Fragrance full recovery type Yangtao wine efficient ferment apparatus
Technical field
The present invention relates to a kind of fragrance full recovery type Yangtao wine efficient ferment apparatus.
Background technology
Utilizing Kiwifruit pulp, fruit juice fermentation to make Yangtao wine is the important content of Kiwifruit intensive processing, is conducive to extending the industrial chain of Kiwifruit processing and improving the added value of Kiwifruit, significant.
But existing kiwi fruit wine fermentation mainly still adopts traditional semi-enclosed fermentation, one to be that air (oxygen) blasts insufficient and inconvenient, the speed of kiwi fruit wine fermentation is slow, the time is long, efficiency is low, need to increase special air and blast equipment, increase equipment investment, also cause unnecessary trouble; Two is that fragrance easily leaks, thus very large to the flavor effect of kiwi fruit wine product, if but incorrect sealing, the easily security incident such as explosion caused.
Therefore, if the Yangtao wine efficient ferment apparatus that a kind of air automatically conveniently blasts, fragrance is not easy to leak, be not again pressurized vessel can be designed, then there is important actual application value.
Summary of the invention
The technical problem to be solved in the present invention overcomes the deficiencies in the prior art exactly, provides a kind of simple and practical, the fragrance full recovery type Yangtao wine efficient ferment apparatus that air is automatically convenient to be blasted, fragrance is not easy to leak, be not again pressurized vessel.
For overcoming the deficiencies in the prior art, the present invention takes following technical scheme:
A kind of fragrance full recovery type Yangtao wine efficient ferment apparatus, comprise mash-back and exhaust purifier, it is characterized in that: the intervalve of mash-back and exhaust purifier is removably connected by flange, exhaust purifier is by upflow tube and return liquid inclined tube and to be linked back mash-back; Mash-back is provided with manhole, liquid feed valve and heating jacket, agitator motor inserts in mash-back after connecting cone cover by tubular shaft, blade and inlet opening is provided with in cone cover, the inlet mouth that tubular shaft top has axle circumference uniform distribution to open, tubular shaft bottom has axle sleeve to play dynamic state limit and stable support function, be provided with the dish that surges in mash-back and connect hollow tubular shaft, hollow tubular shaft is provided with axle sleeve and on bottom valve, the mash-back cone end connects compressed air pipe through valve; Exhaust purifier outside is provided with chuck and leads to water coolant or refrigerated water, inside is provided with open intervalve and forms jacket structured with the helical fin cylinder closed, helical fin cylinder is that inwall welding helical fin forms, the gap of helical fin cylinder and exhaust purifier inwall is provided with inverted cone sieve dish, exhaust purifier outlet is provided with swirler, and swirler is that axis and urceolus are formed by connecting by spinning disk.
Described heating jacket is provided with heat medium enter hose and goes out pipe.
Described tail gas recycle device chuck is provided with refrigerant inlet pipe and goes out pipe.
The core of the design is exactly that mash-back and exhaust purifier are removably connected by flange.
Mash-back has heating jacket, operate certain liquid level, the solid-phase material such as sucrose, yeast is added by the removable cover opening manhole, the liquid phase materials such as carambola juice control to add by liquid feed valve, agitator motor connects impeller cone cover by tubular shaft, the inlet mouth that tubular shaft top has axle circumference uniform distribution to open, bottom has axle sleeve to play dynamic state limit and stable support function.The dish that surges connects hollow tubular shaft, and axle sleeve starts state to hollow tubular shaft and supports and stabilization, and bottom valve plays discharge control action kou.
Impeller cone cover connects tubular shaft by driven by motor high speed rotating, inlet opening feed liquor is accelerated centrifugal by blade, move along cone cover inner surface, thrown away by cone shroud rim, high velocity liquid stream can be produced in upper speed cone cover like this and then produce vacuum, such large quantity of air is drawn in mixed solution stream along tubular shaft by vacuum by inlet mouth, is thrown away by cone shroud rim, realizes gas liquid high-efficiency mixing and air (oxygen) supply.In addition, liquid flows through vanelets that effect surges on dish and drives and to surge dish, and the dish that surges connects hollow tubular shaft, and impeller cone cover high speed rotating produces parital vacuum, and hollow tubular shaft also just has suction function, effectively can prevent deposition and the blocking of cone substrate material.
