CN1038909C - Fully-automatic liquid make-up machine - Google Patents
Fully-automatic liquid make-up machine Download PDFInfo
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- CN1038909C CN1038909C CN90106293A CN90106293A CN1038909C CN 1038909 C CN1038909 C CN 1038909C CN 90106293 A CN90106293 A CN 90106293A CN 90106293 A CN90106293 A CN 90106293A CN 1038909 C CN1038909 C CN 1038909C
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Abstract
The present invention relates to a fully-automatic liquid preparing machine which is composed of a liquid preparing device, a liquid transferring device, a filtering device and a filling device, all of which are successively connected, and a microcomputer, wherein the microcomputer controls all processes from preparing to filling by programs. The processes comprise water inpouring, agitating, heating, cooling, pump circulating, filtering, split charging, cleaning and machine halting. The present invention operates automatically according to a preset program in a selected parameter range, which is suitable for preparing conventional liquid preparations (including various oral true solutions, external true solutions, suspensions, etc.), microbicide, drinks, etc. The present invention has the advantages of high automatic degree, liquid preparing precision and stability.
Description
The present invention relates to the equipment that a kind of medicine and food service industry are used, be particularly related to a kind of hospital and pharmaceutical factory of offering, be used to prepare the fully-automatic liquid make-up machine of purposes such as common liq medicament (true solution of various oral, external applications, supensoid agent etc.), sterilized pharmaceutics and food factory's synthetic beverage.
At present, both at home and abroad the automation equipment research of sterilized pharmaceutics is relatively paid attention to, the patented technology of reported in literature is also many; But hospital above county level uses to being fit to, and the automated machine research of common liq medicament preparation is few; Domestic, in the medical institutions, to adopt semi-mechanization to do out of trade in the preparation of heavy dose of infusion solution, injection, liquid oral medicament and food, the Soft Drinks Plant preparation of various beverage being removed the small part operation, the manual operations that most of operations still adopt is original, fall behind.
The deficiency of prior art is: hand-guided, and accuracy, poor stability, opportunities for contamination is many, and working condition is poor, inefficiency.
Purpose of the present invention, the fully-automatic liquid make-up machine that will provide a kind of microcomputor program control to combine with machine operation exactly makes said process realize automation, improve the quality of dosing, operation process is airtight, and the prevention liquid medicine contamination reduces labor intensity and increases work efficiency.
This bright purpose is achieved in that
Make a kind of fully-automatic liquid make-up machine, it is characterized in that:
A. complete machine is made of dosing part, portioning section and microcomputer control section;
B. dosing part and portioning section are made of the Agitation Tank, infusion pump, filter and the filling machine that are connected successively;
C. microcomputor program control is prepared---the can overall process.
Above-mentioned fully-automatic liquid make-up machine is characterized in that described Agitation Tank is metal or non-metallic material, disposes water intake mechanism, rabbling mechanism, heating arrangements, cooling mechanism, level gauging and indication mechanism, discharging mechanism and wiper mechanism.
Above-mentioned fully-automatic liquid make-up machine; the overall process that it is characterized in that described microcomputor program control obtain solution; be meant: comprise the into overall process of water, stirring, heating, pump circulation, filtration, packing and cleaning, shutdown, in selected and parameter area, preset operation voluntarily.
Above-mentioned fully-automatic liquid make-up machine, it is characterized in that described microcomputor program control preparation---the overall process of can solution, be meant with a single-chip microcomputer and make central processing unit, be provided with memory, with outside expansion I the photoelectric isolating driving circuit that adopts of O mouth, strengthen antijamming capability, continuing by the centre is device control stirring motor, the thermal source of heating, magnetic valve, pump motor harmony, the duty of light alarm mechanism etc., by key on the control panel and selector switch input data, finish manipulation according to the data parameters of setting in addition through above-mentioned control circuit, control dosing and can operation.
