CN1050831A - Fully-automatic liquid make-up machine - Google Patents

Fully-automatic liquid make-up machine Download PDF

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Publication number
CN1050831A
CN1050831A CN90106293.6A CN90106293A CN1050831A CN 1050831 A CN1050831 A CN 1050831A CN 90106293 A CN90106293 A CN 90106293A CN 1050831 A CN1050831 A CN 1050831A
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China
Prior art keywords
machine
automatic liquid
control
liquid make
fully
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CN90106293.6A
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CN1038909C (en
Inventor
潘荣富
王翠林
杨维高
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No148 Hospital Pla
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No148 Hospital Pla
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  • Apparatus For Making Beverages (AREA)

Abstract

A kind of fully-automatic liquid make-up machine, by microcomputer and the dosing, transfusion, filtration and the filling apparatus that are connected successively constitute; Microcomputor program control preparation---the overall process (comprising into water, stirring, heating, cooling, pump circulation, filtration, packing and cleaning, shutdown) of can.In selected parameter area.Automatically preset operation.Be applicable to purposes such as preparation common liq medicament (true solution of various oral, external applications, supensoid agent etc.), sterilized pharmaceutics and beverage.The automaticity height, dosing precision height, good stability.

Description

Fully-automatic liquid make-up machine
The present invention relates to the equipment that a kind of medicine and food service industry are used, be particularly related to a kind of hospital and pharmaceutical factory of offering, be used to prepare the fully-automatic liquid make-up machine of purposes such as common liq medicament (true solution of various oral, external applications, supensoid agent etc.), sterilized pharmaceutics and food factory's synthetic beverage.
At present, both at home and abroad the automation equipment research of sterilized pharmaceutics is relatively paid attention to, the patented technology of reported in literature is also many; But hospital above county level uses to being fit to, and the automated machine research of common liq medicament preparation is few; Domestic, in the medical institutions, to in the preparation of heavy dose of infusion solution, injection, liquid oral medicament and food, the Soft Drinks Plant to the preparation of various beverage, removing the small part operation, to adopt semi-mechanization to do out of trade, the manual operations that most of operations still adopt is original, fall behind.
The deficiency of prior art is: hand-guided, and accuracy, poor stability, opportunities for contamination is many, and working condition is poor, inefficiency.
Purpose of the present invention, the fully-automatic liquid make-up machine that will provide a kind of microcomputor program control to combine with machine operation exactly makes said process realize automation, improve the quality of dosing, operation process is airtight, and the prevention liquid medicine contamination reduces labor intensity and increases work efficiency.
The object of the present invention is achieved like this:
Make a kind of fully-automatic liquid make-up machine, it is characterized in that:
A. complete machine is made of dosing part, portioning section and microcomputer control section;
B. dosing part and portioning section are made of the Agitation Tank, infusion pump, filter and the filling machine that are connected successively;
C. microcomputor program is controlled preparation-can overall process.
Above-mentioned fully-automatic liquid make-up machine is characterized in that described Agitation Tank is metal or non-metallic material, disposes water intake mechanism, rabbling mechanism, heating arrangements, cooling mechanism, level gauging and indication mechanism, discharging mechanism and wiper mechanism.
Above-mentioned fully-automatic liquid make-up machine; the overall process that it is characterized in that described microcomputor program control obtain solution; be meant: comprise the into overall process of water, stirring, heating, pump circulation, filtration, packing and cleaning, shutdown, in selected parameter area, preset operation voluntarily.
Above-mentioned fully-automatic liquid make-up machine, the overall process that it is characterized in that described microcomputor program control preparation-can solution, be meant with a single-chip microcomputer and make central processing unit, be provided with memory, with outside expansion I/O mouth, adopt photoelectricity to isolate and drive circuit, strengthen empty interference performance, by auxiliary reclay control stirring motor, the thermal source of heating, magnetic valve, pump motor harmony, the duty of light alarm mechanism etc., by key on the control panel and selector switch input data, finish manipulation according to the data parameters of setting in addition through above-mentioned control circuit, control dosing and can operation.