When mixing speed is lower, enough vacuum cannot be realized when completing the suction of gas, the compressed air pipe at the end can be bored by mash-back and import air (oxygen), carry out oxygen and fill into and assist the carbonic acid gas spilling produced of fermenting; Simultaneously adding due to gas, cause localized liquid mean density to change, produce density difference convection current, again in conjunction with stirring at low speed, realize the good convection current in fermentor tank, keep the homogeneity of material and the high efficiency of gas make-up, also can prevent the blocking of cone substrate material deposition, reach favourable fermentation condition.
Heating jacket leads to steam or hot water realizes heat temperature raising, also can lead to cold water and lower the temperature, overflow liquid level gas can carry water vapour simultaneously, ammonia becomes tail gas, gas mixture by exhaust purifier realize reclaim and tail gas clean-up, avoid the leakage of fragrance.
Exhaust purifier has chuck can lead to water coolant or refrigerated water, intervalve and helical fin cylinder form jacket structured, overflow gas and rise to top again by the downward water conservancy diversion of helical fin cylinder by intervalve, owing to having helical fin in helical fin cylinder, can realize guiding to gas in interlayer and rotate, produce downward helical air flow path, by sieving dish along overflowing and passing inverted cone under helical fin cylinder, overflow from liquid level after good diffusion and rise, air-flow forces cyclone by spinning disk effect in swirler, can the effective liquid phase that wherein may carry of centrifugation, Exhaust Gas is made to realize purification, liquid phase can reflux downwards by automatic dipping wall.
The decontamination effect improving of exhaust purifier depends on the heat and mass transport overcoming difficulties and carry out, the wherein controlled upflow tube position of liquid level, rear upflow tube meeting overflow that phlegma is many, returning liquid inclined tube can effectively prevent return slag from blocking, in chuck, in refrigerated water and exhaust purifier, liquid phase has very high overall heat transfer coefficient, in exhaust purifier, liquid can produce good automatic stirring convection circulation due to temperature and gas overflowing, helical fin cylinder has larger gas phase side heat interchanging area, simultaneously subsurface liquid phase can efficient heat transfer, cooling ammonia condensing is realized to gas phase in cylinder, ullage divides and is realized gas phase precooling in cylinder by the cryogenic gas overflowed, in helical fin cylinder, swirling eddy can promote heat and mass transfer by effective disturbance air film, carry out one-level cooling, condensation, gas-liquid separation, again through inverted cone sieve dish liquid phase layer good diffusion, realize the heat and mass transfer that secondary directly contacts, realize fragrance efficiently to catch, ascending vapor finally realizes cyclonic separation once again in swirler, makes emission reach purification requirement.
The design adopts basic closed interlayer pot fermentation system, more supporting tail gas recycle fragrance, when air capacity is larger, realizes condensation and the efficient recovery of fragrance, completes tail gas clean-up discharge simultaneously.When non-condensable gases exists in a large number and has a strong impact on condensing interface heat and mass transport state, the high-efficiency condensation achieving fragrance catches.
Compared with prior art, beneficial effect of the present invention is also:
In mash-back, supplementary convenient, the liquid stream mixing effect automatically of air (oxygen) is improved fully, and fermentation efficiency is very high; Drive the dish that surges to aspirate material with vacuum driven hollow tubular shaft by liquid stream to prevent from depositing and block, convenient especially, reliable, efficient; Exhaust purifier is multistage, it is good especially efficiently to complete heat transfer, mass transfer, gas-liquid separation effect, effectively prevents the leakage of fragrance.
The present invention, by above Integration ofTechnology, achieves the automatical and efficient of whole spice type kiwi fruit wine fermentation, has important using value.
Accompanying drawing explanation
Fig. 1 is two dimensional structure schematic diagram of the present invention
Fig. 2 is the three-dimensional structure schematic diagram of impeller cone cover.
Fig. 3 is the three-dimensional structure schematic diagram coiled that surges.