Above-mentioned fully-automatic liquid make-up machine is characterized in that the overall process of described microcomputor program control obtain solution, and scope of its control parameter is:
1. obtaining liq total amount≤.500000ml is adjustable,
2. prepare temperature≤100 ℃, adjustable,
3. add, temperature control time≤60min, adjustable;
4. stir two grades of speed, clockwise or counter clockwise direction, sustainable
Running≤60min, adjustable,
5. infusion pump circulation and output
6. packing can liquid measure each time is adjustable between 50～500ml,
7. it is adjustable to clean running water and distilled water, inflow and scavenging period.
Above-mentioned fully-automatic liquid make-up machine is characterized in that sound, light is reported to the police in the process of described microcomputor program control obtain solution, and the parameter area of procedure for displaying title, selection also shows measured value at random simultaneously.
Above-mentioned fully-automatic liquid make-up machine is characterized in that in the described portioning section, by the can head of solenoid control, quantitatively injects preparation liquid in the container on packing motor-driven and synchronous operated quantitative distributor and dial.
Through test, fully-automatic liquid make-up machine provided by the invention integrates water inlet, heats, lowers the temperature, stirring, filtration, packing and clean.Water inlet, dosing, heating, constant temperature, cooling, stirring, circulation, filtration, can and cleaning in the whole dosing process can automatically be finished under the programme-control that microcomputer is selected.The automaticity height, the dosing quality is good, and can prevent liquid medicine contamination.
Control flexibly, at needs whenever this machine can carry out automatically---manual switchover when adapting to something unexpected happened, is manually working under the control.
Various parameters can be set and regulate in advance in specified parameter area, and are flexible.
This machine adopts single-chip microcomputers such as MCS-51 series as 8031,8051,86751 as central processing unit (CPU), outside expansion I/O mouth and analog quantity input, respective handling has also been made (as " shake disappears " in the software aspect simultaneously, the method that the 10ms that promptly delays time sampling is judged), its antijamming capability and reliability are greatly improved.
By auxiliary reclay control stirring motor, " startup " and " stopping " of the thermal source of heating, magnetic valve and pump motor etc., convenient, flexibly.
Warning circuit and has different music alarms except that light indication, clear and definite, convenient.
This machine dependable performance, control is a kind of more satisfactory automation dosing machinery flexibly.
Reached purpose of the present invention.
The present invention is further elaborated below in conjunction with drawings and Examples:
Fig. 1 is a complete machine structure schematic diagram of the present invention;
Fig. 2 is a microcomputer hardware principle schematic of the present invention;
Fig. 3 is a motherboard conspectus of the present invention;
Fig. 4 is a microcomputer software program A schematic diagram of the present invention;
Fig. 5 is a microcomputer software program B schematic diagram of the present invention;
Fig. 6 is a microcomputer software program C schematic diagram of the present invention;
Fig. 7 is an operation sequence schematic diagram of the present invention;
Fig. 8 is the structure front elevational schematic of the quantitative distributor of portioning section;
Fig. 9 is the structure schematic top plan view of the quantitative distributor of portioning section;
Figure 10 is the hydrogen dial structure schematic top plan view of portioning section;
Among Fig. 1, be divided into three parts, A partly is the microcomputer control section, and B partly is the dosing part; C partly is a portioning section.Wherein:
The 1st, tank body is the manufacturings of metal (as stainless steel) or nonmetal (as engineering plastics) material, requires corrosion-resistant; The 2nd, the spray head of feed tube can be " shower head " formula (as the sort of shower nozzle of the irrigation sprinkler that uses on the agricultural, can be free movable, change direction automatically), also can be the shower nozzle that semicircle sieve aperture makes progress; The 3rd, heating element heater; The 4th, liquid level tube; The 5th, stir the liquid wheel; The 6th, stirring motor; The 7th, magnetic valve; The 8th, check (non-return) valve (check valve); The 9th, filter, by last, lower cover and filter material are formed, and its filter material can be the titanium plate, also can be miillpore filter; The 10th, circulating pump; The 11st, the can head is the silk head of a reducing, is taphole; The 12nd, quantitative distributor is a container of circular band dividing plate; The 13rd, dial, container lay down location when being packing; The 14th, the drive motors of portioning section, the adjustable-speed of this motor is controlled different rotating speeds, can drive synchronous operated 12 and 13 by it, the time of staying difference under can 11, thus reach the purpose of every bottle of branch loading amount of control; The 15th, draining; The 16th, running water inlet; The 17th, the distilled water import; A is the tank body chuck, can adopt when a large amount of Steam Heating, water flowing cooling to use; B, c, E, F, advance the import and export of steam and water; D is the temperature probe insert division.