Above-mentioned fully-automatic liquid make-up machine is characterized in that the overall process of described microcomputor program control obtain solution, and its control parameter area is:
1. obtaining liq total amount≤500000ml is adjustable,
2. prepare temperature≤100 ℃, adjustable,
3. add, temperature control time≤60min, adjustable;
4. stir two grades of speed, clockwise or counterclockwise, can
Continuous running≤60min, adjustable,
5. infusion pump circulation and output
6. packing can liquid measure each time is adjustable between 50~500ml,
7. clean running water or distilled water, inflow and scavenging period
Adjustable.
Above-mentioned fully-automatic liquid make-up machine is characterized in that sound, light is reported to the police in the process of described microcomputor program control obtain solution, and the parameter area of procedure for displaying title, selection also shows measured value at random simultaneously.
Above-mentioned fully-automatic liquid make-up machine is characterized in that in the described portioning section, by the can head of solenoid control, quantitatively injects preparation liquid in the container on packing motor-driven and synchronous operated quantitative distributor and dial.
Through test, fully-automatic liquid make-up machine provided by the invention integrates water inlet, heats, lowers the temperature, stirring, filtration, packing and clean.Water inlet, dosing, heating, constant temperature, cooling, stirring, circulation, filtration, can and cleaning in the whole dosing process can automatically be finished under the programme-control that microcomputer is selected.The automaticity height, the dosing quality is good, and can prevent liquid medicine contamination.
Control flexibly, at needs whenever this machine can carry out automatically-manual switchover, when adapting to something unexpected happened, is manually working under the control.
Various parameters can be set and regulate in advance in specified parameter area, and are flexible.
This machine adopts single-chip microcomputers such as MCS-51 series as 8031,8051,8751 as central processing unit (CPU), outside expansion I/O mouth and analog quantity input, compact conformation.
For improving antijamming capability, except that adopting driving and photoelectric isolation technology, respective handling (as " shake disappears ", the method that the 10ms that promptly delays time sampling is judged) has also been made in the software aspect simultaneously, and its antijamming capability and reliability are greatly improved.
By auxiliary reclay control stirring motor, " startup " and " stopping " of the thermal source of heating, magnetic valve and pump motor etc., convenient, flexibly.
Warning circuit and has different music alarms except that light indication, clear and definite, convenient.
This machine dependable performance, control is a kind of more satisfactory automation dosing machinery flexibly.
Reached purpose of the present invention.
The present invention is further elaborated below in conjunction with drawings and Examples:
Fig. 1 is a complete machine structure schematic diagram of the present invention;
Fig. 2 is a microcomputer hardware principle schematic of the present invention;
Fig. 3 is a motherboard conspectus of the present invention;
Fig. 4 is a microcomputer software program A schematic diagram of the present invention;
Fig. 5 is a microcomputer software program B schematic diagram of the present invention;
Fig. 6 is a microcomputer software program C schematic diagram of the present invention;
Fig. 7 is an operation sequence schematic diagram of the present invention;
Fig. 8 is the structure front elevational schematic of the quantitative distributor of portioning section;
Fig. 9 is the structure schematic top plan view of the quantitative distributor of portioning section;
Figure 10 is the dial structure schematic top plan view of portioning section;
Among Fig. 1, be divided into three parts, A partly is the microcomputer control section; B partly is the dosing part; C partly is a portioning section.Wherein:
