CN105088580B - An a kind of cloth carbonization machine - Google Patents
An a kind of cloth carbonization machine Download PDFInfo
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- CN105088580B CN105088580B CN201510432348.2A CN201510432348A CN105088580B CN 105088580 B CN105088580 B CN 105088580B CN 201510432348 A CN201510432348 A CN 201510432348A CN 105088580 B CN105088580 B CN 105088580B
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Abstract
The invention discloses an a kind of cloth carbonization machine, including wall panel components, the acid dip tank being arranged in wall panel components and filter tank, it is arranged at the lifting device within wall panel components, the acid concentration monitor being arranged in filter tank, be connected feeding device with acid dip tank, also includes a circulating device being arranged on a cloth carbonization machine, and the control device being connected with acid concentration monitor, feeding device and circulating device respectively, control device and be also connected with lifting device.Immerse acid dip tank on fabric guide roll in cloth is wound in lifting device in the present invention and carry out carbonization, acid concentration monitor is utilized to detect the acid strength in carbonization machine in real time, feeding device is used for adding sulphuric acid, circulating device makes acid solution automatically circulate between acid dip tank and filter tank, is automatically adjusted acid strength, reduces hand labor intensity, reduce the acid solution harm to human body, equipment full automation simultaneously, simple to operate, efficiency is high.
Description
Technical field
The present invention relates to textile technology field, particularly relate to an a kind of cloth carbonization machine.
Background technology
The operational approach that in prior art, the carbonization of a cloth is traditional manually chooses bur with tweezers for operation, production efficiency is low, hand labor intensity is big, there is a method in which as allowing the sufficient effect of a cloth and acid solution, utilize different to sulphuric acid resistivity of Pilus Caprae seu Ovis and cellulose impurities, make the impurity such as weeds become fragile, through follow-up washing, make the Impurity removals such as weeds, be also that automaticity is low, efficiency is low by manually allocating acid solution, measuring acid strength.
Summary of the invention
The present invention mainly solves the technical problem in the presence of prior art, thus provides a kind of automaticity high, and floor space is little, a cloth carbonization machine simple to operate.
The above-mentioned technical problem of the present invention is mainly addressed by following technical proposals:
One the cloth carbonization machine of the present invention, including wall panel components, it is arranged at the acid dip tank in described wall panel components and filter tank, it is arranged at the carbonization lifting device in a winding cloth general cloth immersion acid dip tank within described wall panel components, the acid concentration monitor being arranged in described filter tank, it is connected with described acid dip tank and for the feeding device for adding sulphuric acid in a cloth carbonization machine, also include a circulating device for sulphuric acid in circulating acid dip tank being arranged on a cloth carbonization machine, and respectively with described acid concentration monitor, the control device that described feeding device is connected with described circulating device, described control device is also connected with described lifting device.
Further, described lifting device includes hoisting frame, it is sequentially arranged in the many upper fabric guide rolls being parallel to each other of described hoisting frame upper and lower and lower fabric guide roll, described upper fabric guide roll can drive backspin to turn at a cloth with described lower fabric guide roll, the both sides of described hoisting frame are equipped with one and hoist cylinder, the bottom of this cylinder that hoists is connected with described cloth carbonization machine, and described upper fabric guide roll is also arranged above many pressure rollers, and described upper fabric guide roll rear is additionally provided with many spreading rolls.
Further, described feeding device includes a material-supplying box, described material-supplying box is connected with described filter tank after passing sequentially through one first valve, self priming pump, the second valve, filter tank acid inlet tube, being provided with one first tee T between described self priming pump and described second valve, described first tee T is connected with described acid dip tank after also passing sequentially through the 3rd valve, acid dip tank acid inlet tube.
Further, it is additionally provided with flow meters between described first tee T and described self priming pump.
Further, it is additionally provided with a check valve between described first valve and described self priming pump.
Further, described circulating device includes the filter tank circulation pipe connected with described filter tank, described filter tank circulation pipe is connected with described filter tank after passing sequentially through pipeline pump, the second tee T, the 4th valve, filter tank water inlet pipe again, described second tee T is connected with described acid dip tank after also passing sequentially through one the 5th valve, acid dip tank circulation pipe, is additionally provided with the 6th valve between described pipeline pump and described second tee T.
Further, described filter tank circulation pipe is connected end, described acid dip tank circulation pipe and is connected end with described acid dip tank and is respectively arranged on a described cloth carbonization machine both sides with described filter tank.
