in figs. 1 and 2, including panel 1 and lower cover plate 2, institute
Stating panel 1 includes upper face and four lateral plates around upper face setting, and the height of four lateral plates is identical, and first
Tail, which is sequentially connected, to be connect, and the outer surface of the upper face is equipped with the water storage tank 3 being recessed inwardly, and the lower cover plate 2 is placed on the face
At 1 lower opening of plate, the outer surface of the lower cover plate 2 and four lateral plates flushes, the inner surface of the lower cover plate 2 with
Foaming space is formed between the inner surface of the panel 1, and a circle steelframe 4, the 4 surrounding position of steelframe are equipped in the foaming space
In being equipped with foaming layer 5 in the foaming space, the steelframe 4 is covered on the inner surface of the panel 1 equipped with one layer of PVC waterproof
Film 6, the featheredge basin are equipped with a drainage hole 7, and the drainage hole 7 runs through the panel 1, foaming layer 5 and lower cover plate 2.
In the present embodiment, the depth of the water storage tank 3 everywhere is identical.
In the present embodiment, a circle groove 8, the groove 8 are equipped with around the drainage hole 7 on the outer surface of the upper face
Section it is arc-shaped.
In the present embodiment, the lower cover plate 2 is mutually be bonded with the inner sidewall of four lateral plates of the panel 1 by glue.
Certainly, two circles or three circles or four circles or five circle steelframes can also be equipped in the foaming space, it can also be with
One or two or three or four steelframes are set.So, also all within that scope of the present invention, not another here
One repeats.
The embodiment of manufacture craft as novel featheredge basin of the present invention, comprising the following steps:
(1), flat plastic front board 1 is put into plastics sucking moulding in plastics suction mould, four sides of panel 1 is turned over downwards
Four lateral plates are formed, then central part forms upper face, forms a water storage tank 3 being recessed inwardly on the upper face；
(2), the panel of plastics sucking moulding 1 is put into the injection mould to match with the shape of the panel of the forming；
(3), a circle steelframe 4 is placed in the inside of four lateral plates, the height of the steelframe 4 is less than four sides
The height of plate face；
(4), one layer of PVC waterproof membrane 6 is placed into, the PVC waterproof membrane 6 covers the steelframe 4；
(5), lower cover plate 2, the outer surface of the lower cover plate 2 and described four are covered in the opening of the molding panel 1
A lateral plates flush forms foaming space between the inner surface of the lower cover plate 2 and the inner surface of the panel 1；
(6), foamed material is filled into the foaming space by injection mould, forms foaming layer 5；
(7), the featheredge basin that injection molding is completed is taken out out of injection mould, places into incubator inside holding；
(8), featheredge basin is taken out out of incubator after keeping the temperature, is put into brill drainage hole 7 on numerically-controlled machine tool；
(10), featheredge basin is cleaned, and is dried, then is cased after packaging.
In the present embodiment, temperature is maintained at 190 DEG C when plastic uptake in the step (1), and the plastic uptake time is 4min.
In the present embodiment, foamed material is polyurethane in the step (6).
In the present embodiment, the control of blowing temperature in the step (6) is at 40 DEG C, foamed time 2min.
In the present embodiment, the soaking time in the step (7) is 6h, and holding temperature is controlled at 28 DEG C.
Embodiment two:
The embodiment of manufacture craft as novel featheredge basin of the present invention, the difference with embodiment one are: this reality
It applies in example, temperature is maintained at 180 DEG C when plastic uptake in the step (1), and the plastic uptake time is 3min；Foaming in the step (6)
Temperature control is at 35 DEG C, foamed time 1min；Soaking time in the step (7) is 5h, and holding temperature is controlled at 25 DEG C.
In the present embodiment, remaining structure and beneficial effect are consistent with embodiment one, no longer repeat one by one here.
Embodiment three:
The embodiment of manufacture craft as novel featheredge basin of the present invention, the difference with embodiment one are: this reality
It applies in example, temperature is maintained at 210 DEG C when plastic uptake in the step (1), and the plastic uptake time is 5min；Foaming in the step (6)
Temperature control is at 45 DEG C, foamed time 3min；Soaking time in the step (7) is 7h, and holding temperature is controlled 30
℃。
In the present embodiment, remaining structure and beneficial effect are consistent with embodiment one, no longer repeat one by one here.
Claims (9)
1. a kind of novel featheredge basin, it is characterised in that including panel and lower cover plate, the panel includes upper face and around upper plate
Four lateral plates of face setting, the height of four lateral plates is identical, and is sequentially connected end to end in turn and connects, outside the upper face
Surface is equipped with the water storage tank being recessed inwardly, and the lower cover plate is placed on the below the panel opening, the appearance of the lower cover plate
It is empty to form foaming for face and four lateral plates flushes between the inner surface of the lower cover plate and the inner surface of the panel
Between, foaming layer and at least one circle steelframe or at least one steelframe are equipped in the foaming space, the steelframe setting is being stored up
In the foaming layer between sink and side plate, the steelframe is covered on the inner surface of the panel equipped with one layer of PVC waterproof
Film, the featheredge basin are equipped with a drainage hole, and the drainage hole runs through the panel, foaming layer and lower cover plate；The upper plate
It is equipped with a circle groove around the drainage hole on the outer surface in face, the section of the groove is arc-shaped.
2. novel featheredge basin as described in claim 1, it is characterised in that the depth of the water storage tank everywhere is identical.