(1) being tank body, is the manufacturings of metal (as stainless steel) or nonmetal (as engineering plastics) material, requires corrosion-resistant; (2) being the spray head of feed tube, can be " shower head " formula (as the sort of shower nozzle of the irrigation sprinkler that uses on the agricultural, can be free movable, change direction automatically), also can be the shower nozzle that semicircle sieve aperture makes progress; (3) be heating element heater; (4) be liquid level tube; (5) be agitator arm; (6) be stirring motor; (7) be magnetic valve; (8) be check (non-return) valve (check valve); (9) being filter, being made up of upper and lower cover and filter material that its filter material can be the titanium plate, also can be miillpore filter; (10) be circulating pump; (11) being the can head, is the silk head of a reducing, is taphole; (12) being quantitative distributor, is the container of a circular band dividing plate; (13) be dial, container lay down location when being packing; (14) be the drive motors of portioning section, the adjustable-speed of this motor is controlled different rotating speeds, and can make by it and drive synchronous operated (12) and (13), the time of staying difference under can head (11), thus reach the purpose of controlling every bottle of branch loading amount; (15) be draining; (16) be running water inlet; (17) be the distilled water import; (a) be the tank body chuck, adopt Steam Heating, water flowing cooling to use in the time of can be for big capacity; (b), (c) (E), (F) be the import and export of steam and water; (d) be the temperature probe insert division.
Among Fig. 2, (18) are that electrically programable ROM (EPROM, electrically programmable read only memory) can be selected models such as 2716,2728,2732,2764 for use, and capacity increases progressively successively; (19) be random access memory (RAM, random access memory), can select 6116 for use, etc. model; (20) be central processing unit (CPU, central processing unit), can adopt MCS-5 series, as 8031,8051,8751 etc.; (21) be data/address bus (DB, date bus); (22) be the expansion mouth; (23) be to drive; (24) be that photoelectricity is isolated; (25) being the relay group, is the switching value output; Connect (26) pump respectively; (27) electric heater; (28) motor; (29) be analog digital (A-D, analog to digital); Connect variable connector (30); It is the analog quantity importation.
Among Fig. 3, cooperate memory, programmable parallel interface chip and other control circuit to form by single-chip microcomputer.
Among Fig. 4, be the operate as normal program, wherein, (31) are beginnings; (32) be initialization; (33) be to add the water trace routine; (34) be that heating schedule is patrolled and examined; (35) be delay procedure; (36) be cooling program; (37) be alert program; (38) be the can program; (39) be cleaning procedure; (40) be alert program; (41) be to finish.
Among Fig. 5, be one of interrupt service routine, wherein, (42) are inlets; (43) be save routine; (44) be alert program; (45) be return information.
Among Fig. 6, be two of interrupt service routine, wherein, (46) are inlets; (47) be to preserve data; (48) be automatic protection; (49) be that control is switched; (50) be return information.
Among Fig. 7, (51) are boot programs, power connection; (52) be to select the inflow program, specify inflow by dial; (53) be the dosing program, artificial; (54) be to select to heat program, by the dial designated parameter, room temperature~100 are ℃ optional; (55) be to select whipping procedure, can be in " unidirectional ", " two-way ", " middling speed ", optional in " at a slow speed "; (56) be the infusion pump program, liquid is circulated through pump and jar, also can directly export portioning section to; (57) be gravity treatment water inlet total amount program; (58) be whipping procedure; (59) be alert program, have different sound, light to show; (60) be sample program; (61) be time out program; (62) be to adjust the concentration program; (63) be reset routine; (64) be the program that directly receives, be meant the soup that need not packing that uses in the court, directly pack with bulk container; (65) be filter; (66) be defeated bottle program; (67) be automatic subpackaging, preset the packing single dose, by optional in 50,60,100,200,250 and the 500ml Several Parameters key fixing on the dial or at random; (68) be capping plug, cap, artificial; Go out finished product (69) thus; (70) be automatic cleaning procedure, advanced running water, 3min, laggard distilled water 2min, flushing, or preset time at random, the time of running water and distilled water was by 3: 2 ratio cleaning; (71) be alert program; (72) be termination routine, the pump stopping time, get rid of cleaning fluid automatically, report to the police, automatically shutdown.
Among Fig. 8, Fig. 9, (73) are soup packing lattice; (74) be medicine liquid outlet, during operation, connect small packaging container herein; (75) be driving shaft; (76) be dividing plate.
Among Figure 10, (77) are bottle screen works; (78) be the small packaging container lay down location, container suitable for reading just with the medicine liquid outlet (74) of quantitative distributor over against; (75) be driving shaft.
[embodiment one] preparing normal saline