Further, described control device includes interconnective PLC control module and display module, and the touch screen being connected with described display module.
Further, also include that one is arranged at the upper cloth holder of described wall panel components end and is arranged at the cloth discharge frame of described wall panel components afterbody.
Further, a water calender being arranged at described wall panel components afterbody is also included.
Compared with prior art, it is an advantage of the current invention that: cloth is wound on the fabric guide roll in lifting device immersion acid dip tank and carries out carbonization, utilizes acid concentration monitor to detect the acid strength in carbonization machine in real time, when acid strength is too small, feeding device adds sulphuric acid, circulating device makes acid solution automatically circulate between acid dip tank and filter tank, is automatically adjusted acid strength, reduces hand labor intensity, reduce the acid solution harm to human body, equipment full automation simultaneously, simple to operate, efficiency is high.
Accompanying drawing explanation
In order to be illustrated more clearly that the embodiment of the present invention or technical scheme of the prior art, the accompanying drawing used required in embodiment or description of the prior art will be briefly described below, apparently, accompanying drawing in describing below is only some embodiments of the present invention, for those of ordinary skill in the art, on the premise of not paying creative work, it is also possible to obtain other accompanying drawing according to these accompanying drawings.
Fig. 1 is the structural representation of a cloth carbonization machine of the present invention；
Fig. 2 is the partial schematic diagram of a cloth carbonization machine of the present invention；
Fig. 3 is the structural representation of the lifting device of a cloth carbonization machine of the present invention；
Fig. 4 is the left view of Fig. 3；
Fig. 5 is wall panel components exterior line and the material-supplying box pipeline connecting figure of the present invention；
Fig. 6 is the wall panel components sectional view of a cloth carbonization machine of the present invention；
Fig. 7 is the control principle block diagram of a cloth carbonization machine of the present invention.
Detailed description of the invention
Below in conjunction with the accompanying drawings the preferred embodiments of the present invention are described in detail, so that advantages and features of the invention can be easier to be readily appreciated by one skilled in the art, thus protection scope of the present invention are made apparent clear and definite defining.
Refering to Fig. 1, Fig. 6, shown in Fig. 7, one the cloth carbonization machine that the present invention provides, including wall panel components 6, the acid dip tank 61 being arranged in wall panel components 6 and filter tank 62, it is arranged at wall panel components 6 internal for being wound around a cloth and a cloth being immersed the lifting device 5 of carbonization in acid dip tank 61, the acid concentration monitor 2 being arranged in filter tank 62, it is connected with acid dip tank 61 and for the feeding device 1 for adding sulphuric acid in a cloth carbonization machine, also include a circulating device 4 for sulphuric acid in circulating acid dip tank 61 being arranged on a cloth carbonization machine, and respectively with acid concentration monitor 2, the control device 3 that feeding device 1 is connected with circulating device 4, control device 3 to be also connected with lifting device 5.Cloth is wound on the fabric guide roll in lifting device 5 in immersion acid dip tank 61 and carries out carbonization, acid concentration monitor 2 is utilized to detect the acid strength in carbonization machine in real time, when acid strength is too small, control device 3 controls feeding device 1 and adds sulphuric acid, and circulating device 4 makes acid solution automatically circulate between acid dip tank 61 and filter tank 62, it is automatically adjusted acid strength, reduce hand labor intensity, reduce the acid solution harm to human body, equipment full automation simultaneously, simple to operate, efficiency is high
Refering to shown in Fig. 3, Fig. 4, lifting device 5 includes hoisting frame 51, it is sequentially arranged in the many upper fabric guide rolls 52 being parallel to each other of hoisting frame 51 upper and lower and lower fabric guide roll 53, upper fabric guide roll 52 can rotate with lower fabric guide roll 53 under a cloth 54 drives, the both sides of hoisting frame 51 are equipped with one and hoist cylinder 55, the bottom of this cylinder 55 that hoists is connected with a cloth carbonization machine, upper fabric guide roll 52 is also arranged above many pressure rollers 56 for compressing a cloth 10, upper fabric guide roll 52 rear is additionally provided with many spreading rolls 57, for a cloth 10 is launched, convenient entrance subsequent processing.In utilization, fabric guide roll 52 and lower fabric guide roll 53 are wound around a cloth 10, are effectively guaranteed contact area and the time of a cloth 10 and acid solution, and shorten the length of equipment, and floor space reduces；When wearing cloth first, hoisting frame 51 is risen by the available cylinder 55 that hoists, and conveniently wears cloth operation.