Among Fig. 2, the 18th, electrically programable ROM (EPROM, eLectricallyprogrammable read only memory) can be selected models such as 2716,2728,2732,2764 for use, and capacity increases progressively successively; The 19th, random access memory (RAM random acce-ss memory), can select 6116 for use, etc. model; The 20th, central processing unit CPU, cen-tral processing unit), can adopt MCS-5 series, as 8031,8051,8751, etc.; The 21st, data/address bus (DB, date bus); The 22nd, the expansion mouth; The 23rd, drive; The 24th, photoelectricity is isolated; The 25th, the relay group is the switching value output; Divide and connect 26 pumps in addition; 27 electric heaters; The 28th, motor; The 29th, simulation numeral (A-D, analog to digital); Connect variable connector 30; It is the simulate amount importation.
Among Fig. 3, cooperate memory, programmable parallel interface chip and control circuit thereof to form by single-chip microcomputer.
Among Fig. 4, be the operate as normal program, wherein, the 31st, beginning; The 32nd, initialization; The 33rd, add the water trace routine; The 34th, alert program is patrolled and examined; The 35th, delay procedure; The 36th, cooling program 37 is alert program; The 38th, the can program; The 39th, cleaning procedure; The 40th, alert program; The 41st, finish.
Among Fig. 5, be one of interrupt service routine, wherein, the 42nd, inlet; The 43rd, save routine; The 44th, alert program; The 45th, return information.
Among Fig. 6, be two of interrupt service routine, wherein, the 46th, inlet; The 47th, preserve data; The 48th, automatic protection; The 49th, control is switched; The 50th, return information.
Among Fig. 7, the 51st, boot program, power connection; The 52nd, select the inflow program, specify inflow by dial; The 53rd, the dosing program, artificial; The 54th, the program of selecting to heat, by the dial designated parameter, room temperature～100 are ℃ optional; The 55th, select whipping procedure, can be in " unidirectional ", " middling speed ", optional in " at a slow speed "; The 56th, the infusion pump program can make liquid circulate through pump and jar, also can directly export portioning section to; The 57th, gravity treatment water inlet total amount program; The 58th, whipping procedure; 59 alert program; There are different sound, light to show; 6U is a sample program; The 61st, time out program; The 62nd, adjust the concentration program; The 63rd, reset routine; The 64th, directly receive program; Be meant the soup that need not packing that uses in the court, directly use high-capacity packaging; The 65th, filter; The 66th, defeated bottle program; The 67th, the automatic subpackaging program presets the packing single dose, by optional in 50,60,100,200,250 and the 500ml Several Parameters key fixing on the dial or at random; The 68th, capping plug, cap, artificial; Go out finished product 69 thus; The 70th, automatic cleaning procedure; Advanced running water, 3min, laggard distilled water 2min, flushing, or preset time at random, the time of running water and distilled water was by 3: 2 ratio cleaning; The 71st, alert program; The 72nd, termination routine, the pump stopping time, get rid of cleaning fluid automatically, report to the police, automatically shutdown.
Among Fig. 8, Fig. 9, the 73rd, soup packing lattice; The 74th, medicine liquid outlet during operation, is pressed small packaging container herein; The 75th, driving shaft; The 76th, dividing plate.
Among Figure 10, the 77th, bottle screen work; The 78th, the small packaging container lay down location, the medicine liquid outlet 74 of the suitable for reading and quantitative distributor of container over against; The 75th, driving shaft.