Make a fully-automatic liquid make-up machine, (1) is tank body, is stainless steel manufacturing; (2) being the spray head of feed tube, also is stainless; (3) be heating element heater, adopt the 4kw tubular heater; (4) be liquid level tube, glass; Liquid level shows the dual system that adopts, and existing buoy-mechanical gear connects, and the photoelectric effect conversion is arranged again, converts liquid level signal to the signal of telecommunication, and via light emitting diode or LCD, numeral shows; (d) be the temperature probe insert division; It is agitator arm; (6) be stirring motor, the JM7114 type, single-phase, power 120w, rotating speed 370r/min; (7) be magnetic valve, employing JO11SA type; (8) be check valve; (9) be filter, form that its filter material is the micropore core by upper and lower cover and filter material; (10) be circulating pump, employing FV-1 type; (12) be quantitative filling device; (14) be reversible electric machine, ND-45 type, 127V, 10w, rotating speed 1200r/min, speed reducing ratio 1: 268.
Running:
1. press (ON/OFF) key, boot program, at this moment, the 220V indicator lamp is bright, and the liquid level of liquid level display indication simultaneously is 0;
2. by (liquid measure) key, selecting dissolving water consumption (using dial) is 50000ml, and at this moment, entering water electromagnetic valve is opened, water inlet automatically, and after waiting to reach ormal weight, valve-closing is cut off the water, and the indication liquid level;
3. dosing adds injection or medicinal sodium chloride 4.5kg, (craft)
4. by (54) key, select the program of heating, be limited to 40 ℃ on the assigned temperature, ± 1 ℃; Control heat time heating time is 15min; (mode of heating can be electric heating or steam)
5. by (55) key, select whipping procedure, be appointed as two-way, middling speed, the time is 15min;
6. by (56) key, the infusion pump program is appointed as the pump circulation, 3min;
7. by (57) key, gravity treatment water inlet total amount program, moisturizing, making total amount is 500000ml, repeats the water inlet program, reach regulation after, stop automatically, circulating pump starts again, pump stops behind the 3min;
8. by (65) key, filter is specified and use the micropore core, and filter is finished, by (61) key, and time out program and (60) key, sampling row content analysis press analysis result, and by the moisturizing of " moisturizing " key, and pump circulates once more, filtration, sample analysis is till reaching requirement;
9. press (66) key and (67) key, the packing program, specifying each container loading amount is 500ml, automatic subpackaging, craft is simultaneously jumped a queue, cap;
10. by (70) key, brushing program is appointed as running water once, water yield 10000ml, stir, wash 3min, distilled water twice, each 10000ml of the water yield stirs, washes 2min, water is by the spray head of feed tube, rush at the positions such as top, wall, stirring and heating element heater of Agitation Tank after, discharge by discharging tube;
11. by (71) shutdown programm, microcomputer checks voluntarily whether each parameter, instruction are finished, after all finish, and shutdown automatically.
Above-mentioned is manual process, when auto-programming, removes to filter and finishes; in the time of need carrying out manual analysis, stopping alarm analyze to be finished by (63) key that " resets "; program is proceeded; until end, overall process is prior setting program, carries out continuously automatically; proceed to each program; can be sound, light reports to the police, program is carried out in the process, also has random parameter to show.
[embodiment two] preparation cold drink II number
Making a fully-automatic liquid make-up machine, is that tank body (1) is a non-toxic engineering plastic manufacturing; (2) being the spray head of feed tube, also is non-toxic engineering plastic; (3) be heating element heater, adopt the 3kw tubular heater; (4) be liquid level tube, engineering plastics; (5) be agitator arm; (6) be stirring motor, single-phase, power 1kw; (7) be magnetic valve, adopt model with example one; (8) be check valve; (9) be filter, form that its filter material is the titanium plate by upper and lower cover and filter material; All the other are with example one.
Running, remove:
1. raw material is sodium chloride 400g, citric acid 400g and sucrose 3000g, adds water to 200000ml;
2. add raw material, stirring at room 5~10min filters, and packing is outside the 250/ml;
All the other operation sequences are with embodiment one.
[embodiment three] prepare belladonna mixture (supensoid agent)
Equipment is with embodiment two, and operation is with embodiment three, and difference is:
1. inflow is 80000ml first;
2. slowly add belladonna tincture 5000ml, paregoric 5000ml down in room temperature, stirring;
3. continuing to add water to total amount is 100000ml;
4. continue to stir 5min;
5. without filtration, direct packaging, loading amount are every bottle of 60ml/.
[embodiment four] prepare 10% Klorvess Liquid (oral liquid)
Equipment can be with all steel or all-plastic material, and operation is with embodiment three, and difference is:
1. inflow is 20000ml first;
2. slowly add potassium chloride 4000g down in room temperature, stirring;
3. continuing to add water to total amount is 40000ml;
4. continue to stir 5min;
5. filter, packing, loading amount is every bottle of 100ml/.