In the present embodiment, the quantity of lower fabric guide roll 53 is 8, and the quantity of upper fabric guide roll 52 is 7.The quantity of pressure roller 56 is 2 and is located at along the 3rd of a cloth 10 direction of motion and the six roots of sensation on fabric guide roll 52, and this pressure roller 56 is evenly distributed and can preferably compress a cloth 10.Spreading roll 57 is spiral spreading roll, and quantity is 2, and a cloth 10 is after 2 spreading rolls 57, and a major part cloth 10 edge of a wing is unfolded.Hoisting cylinder 55 for cylinder, it is also possible to is hydraulic cylinder or utilizes chain to hoist
Refering to shown in Fig. 2, Fig. 5, feeding device 1 includes a material-supplying box, material-supplying box is connected with filter tank 62 after passing sequentially through one first valve 11, self priming pump the 12, second valve 13, filter tank acid inlet tube 14, being provided with one first tee T 15 between self priming pump 12 and the second valve 13, the first tee T 15 is connected with acid dip tank 61 after also passing sequentially through the 3rd valve 16, acid dip tank acid inlet tube 17.This feeding device 1 uses self priming pump 12 to be automatically added to sulphuric acid, reduces hand labor intensity, reduces the acid solution harm to human body.Filter tank 62 or acid dip tank 61 is flowed to by the acid solution in second, third valve (13,16) blank stock case respectively.Flow meters 18 it is additionally provided with between tee T 15 and self priming pump 12.When adding acid solution for detecting, whether the flow of pipeline reaches to control the addition value that device 3 calculates.A check valve 19 it is additionally provided with between first valve 11 and self priming pump 12.For preventing the acid solution in filter tank 62 or acid dip tank 61 from reversely flowing in material-supplying box.First valve 11 is DN25 two-piece type flanged ball valve, second, third valve (13,16) is DN65 pneumatic ball valve, effusion meter 18 is electromagnetic flowmeter, and it is the device that carbonization machine adds sulphuric acid that this feeding device 1 may also set up other by controlling device 3 control, and differ a citing at this.
When control device 3 control circulating device 4 add acid solution for filter tank 62 time, open first, second valve (11,13), close the 3rd valve (16), starting self priming pump, the acid solution in material-supplying box enters filter tank 62 after sequentially passing through the first valve 11, check valve 19, self priming pump, effusion meter the 18, first tee T the 15, second valve 13, filter tank acid inlet tube 14；When control device 3 control circulating device 4 add acid solution for acid dip tank 61 time, open the first, the 3rd valve (11,16), close the second valve 13, starting self priming pump, the acid solution in material-supplying box enters acid dip tank 61 after sequentially passing through the first valve 11, check valve 19, self priming pump, effusion meter the 18, first tee T the 15, the 3rd valve 16, acid dip tank acid inlet tube 17.
Circulating device 4 includes the filter tank circulation pipe 21 connected with filter tank 62, filter tank circulation pipe 21 is connected with filter tank 62 after passing sequentially through pipeline pump the 22, second tee T the 23, the 4th valve 24, filter tank water inlet pipe 25 again, and the second tee T 23 is connected with acid dip tank 61 after also passing sequentially through one the 5th valve 26, acid dip tank circulation pipe 27.Circulating device 4 makes acid solution circulation or self-loopa in filter tank 62 between acid dip tank 61 and filter tank 62 automatically, is automatically adjusted acid strength, and the acid strength keeping acid dip tank 61 or filter tank 62 is uniform, reduces hand labor intensity, reduces the acid solution harm to human body.It is additionally provided with the 6th valve 28, as blood circulation main valve between pipeline pump 22 and the second tee T 23.Filter tank circulation pipe 21 is connected end with filter tank 62, acid dip tank circulation pipe 27 is connected end with acid dip tank 61 and is respectively arranged on carbonization machine both sides.Being arranged such is to make the acid solution of flowing flow through acid dip tank 61 to greatest extent, makes the acid solution in acid dip tank 61 uniform.This circulating device may be alternatively provided as other for making between filter tank 62 and acid dip tank 61
When control device 3 control circulating device 4 regulate acid strength for filter tank 62 time, open the 6th valve 28, 4th valve 24, close the 5th valve 26, acid solution sequentially passes through filter tank circulation pipe 21 from filter tank 62, pipeline pump 22, 6th valve 28, second tee T 23, 4th valve 24, filter tank 62 is come back to after filter tank water inlet pipe 25, control to open the 6th valve 28 when circulating device 4 regulates acid strength for acid dip tank 61 when controlling device 3, 5th valve 26, close the 4th valve 24 acid solution and sequentially pass through filter tank circulation pipe 21 from filter tank 62 successively, pipeline pump 22, 6th valve 28, second tee T 23, 5th valve 26, acid dip tank circulation pipe 27, after acid dip tank 61, overflow enters filter tank 62.