Fig. 4 is the three-dimensional structure schematic diagram of swirler.
Fig. 5 is helical fin bobbin mouth three-dimensional structure schematic diagram.
Fig. 6 is that three-dimensional structure schematic diagram analysed and observe by helical fin cylinder.
In figure, each label represents:
A, impeller cone cover; B, surge dish; C, swirler; D, helical fin cylinder; 1, agitator motor; 2, inlet mouth; 3, manhole; 4, liquid feed valve; 5, mash-back; 6, tubular shaft; 7, liquid level in mash-back; 8, heat medium enter hose; 9, heating jacket; 10, tubular shaft axle sleeve; 11, heat medium produce hose; 12, surge dish axle sleeve; 13, hollow tubular shaft; 14, bottom valve; 15, liquid inclined tube is returned; 16, compressed air pipe; 21, exhaust purifier; 22, refrigerant goes out pipe; 23, exhaust purifier liquid level; 24, upflow tube; 25, freezing chuck; 26, flow spiral path; 27, inverted cone sieve dish; 28, intervalve; 29, refrigerant inlet pipe; 31, cone cover; 32, inlet opening; 33, blade; 34, hollow axis hole; 35, surge dish; 36, surge dish vanelets; 37, spinning disk; 38, axis; 39, urceolus; 40, helical fin.
Embodiment
Now by reference to the accompanying drawings, the present invention is illustrated further.
As shown in Figure 1, Figure 2, the full recovery type Yangtao wine of fragrance shown in Fig. 3, Fig. 4, Fig. 5 and Fig. 6 efficient ferment apparatus, comprise mash-back 5 and exhaust purifier 21, the intervalve 28 of mash-back 5 and exhaust purifier 21 is removably connected by flange, and exhaust purifier 21 is by upflow tube 24 and return liquid inclined tube 15 and to be linked back mash-back 5; Mash-back 5 is provided with manhole 3, liquid feed valve 4 and heating jacket 9, agitator motor 1 inserts in mash-back 5 after connecting cone cover 31 by tubular shaft 6, blade 33 and inlet opening 32 is provided with in cone cover 31, the inlet mouth 2 that tubular shaft 6 top has axle circumference uniform distribution to open, axle sleeve 10 dynamic state limits and stable support function are arranged at tubular shaft 6 bottom, being provided with the dish B that surges in mash-back 5 and connecting hollow tubular shaft 13, hollow tubular shaft 13 is provided with axle sleeve 12 and on bottom valve 14, and mash-back 5 is bored the end and connected compressed air pipe 16 through valve; Exhaust purifier 21 outside is provided with chuck 25 and leads to water coolant or refrigerated water, inside is provided with open intervalve 28 and forms jacket structured with the helical fin cylinder D closed, helical fin cylinder D is that inwall welding helical fin 40 forms, the gap of helical fin cylinder D and exhaust purifier 21 inwall is provided with inverted cone sieve dish 27, exhaust purifier 21 outlet is provided with swirler C, and swirler C is that axis 38 is formed by connecting by spinning disk 37 with urceolus.
Described heating jacket 9 is provided with heat medium enter hose 8 and goes out pipe 11.
Described tail gas recycle device chuck is provided with refrigerant inlet pipe 29 and goes out pipe 22.
The core of the design is exactly that mash-back 5 is removably connected by flange with exhaust purifier 21.
Mash-back 5 has heating jacket 9, liquid level is 7, the solid-phase material such as sucrose, yeast is added by the removable cover opening manhole 3, the liquid phase materials such as carambola juice control to add by liquid feed valve 4, agitator motor 1 connects impeller cone cover A by tubular shaft 6, the inlet mouth 2 that tubular shaft 6 top has axle circumference uniform distribution to open, axle sleeve 10 dynamic state limits and stable support function are arranged at bottom.The dish B that surges connects hollow tubular shaft 13, axle sleeve 12 pairs of hollow tubular shaft 13 dynamic support and stabilization, bottom valve 14 discharge control action kous.