Claims (7)

1, a kind of fully-automatic liquid make-up machine the invention is characterized in:
A. complete machine is made of dosing part, portioning section and microcomputer control section,
B. dosing part and portioning section are made of the Agitation Tank, infusion pump, filter and the filling machine that are connected successively;
C. microcomputor program is controlled the overall process of preparation-can.
2, according to the described fully-automatic liquid make-up machine of claim 1, it is characterized in that described dosing part, be provided with water intake mechanism, rabbling mechanism, heating arrangements, cooling mechanism, level gauging and indication mechanism, discharging mechanism and wiper mechanism.
3, according to the described fully-automatic liquid make-up machine of claim 1; the overall process that it is characterized in that described microcomputor program control preparation-can; be meant: comprise the into overall process of water, stirring, heating, cooling, pump circulation, filtration, packing and cleaning, shutdown; in selected parameter area, preset operation voluntarily.
4, according to the described fully-automatic liquid make-up machine of claim 1, the overall process that it is characterized in that described microcomputor program control preparation-can solution, be meant with a single-chip microcomputer and make central processing unit, be provided with memory and outside expansion I/O mouth, adopt photoelectricity to isolate and drive circuit, duty by auxiliary reclay control stirring motor, the thermal source of heating, magnetic valve, pump motor harmony, light alarm mechanism etc., and, handle, control dosing and can operation according to the data parameters of setting through above-mentioned control circuit by key on the control panel and selector switch input data.
5, according to the described fully-automatic liquid make-up machine of claim 1, it is characterized in that the overall process of described microcomputor program control preparation-can solution, its control parameter area is:
1. obtaining liq total amount≤500000ml is adjustable,
2. prepare temperature≤100 ℃, adjustable,
3. add, temperature control time≤60min, adjustable;
4. stir clockwise and/or counterclockwise,
Sustainable running≤60min, adjustable,
5. infusion pump circulation and output
6. packing can liquid measure each time is between 50~500ml
It is adjustable,
7. clean running water and distilled water, inflow and scavenging period
Adjustable.
6, according to the described fully-automatic liquid make-up machine of claim 1, it is characterized in that sound, light is reported to the police in the described microcomputor program control preparation-can solution process, the parameter area of procedure for displaying title, selection also shows measured value at random simultaneously.
7, according to the described fully-automatic liquid make-up machine of claim 1, it is characterized in that in the described portioning section, by the can head of solenoid control, in the container on packing motor-driven and synchronous operated quantitative distributor and dial, quantitatively inject preparation liquid.
CN90106293A 1990-10-27 1990-10-27 Fully-automatic liquid make-up machine Expired - Fee Related CN1038909C (en)

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Application Number Priority Date Filing Date Title
CN90106293A CN1038909C (en) 1990-10-27 1990-10-27 Fully-automatic liquid make-up machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN90106293A CN1038909C (en) 1990-10-27 1990-10-27 Fully-automatic liquid make-up machine

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Publication Number Publication Date
CN1050831A true CN1050831A (en) 1991-04-24
CN1038909C CN1038909C (en) 1998-07-01