Control device 3 and include interconnective PLC control module 31 and display module 32, and the touch screen 33 being connected with display module 32.Control by PLC control module 31 that feeding device 1 feeds, circulating device 4 regulates acid strength for filter tank 62, lifting device 5 promotes hoisting frame 51.Display module 32 and touch screen 33 collectively constitute man machine interface, easy to operate.
Optimum, also include a upper cloth holder 7 being arranged at wall panel components 6 end and be arranged at the cloth discharge frame 8 of wall panel components 6 afterbody, being arranged at the water calender 9 of wall panel components 6 afterbody.Upper cloth holder 7 and cloth discharge frame 8 be respectively used to for cloth on a cloth carbonization machine with go out cloth, this is equipped with fabric guide roll in cloth holder 7 and cloth discharge frame 8.Water calender 9 is provided with multiple roll, for roll compacting cloth 10, makes a cloth 10 dry.First hoisting frame 51 is risen, a cloth 10 is walked around successively each fabric guide roll of cloth holder 7, each fabric guide roll of hoisting frame 51, water calender 9 roll, each fabric guide roll of cloth discharge frame 8, then on switch board, input the parameters such as the cloth speed of a cloth 10, the pressure of water calender 9, required acid strength, acid solution liquid level, working time, and intake into sour process all according to Auto-control of the process.Acid solution circulates automatically between main tank and batcher；Water calender 9 is coordinated by Frequency Converter Control, stepless speed regulation, car load speeds match；The reserved on-line interface with procedure front and back, simple to operate, more intuitive and convenient；Go out cloth motor frequency conversion to control, it is adaptable to different process, more energy efficient
The above, the only detailed description of the invention of the present invention, but protection scope of the present invention is not limited thereto, any change expected without creative work or replacement, all should contain within protection scope of the present invention.Therefore, protection scope of the present invention should be as the criterion with the protection domain that claims are limited.
Claims (9)
1. one kind of cloth carbonization machine, it is characterised in that: include wall panel components (6), be arranged at the pickling in described wall panel components (6)
Groove (61) and filter tank (62), be arranged at internal being used for a winding cloth and a cloth is immersed an acid dip tank of described wall panel components (6)
(61) lifting device (5) of carbonization in, the acid concentration monitor (2) being arranged in described filter tank, with described acid dip tank (61)
It is connected and for the feeding device (1) for adding sulphuric acid in a cloth carbonization machine, also includes the use being arranged on a cloth carbonization machine
The circulating device (4) of sulphuric acid in circulation acid dip tank (61), and fill with described acid concentration monitor (2), described charging respectively
Put the control device (3) that (1) is connected with described circulating device (4), described control device (3) also with described lifting device (5)
It is connected；
Described lifting device (5) includes hoisting frame (51), is sequentially arranged in many of described hoisting frame (51) upper and lower mutually
Parallel upper fabric guide roll (52) and lower fabric guide roll (53), described upper fabric guide roll (52) and described lower fabric guide roll (53) can be at cloth
(10) driving lower rotation, the both sides of described hoisting frame (51) are equipped with one and hoist cylinder (55), the bottom of this cylinder that hoists (55) and institute
Stating a cloth carbonization machine to be connected, described upper fabric guide roll (52) is also arranged above many pressure rollers (56), after described upper fabric guide roll (52)
Side is additionally provided with many spreading rolls (57).
The most according to claim 1 cloth carbonization machine, it is characterised in that: described feeding device (1) includes a material-supplying box, institute
State material-supplying box and pass sequentially through one first valve (11), self priming pump (12), the second valve (13), filter tank acid inlet tube (14) afterwards and institute
State filter tank to be connected, between described self priming pump (12) and described second valve (13), be provided with one first tee T (15), described
First tee T (15) also passes sequentially through the 3rd valve (16), acid dip tank acid inlet tube (17) is connected with described acid dip tank afterwards.
The most according to claim 2 cloth carbonization machine, it is characterised in that: described first tee T (15) and described self priming pump
(12) flow meters (18) it is additionally provided with between.
