CN105084872B - A kind of preparation method of unburned porcelain - Google Patents

A kind of preparation method of unburned porcelain Download PDF

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CN105084872B
CN105084872B CN201410218425.XA CN201410218425A CN105084872B CN 105084872 B CN105084872 B CN 105084872B CN 201410218425 A CN201410218425 A CN 201410218425A CN 105084872 B CN105084872 B CN 105084872B
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parts
baking
preparation
mold
minutes
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CN105084872A (en
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周远飞
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Huzhou Duxin Technology Co., Ltd
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CHONGQING DUDAO BUILDING MATERIAL Co Ltd
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Abstract

The invention discloses a kind of baking-free enamel devices, by weight including following components: 5-10 parts of light powder, 70-80 parts of jade powder, 60-80 parts of calcium phosphate, 20-30 parts of acid fiber by polylactic, 3-8 parts of coupling agent, not only high temperature resistant, intensity are high for resulting unburned porcelain, but also will not generate any poisonous and harmful substance at high temperature, environment protection health, tableware, tea set, craftwork etc. can be done.

Description

A kind of preparation method of unburned porcelain
Technical field
The present invention relates to a kind of baking-free enamel devices and preparation method thereof.
Background technique
Porcelain be it is a kind of be made of porcelain stone, kaolin, quartz, mullite etc., outer top application has nature of glass glaze or colored drawing Sundries.Existing porcelain matter is crisp, and intensity difference is easy to break into pieces, and non-refractory, explosive easy to crack at high temperature, additionally due to porcelain The forming of device will be by passing through (about 1280 DEG C -1400 DEG C) of high temperature firings in kiln, and sintering procedure is complicated, fires at high cost.
In view of this, a kind of baking-free enamel device need to be developed, solve the above problems.
Summary of the invention
In view of this, resulting porcelain is not the object of the present invention is to provide a kind of baking-free enamel device and preparation method thereof Only high temperature resistant, intensity are high, and will not generate any poisonous and harmful substance, environment protection health at high temperature.
The purpose of the present invention is what is be achieved through the following technical solutions: a kind of baking-free enamel device includes by weight Following components: 5-10 parts of light powder, 70-80 parts of jade powder, 60-80 parts of calcium phosphate, 20-30 parts of acid fiber by polylactic, coupling agent 3-8 parts.
Further, the coupling agent is the mixture that silane, phosphate or silane and phosphate are 3:1 in mass ratio.
It further, by weight further include following components: 5-8 parts of silica flour.
In addition, the present invention also provides a kind of preparation methods of baking-free enamel device, comprising the following steps:
A, stock, mixing: it is spare by formula feeding described in claim 1-3 any one, it is then sufficiently stirred mixed It closes;
B, baking: toasting the resulting mixture of a step using baking machine, and baking temperature is 90 DEG C of 60-, baking Time is 30-60 minutes;
C, first pressing: pouring into mold for the mixture through step b, pressurizes to the raw material in mold, pressed temperature 150- 200 DEG C, pressure is 10-15Mpa, and clamp time is 2-4 minutes;
D, exhaust: mold is crack, it is vented 2-4 seconds;
E, cure under pressure: molding pressurization again after exhaust, pressed temperature is 180-220 DEG C, and pressure is 15-19Mpa, mould Pressing the time is 2-4 minutes, up to product after die sinking.
Beneficial effects of the present invention:
1) baking-free enamel device of the invention, in the production process without firing, therefore energy conservation and environmental protection.
2) baking-free enamel device of the invention, will not generate the noxious materials such as melamine, environment protection health.
3) baking-free enamel device of the invention, intensity is high, is not easy to break into pieces, high temperature resistant, is not easy to burst at high temperature.
4) baking-free enamel device of the invention, for calcium phosphate as stabilizer, heat resistance and the heat that porcelain can be improved are steady Qualitative energy.
5) baking-free enamel device of the invention, degradable, no pollution to the environment.
Other advantages, target and feature of the invention will be illustrated in the following description to a certain extent, and And to a certain extent, based on will be apparent to those skilled in the art to investigating hereafter, Huo Zheke To be instructed from the practice of the present invention.
Specific embodiment
Embodiment 1
A kind of preparation method of baking-free enamel device, comprising the following steps:
Stock, mixing: a weighs 20 ㎏ of acid fiber by polylactic, 5 ㎏ of light powder, 70 ㎏ of jade powder, 60 ㎏ of calcium phosphate, silica flour 5 ㎏, 3 ㎏ of silane, is then thoroughly mixed;
B, baking: toasting the resulting mixture of a step using baking machine, and baking temperature is 60 DEG C, baking time It is 30 minutes;
C, first pressing: pouring into mold for the mixture through step b, pressurizes to the raw material in mold, and pressed temperature is 150 DEG C, Pressure is 10Mpa, and clamp time is 2 minutes;
D, exhaust: mold is crack, it is vented 2 seconds;
E, cure under pressure: molding pressurization again after exhaust, pressed temperature is 180 DEG C, pressure 15Mpa, and clamp time is 2 points Clock, up to product after die sinking.
Embodiment 2
A kind of preparation method of baking-free enamel device, comprising the following steps:
Stock, mixing: a weighs 25 ㎏ of acid fiber by polylactic, 8 ㎏ of light powder, 75 ㎏ of jade powder, 70 ㎏ of calcium phosphate, silica flour 7 ㎏, 5 ㎏ of phosphate, is then thoroughly mixed;
B, baking: toasting the resulting mixture of a step using baking machine, and baking temperature is 75 DEG C, baking time It is 45 minutes;
C, first pressing: pouring into mold for the mixture through step b, pressurizes to the raw material in mold, and pressed temperature is 180 DEG C, Pressure is 12Mpa, and clamp time is 3 minutes;
D, exhaust: mold is crack, it is vented 3 seconds;
E, cure under pressure: molding pressurization again after exhaust, pressed temperature is 200 DEG C, pressure 17Mpa, and clamp time is 3 points Clock, up to product after die sinking.
Embodiment 3
A kind of preparation method of baking-free enamel device, comprising the following steps:
Stock, mixing: a weighs 30 ㎏ of acid fiber by polylactic, 10 ㎏ of light powder, 80 ㎏ of jade powder, 80 ㎏ of calcium phosphate, silica flour 8 ㎏, silane and phosphate are 8 parts of mixture of 3:1 in mass ratio, are then thoroughly mixed;
B, baking: toasting the resulting mixture of a step using baking machine, and baking temperature is 90 DEG C, baking time It is 60 minutes;
C, first pressing: pouring into mold for the mixture through step b, pressurizes to the raw material in mold, and pressed temperature is 200 DEG C, Pressure is 15Mpa, and clamp time is 4 minutes;
D, exhaust: mold is crack, it is vented 4 seconds;
E, cure under pressure: molding pressurization again after exhaust, pressed temperature is 220 DEG C, pressure 19Mpa, and clamp time is 4 points Clock, up to product after die sinking.
In above embodiments, the purpose of exhaust is to make product by the control for generating the drain time of gas to process The gas generated in production process is sufficiently discharged, and is avoided product and is generated damage to user's body in use.
In above embodiments, the addition of silica flour increases the intensity, toughness and high temperature resistance of porcelain.
By being tested for the property to the resulting porcelain of the various embodiments described above: its density is 0.90~0.96 g/cm3, matter It measures lighter;Vicat softening temperature >=200 DEG C, high temperature resistant;Thermal coefficient (at 20 DEG C) is 0.08-0.10W/ (mK), heat-insulated Performance and heat insulation effect are good;Long-time heating does not have noxious material generation in micro-wave oven.
Finally, it is stated that the above examples are only used to illustrate the technical scheme of the present invention and are not limiting, although referring to compared with Good embodiment describes the invention in detail, those skilled in the art should understand that, it can be to skill of the invention Art scheme is modified or replaced equivalently, and without departing from the objective and range of technical solution of the present invention, should all be covered at this In the scope of the claims of invention.