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Cited By (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1035716C (en) * 1992-03-23 1997-08-27 中国人民解放军第一一八医院 Automatic liquid medicine preparing and packaging machine
CN101342389B (en) * 2008-09-03 2010-06-02 荣维淳 Full-automatic liquid preparation machine
CN101636099B (en) * 2007-03-20 2011-10-26 皇家飞利浦电子股份有限公司 Method for determining at least one suitable parameter for a process of making a beverage
CN102295258A (en) * 2011-05-31 2011-12-28 上海华中药业有限公司 Voltage stabilization filling apparatus
CN105277730A (en) * 2015-10-27 2016-01-27 舟山医院 Peripheral blood specific diagnosis assistant device of early lung cancer
CN105413554A (en) * 2015-12-25 2016-03-23 奥星制药设备(石家庄)有限公司 Liquid preparing platform based on disposable sterile bags, and stirring and preparing and transportation methods therefor
CN105833780A (en) * 2016-05-09 2016-08-10 杭州金鱼家电有限公司 Full-automatic activator for preparing disinfection and sterilization solution and use method of activator
CN105987745A (en) * 2011-01-21 2016-10-05 莱伯曼兹有限公司 Automated solution dispenser
CN108675428A (en) * 2018-05-17 2018-10-19 彭雄英 A kind of pickling waste waters processor
CN108688877A (en) * 2017-03-30 2018-10-23 希基六投资责任有限公司 Multifunctional modular mobile mixing and packaging apparatus and method and computer program
CN109144125A (en) * 2018-09-07 2019-01-04 上海出入境检验检疫局工业品与原材料检测技术中心 Intelligent temperature control detection device
US10578634B2 (en) 2015-02-06 2020-03-03 Labminds Ltd Automated solution dispenser
CN111729637A (en) * 2020-07-24 2020-10-02 上海汇像信息技术有限公司 Vacuum liquid adding system and vacuum liquid adding method
US11077409B2 (en) 2012-07-18 2021-08-03 Labminds, Ltd. Automated solution dispenser

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US3957253A (en) * 1973-07-30 1976-05-18 Virginia Chemicals Inc. Apparatus for aqueous solutions of pure sodium hydrosulfite
US3877682A (en) * 1974-03-08 1975-04-15 Mosstype Corp Automatic chemical measuring and mixing machine
US4571092A (en) * 1984-09-06 1986-02-18 Ryco Graphic Manufacturing, Inc. Liquid mixing system

Cited By (19)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1035716C (en) * 1992-03-23 1997-08-27 中国人民解放军第一一八医院 Automatic liquid medicine preparing and packaging machine
CN101636099B (en) * 2007-03-20 2011-10-26 皇家飞利浦电子股份有限公司 Method for determining at least one suitable parameter for a process of making a beverage
CN101342389B (en) * 2008-09-03 2010-06-02 荣维淳 Full-automatic liquid preparation machine
US10286371B2 (en) 2011-01-21 2019-05-14 Labminds Ltd Automated solution dispenser
US11904286B2 (en) 2011-01-21 2024-02-20 Accroma Labtec Ltd. Automated solution dispenser
CN105987745A (en) * 2011-01-21 2016-10-05 莱伯曼兹有限公司 Automated solution dispenser
CN110411541A (en) * 2011-01-21 2019-11-05 莱伯曼兹有限公司 Automate solution dispenser
CN105987745B (en) * 2011-01-21 2019-08-27 莱伯曼兹有限公司 Automate solution dispenser
CN102295258A (en) * 2011-05-31 2011-12-28 上海华中药业有限公司 Voltage stabilization filling apparatus
US11077409B2 (en) 2012-07-18 2021-08-03 Labminds, Ltd. Automated solution dispenser
US10578634B2 (en) 2015-02-06 2020-03-03 Labminds Ltd Automated solution dispenser
CN105277730A (en) * 2015-10-27 2016-01-27 舟山医院 Peripheral blood specific diagnosis assistant device of early lung cancer
CN105277730B (en) * 2015-10-27 2017-11-07 舟山医院 A kind of specific early stage of lung cancer diagnostic aid of peripheral blood
CN105413554A (en) * 2015-12-25 2016-03-23 奥星制药设备(石家庄)有限公司 Liquid preparing platform based on disposable sterile bags, and stirring and preparing and transportation methods therefor
CN105833780A (en) * 2016-05-09 2016-08-10 杭州金鱼家电有限公司 Full-automatic activator for preparing disinfection and sterilization solution and use method of activator
CN108688877A (en) * 2017-03-30 2018-10-23 希基六投资责任有限公司 Multifunctional modular mobile mixing and packaging apparatus and method and computer program
CN108675428A (en) * 2018-05-17 2018-10-19 彭雄英 A kind of pickling waste waters processor
CN109144125A (en) * 2018-09-07 2019-01-04 上海出入境检验检疫局工业品与原材料检测技术中心 Intelligent temperature control detection device
CN111729637A (en) * 2020-07-24 2020-10-02 上海汇像信息技术有限公司 Vacuum liquid adding system and vacuum liquid adding method

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