The most according to claim 3 cloth carbonization machine, it is characterised in that: described first valve (11) and described self priming pump
(12) check valve (19) it is additionally provided with between.
The most according to claim 2 cloth carbonization machine, it is characterised in that: described circulating device (4) includes and described filtration
The filter tank circulation pipe (21) of groove connection, described filter tank circulation pipe (21) passes sequentially through pipeline pump (22), the second tee T
(23), the 4th valve (24), filter tank water inlet pipe be connected with described filter tank again after (25), described second tee T (23) is also
Pass sequentially through one the 5th valve (26), acid dip tank circulation pipe (27) is connected with described acid dip tank afterwards, described pipeline pump (22) with
It is additionally provided with the 6th valve (28) between described second tee T (23).
The most according to claim 5 cloth carbonization machine, it is characterised in that: described filter tank circulation pipe (21) and described filtration
Groove connection end, described acid dip tank circulation pipe (27) are connected end and are respectively arranged on a described cloth carbonization machine both sides with described acid dip tank.
The most according to claim 5 cloth carbonization machine, it is characterised in that: described control device (3) includes interconnective
PLC control module (31) and display module (32), and the touch screen (33) being connected with described display module (32).
The most according to claim 7 cloth carbonization machine, it is characterised in that: also include that one is arranged at described wall panel components (6)
The upper cloth holder (7) of end and be arranged at the cloth discharge frame (8) of described wall panel components (6) afterbody.
The most according to claim 8 cloth carbonization machine, it is characterised in that: also include that one is arranged at described wall panel components (6)
The water calender (9) of afterbody.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510432348.2A CN105088580B (en) | 2015-07-22 | 2015-07-22 | An a kind of cloth carbonization machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510432348.2A CN105088580B (en) | 2015-07-22 | 2015-07-22 | An a kind of cloth carbonization machine |
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| Publication Number | Publication Date |
|---|---|
| CN105088580A CN105088580A (en) | 2015-11-25 |
| CN105088580B true CN105088580B (en) | 2016-08-24 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510432348.2A Active CN105088580B (en) | 2015-07-22 | 2015-07-22 | An a kind of cloth carbonization machine |
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Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3791132A (en) * | 1970-12-03 | 1974-02-12 | Techn Ind Inst Textile De Fr C | Process for sizing textile fibres |
| US4865616A (en) * | 1986-10-31 | 1989-09-12 | Sperotto-Rimar S.P.A. | Process and plant to carbonize vegetable impurities in textile woolen manufactured articles |
| US7308808B2 (en) * | 2002-04-22 | 2007-12-18 | General Electric Company | Apparatus and method for article cleaning |
| CN201317868Y (en) * | 2008-11-20 | 2009-09-30 | 绍兴则圆自动控制设备有限公司 | Ph automatic control device |
| CN202164446U (en) * | 2011-07-15 | 2012-03-14 | 江苏恒州特种玻璃纤维材料有限公司 | Device used in intermittent acid leach treatment process for high-silica glass fiber yarns |
| CN104775254A (en) * | 2015-05-07 | 2015-07-15 | 苏州市吴中区大明针织漂染厂有限公司 | Knitted cotton fabric acid pickling device |
-
2015
- 2015-07-22 CN CN201510432348.2A patent/CN105088580B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3791132A (en) * | 1970-12-03 | 1974-02-12 | Techn Ind Inst Textile De Fr C | Process for sizing textile fibres |
| US4865616A (en) * | 1986-10-31 | 1989-09-12 | Sperotto-Rimar S.P.A. | Process and plant to carbonize vegetable impurities in textile woolen manufactured articles |
| US7308808B2 (en) * | 2002-04-22 | 2007-12-18 | General Electric Company | Apparatus and method for article cleaning |
| CN201317868Y (en) * | 2008-11-20 | 2009-09-30 | 绍兴则圆自动控制设备有限公司 | Ph automatic control device |
| CN202164446U (en) * | 2011-07-15 | 2012-03-14 | 江苏恒州特种玻璃纤维材料有限公司 | Device used in intermittent acid leach treatment process for high-silica glass fiber yarns |
| CN104775254A (en) * | 2015-05-07 | 2015-07-15 | 苏州市吴中区大明针织漂染厂有限公司 | Knitted cotton fabric acid pickling device |
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| Publication number | Publication date |
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| CN105088580A (en) | 2015-11-25 |
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