3. novel featheredge basin as described in claim 1, it is characterised in that the lower cover plate passes through glue and the four of the panel
The inner sidewall of a lateral plates is mutually bonded.
4. novel featheredge basin as claimed in claim 3, it is characterised in that be equipped with a circle steelframe in the foaming space.
5. the manufacture craft of novel featheredge basin according to any one of claims 1-4, it is characterised in that the following steps are included:
(1), flat plastic front board is put into plastics suction mould and is formed, four sides of panel are turned over downwards to form four sides
Plate face, then central part forms upper face, forms a water storage tank being recessed inwardly on the upper face；
(2), the panel of plastics sucking moulding is put into the injection mould to match with the shape of the panel of the forming；
(3), at least one circle steelframe or at least one steelframe, the height of the steelframe are placed in the inside of four lateral plates
Less than the height of four lateral plates；
(4), one layer of PVC waterproof membrane is placed into, the PVC waterproof membrane covers the steelframe；
(5), lower cover plate, the outer surface of the lower cover plate and four lateral plates are covered in the opening of the molding panel
Flush forms foaming space between the inner surface of the lower cover plate and the inner surface of the panel；
(6), foamed material is filled into the foaming space by injection mould, forms foaming layer；
(7), the featheredge basin that injection molding is completed is taken out out of injection mould, places into incubator inside holding；
(8), featheredge basin is taken out out of incubator after keeping the temperature, is put on numerically-controlled machine tool and bores drainage hole；
(9), featheredge basin is cleaned, and is dried, then is cased after packaging.
6. the manufacture craft of novel featheredge basin as claimed in claim 5, it is characterised in that temperature when plastic uptake in the step (1)
It is maintained between 180 DEG C~210 DEG C, the plastic uptake time is 3min~5min.
7. the manufacture craft of novel featheredge basin as claimed in claim 6, it is characterised in that foamed material is in the step (6)
Polyurethane.
8. the manufacture craft of novel featheredge basin as claimed in claim 7, it is characterised in that the blowing temperature in the step (6)
Between 35 DEG C~45 DEG C, foamed time is 1min~3min for control.
9. the manufacture craft of novel featheredge basin as claimed in claim 8, it is characterised in that the soaking time in the step (7)
Between 5h~7h, holding temperature is controlled between 25 DEG C~30 DEG C.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410238049.0A CN105089117B (en) | 2014-05-24 | 2014-05-24 | A kind of novel featheredge basin and manufacture craft |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410238049.0A CN105089117B (en) | 2014-05-24 | 2014-05-24 | A kind of novel featheredge basin and manufacture craft |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105089117A CN105089117A (en) | 2015-11-25 |
| CN105089117B true CN105089117B (en) | 2019-02-22 |
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ID=54570375
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410238049.0A Active CN105089117B (en) | 2014-05-24 | 2014-05-24 | A kind of novel featheredge basin and manufacture craft |
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| Country | Link |
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| CN (1) | CN105089117B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109008734B (en) * | 2018-08-31 | 2021-07-06 | 广东联城住工装备信息科技有限公司 | Box type bathroom chassis and manufacturing method thereof |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101733934A (en) * | 2009-12-30 | 2010-06-16 | 曹云福 | Acrylic and polyurethane sanitary ware production technology |
| CN201767863U (en) * | 2010-06-07 | 2011-03-23 | 余凤 | Shower tray used in shower room |
| CN102923270A (en) * | 2012-10-16 | 2013-02-13 | 东莞市杰乐盛世运动用品有限公司 | Surfboard and manufacturing process thereof |
| CN203000714U (en) * | 2013-01-15 | 2013-06-19 | 王金燕 | Baby bath tub |
| CN203924247U (en) * | 2014-05-24 | 2014-11-05 | 平湖市雷乐思洁具有限公司 | A kind of novel featheredge basin |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20080072374A1 (en) * | 2006-09-21 | 2008-03-27 | Buddhika Jaliya Abesingha | Cushioned Basin and Method |
-
2014
- 2014-05-24 CN CN201410238049.0A patent/CN105089117B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101733934A (en) * | 2009-12-30 | 2010-06-16 | 曹云福 | Acrylic and polyurethane sanitary ware production technology |
| CN201767863U (en) * | 2010-06-07 | 2011-03-23 | 余凤 | Shower tray used in shower room |
| CN102923270A (en) * | 2012-10-16 | 2013-02-13 | 东莞市杰乐盛世运动用品有限公司 | Surfboard and manufacturing process thereof |
| CN203000714U (en) * | 2013-01-15 | 2013-06-19 | 王金燕 | Baby bath tub |
| CN203924247U (en) * | 2014-05-24 | 2014-11-05 | 平湖市雷乐思洁具有限公司 | A kind of novel featheredge basin |
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| Publication number | Publication date |
|---|---|
| CN105089117A (en) | 2015-11-25 |
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Effective date of registration: 20220726 Address after: 314300 555 Xitang Binhai Road, Xitang bridge (Development Zone), Haiyan County, Jiaxing, China Patentee after: Jiaxing Danni kitchen and bathroom equipment Co.,Ltd. Address before: 314200 Inner West building, No. 2531 xinqun Road, Pinghu Economic Development Zone, Pinghu City, Zhejiang Province Patentee before: PINGHU RELAX SANITARY WARE Co.,Ltd. |