[embodiment one] preparing normal saline
Make a fully-automatic liquid make-up machine, the 1st, tank body is that stainless steel is made; The 2nd, the spray head of feed tube also is stainless; The 3rd, heating element heater adopts 4KW tubulose heating tube; The 4th, liquid level tube, glass; Liquid level shows the dual system of employing, promptly has buoy-mechanical gear to connect, and the photoelectric effect conversion is arranged again, converts liquid level signal to the signal of telecommunication, and via Light-Emitting Diode or LCD, numeral shows; D is the temperature probe insert division; The 5th, agitator arm; The 6th, stirring motor, the JM7114 type, unidirectional, power 120W, rotating speed 370r/min; The 7th, magnetic valve, employing JO11SA type; The 8th, check valve; The 9th, filter is made up of upper and lower cover and filter material, its filter material and micropore core; The 10th, circulating pump, employing FV-1 type; The 12nd, quantitative filling device; The 14th, reversible electric machine, ND-45 type, 127V, 10w, rotating speed 1200r/min, speed reducing ratio 1: 268.
Running:
1, by (ON/OFF) key, boot program, at this moment, the 220V indicator lamp is bright, and the liquid level of liquid level display indication simultaneously is 0;
2, by (liquid measure) key, selecting dissolving water consumption (using dial) is 5000ml, and at this moment, entering water electromagnetic valve is opened, water inlet automatically, and after waiting to reach ormal weight, valve-closing is cut off the water, and the indication liquid level;
3, dosing adds injection or medicinal common salt 4.5kg, (craft)
4, by 54 keys, select the program of heating, be limited to 40 ℃ on the assigned temperature, ± 1 ℃; Control heat time heating time is 15min; (mode of heating can be electric heating or steam)
5, by 55 keys, select whipping procedure, being appointed as two-way, middling speed, time is 15min;
6, by 56 keys, the infusion pump program is appointed as pump circulation, 3min;
7, by 57 keys, gravity treatment water inlet total amount program, moisturizing, making total amount is 500000ml, repeats the water inlet program, reach regulation after, stop automatically, circulating pump starts again, pump stops behind the 3min;
8, by 65 keys, filter is specified and use the micropore core, and filter is finished, and by 61 keys, time out program and 60 keys, the sampling content analysis press analysis result, and by the moisturizing of " moisturizing " key, and pump circulates once more, filtration, and sample analysis is till reaching requirement;
9, by 66 keys and 67 keys, the packing program, specifying each container loading amount is 500ml, automatic subpackaging, craft is simultaneously jumped a queue, cap;
10, by 70 keys, brushing program is appointed as running water once, water yield 10000ml, stir, wash 3min, distilled water twice, each 10000ml of the water yield stirs, washes 2min, water, is discharged by discharging tube behind the positions such as top, wall, stirring and heating element heater of flushing Agitation Tank by the feed tube spray head;
11, by 71 shutdown programms, microcomputer checks voluntarily whether each parameter, instruction are finished, after all finish, and shutdown automatically.
Above-mentioned is manual process, when auto-programming, removes to filter and finishes; in the time of need carrying out manual analysis; stopping alarm is analyzed to finish and is proceeded by 63 " resetting " key, program, until end; overall process is prior setting program; automatically carry out continuously, carry out each program, can be sound, light reports to the police; program is carried out in the process, also has random parameter to show.
[embodiment two] preparation cold drink II number
Make a fully-automatic liquid make-up machine, tank body 1 is a non-toxic engineering plastic manufacturing; The 2nd, the spray head of feed tube also is a non-toxic engineering plastic; The 3rd, heating element heater adopts the 3kw tubular heater; The 4th, liquid level tube, engineering plastics; The 5th, agitator arm; The 6th, stirring motor, unidirectional, power 1kw; The 7th, magnetic valve adopts model with example one; The 8th, check valve; The 9th, filter is made up of upper and lower cover and filter material, and its filter material is the titanium plate; All the other are with example one.