Claims (3)

1. a kind of preparation method of unburned porcelain, it is characterised in that: the following steps are included:
A, stock, mixing: weighing following component: 5-10 parts of light powder by weight, and 70-80 parts of jade powder, calcium phosphate 60- It 80 parts, 20-30 parts of acid fiber by polylactic, 3-8 parts of coupling agent, is then thoroughly mixed;
B, baking: toasting the resulting mixture of a step using baking machine, and baking temperature is 60-90 DEG C, baking time It is 30-60 minutes;
C, first pressing: pouring into mold for the mixture through step b, pressurizes to the raw material in mold, and pressed temperature is 150-200 DEG C, Pressure is 10-15Mpa, and clamp time is 2-4 minutes;
D, exhaust: mold is crack, it is vented 2-4 seconds;
E, cure under pressure: molding pressurization again after exhaust, pressed temperature is 180-220 DEG C, and pressure is 15-19Mpa, clamp time It is 2-4 minutes, up to product after die sinking.
2. preparation method according to claim 1, it is characterised in that: the coupling agent be silane, phosphate or silane and Phosphate is the mixture of 3:1 in mass ratio.
3. preparation method according to claim 1, it is characterised in that: raw material further includes 5-8 parts of silica flour.
CN201410218425.XA 2014-05-22 2014-05-22 A kind of preparation method of unburned porcelain Active CN105084872B (en)

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Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106496931A (en) * 2016-10-31 2017-03-15 贺州宝兴新材料有限公司 A kind of high temperature resistant tableware and preparation method thereof
CN106519559A (en) * 2016-10-31 2017-03-22 贺州宝兴新材料有限公司 High-gloss tableware and preparation method thereof
CN106496932A (en) * 2016-10-31 2017-03-15 贺州宝兴新材料有限公司 One kind is resistance to fall tableware and preparation method thereof
CN106496933A (en) * 2016-10-31 2017-03-15 贺州宝兴新材料有限公司 A kind of Ceramic-imitated tableware and preparation method thereof

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101139856A (en) * 2006-09-06 2008-03-12 冯金清 Waste coal, mine slag thermostable baking-free wall, floor and tile
CN101343170A (en) * 2008-08-18 2009-01-14 王思斗 Ceramic imitating composite material prescription and manufacturing technique thereof
CN102417341A (en) * 2011-07-22 2012-04-18 广州市建筑科学研究院有限公司 Novel unfired inorganic ceramic tile and preparation method thereof

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101139856A (en) * 2006-09-06 2008-03-12 冯金清 Waste coal, mine slag thermostable baking-free wall, floor and tile
CN101343170A (en) * 2008-08-18 2009-01-14 王思斗 Ceramic imitating composite material prescription and manufacturing technique thereof
CN102417341A (en) * 2011-07-22 2012-04-18 广州市建筑科学研究院有限公司 Novel unfired inorganic ceramic tile and preparation method thereof

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Patentee before: CHONGQING DUDAO BUILDING MATERIAL Co.,Ltd.

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