Impeller cone cover A connects tubular shaft 6 and drives high speed rotating by motor 1, inlet opening 32 feed liquor is accelerated centrifugal by blade 33, along cone cover 31 inner surface movement, thrown away by cone cover 31 edge, high velocity liquid stream can be produced in upper speed cone cover 31 like this and then produce vacuum, such large quantity of air is drawn in mixed solution stream along tubular shaft 6 by vacuum by inlet mouth 2, is thrown away by cone cover 31 edge, realizes gas liquid high-efficiency mixing and air (oxygen) supply.In addition, liquid flows through surge vanelets 36 on dish 35 of effect and drives the dish 35 that surges, and the dish B that surges connects hollow tubular shaft 13, and impeller cone cover A high speed rotating produces parital vacuum, hollow tubular shaft 13 also just has suction function, effectively can prevent deposition and the blocking of boring substrate material.
When mixing speed is lower, enough vacuum cannot be realized when completing the suction of gas, the compressed air pipe 16 at the end can be bored by mash-back and import air (oxygen), carry out oxygen and to fill into and the carbonic acid gas produced of assisting to ferment overflows; Simultaneously adding due to gas, cause localized liquid mean density to change, produce density difference convection current, again in conjunction with stirring at low speed, realize the good convection current in fermentor tank, keep the homogeneity of material and the high efficiency of gas make-up, also can prevent the blocking of cone substrate material deposition, reach favourable fermentation condition.
Heating jacket 9 leads to steam or hot water realizes heat temperature raising, also can lead to cold water and lower the temperature, overflow liquid level gas can carry water vapour simultaneously, ammonia becomes tail gas, gas mixture by exhaust purifier 21 realize reclaim and tail gas clean-up, avoid the leakage of fragrance.
Exhaust purifier 21 has chuck 25 can lead to water coolant or refrigerated water, intervalve 28 and helical fin cylinder D form jacket structured, overflow gas and rise to top again by the downward water conservancy diversion of helical fin cylinder D by intervalve 28, owing to having helical fin 40 in helical fin cylinder D, can realize guiding to gas in interlayer and rotate, produce downward helical air flow path 26, by sieving dish 27 along overflowing and passing inverted cone under helical fin cylinder D, overflow from liquid level 23 after good diffusion and rise, air-flow acts on by spinning disk 37 and forces cyclone in swirler C, can the effective liquid phase that wherein may carry of centrifugation, Exhaust Gas is made to realize purification, liquid phase can reflux downwards by automatic dipping wall.
The decontamination effect improving of exhaust purifier 21 depends on the heat and mass transport overcoming difficulties and carry out, wherein liquid level 23 controlled upflow tube 24 position, rear upflow tube 24 meeting overflow that phlegma is many, returning liquid inclined tube 15 can effectively prevent return slag from blocking, in chuck 25, in refrigerated water and exhaust purifier, liquid phase has very high overall heat transfer coefficient, in exhaust purifier, liquid can produce good automatic stirring convection circulation due to temperature and gas overflowing, helical fin cylinder D has larger gas phase side heat interchanging area, liquid phase simultaneously under liquid level 23 can efficient heat transfer, cooling ammonia condensing is realized to gas phase in cylinder, liquid level 23 upper part is realized gas phase precooling in cylinder by the cryogenic gas overflowed, in helical fin cylinder D, swirling eddy can promote heat and mass transfer by effective disturbance air film, carry out one-level cooling, condensation, gas-liquid separation, again through inverted cone sieve dish 27 liquid phase layer good diffusion, realize the heat and mass transfer that secondary directly contacts, realize fragrance efficiently to catch, ascending vapor finally realizes cyclonic separation once again in swirler C, makes emission reach purification requirement.
Above-mentioned just preferred embodiment of the present invention, not does any pro forma restriction to the present invention.Any those of ordinary skill in the art, when not departing from technical solution of the present invention scope, can utilize the technology contents of above-mentioned announcement to make many possible variations and modification to technical solution of the present invention, or being revised as the Equivalent embodiments of equivalent variations.Therefore, every content not departing from technical solution of the present invention, according to the technology of the present invention essence to any simple modification made for any of the above embodiments, equivalent variations and modification, all should drop in the scope of technical solution of the present invention protection.