1, raw material is common salt 400g, citrate 400g and sucrose 3000g, adds water to 200000ml;
2, add raw material, stirring at room 5～10min filters, and packing is outside the 250ml/ bottle; All the other operation sequences are with embodiment one.
[embodiment three] prepare belladonna mixture (supensoid agent)
Equipment is with embodiment two, and operation is with embodiment three, and difference is:
1. inflow is 80000ml first;
2. in room temperature, slowly add belladonna tincture 5000ml, this tincture of compound camphor 5000ml under stirring;
3. continuing to add water to total amount is 100000ml;
4. continue to stir 5min;
5. without filtration, direct packaging quantitatively is every bottle of 60ml/.
[embodiment four] prepare 10% Klorvess Liquid (oral liquid)
Equipment can be with all steel or all-plastic material, and operation is with embodiment three, and difference is: 1. inflow is 20000ml first; 2. in room temperature, slowly add potassium chloride 4000g under stirring; 3. continuing to add water to total amount is 40000ml; 4. continue to stir 5min; 5. filter, packing, loading amount is every bottle of 100ml/.
Claims (1)
1, a kind of fully-automatic liquid make-up machine the invention is characterized in:
A. complete machine is made of micro-processor controlled dosing part and portioning section, make central processing unit with a single-chip microcomputer, be provided with memory and outside expansion I/O mouth, adopt photoelectric isolating driving circuit, connect stirring motor, the thermal source of heating, magnetic valve, pump motor harmony, light alarm mechanism by auxiliary reclay, the setting data parameter is arranged on the control panel, behaviour from, the key and the selector switch of control dosing and can operation
B. dosing part and portioning section are made of the Agitation Tank, infusion pump, filter and the filling machine that are connected successively,
Dosing partly is provided with water intake mechanism, rabbling mechanism, heating arrangements, cooling mechanism, level gauging and indication mechanism, discharging mechanism and wiper mechanism,
Portioning section is by the can head of solenoid control, through packing motor-driven and synchronous operated quantitative distributor and container dial formation.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN90106293A CN1038909C (en) | 1990-10-27 | 1990-10-27 | Fully-automatic liquid make-up machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN90106293A CN1038909C (en) | 1990-10-27 | 1990-10-27 | Fully-automatic liquid make-up machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1050831A CN1050831A (en) | 1991-04-24 |
| CN1038909C true CN1038909C (en) | 1998-07-01 |
Family
ID=4879937
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN90106293A Expired - Fee Related CN1038909C (en) | 1990-10-27 | 1990-10-27 | Fully-automatic liquid make-up machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN1038909C (en) |
Families Citing this family (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1035716C (en) * | 1992-03-23 | 1997-08-27 | 中国人民解放军第一一八医院 | Automatic compounding and split charging machine for medicine liquid |
| JP5108901B2 (en) * | 2007-03-20 | 2012-12-26 | コーニンクレッカ フィリップス エレクトロニクス エヌ ヴィ | Method for determining at least one suitable parameter for the process of making a beverage |
| CN101342389B (en) * | 2008-09-03 | 2010-06-02 | 荣维淳 | Full-automatic liquid preparation machine |
| GB201101075D0 (en) * | 2011-01-21 | 2011-03-09 | Labminds Ltd | Automated solution dispenser |
| CN102295258A (en) * | 2011-05-31 | 2011-12-28 | 上海华中药业有限公司 | Voltage stabilization filling apparatus |
| EP2874736B1 (en) | 2012-07-18 | 2023-04-19 | accroma labtec Ltd. | Automated solution dispenser |
| CN107835712B (en) | 2015-02-06 | 2021-09-10 | 莱伯曼兹有限公司 | Automated solution dispenser |
| CN105277730B (en) * | 2015-10-27 | 2017-11-07 | 舟山医院 | A kind of specific early stage of lung cancer diagnostic aid of peripheral blood |
| CN105413554B (en) * | 2015-12-25 | 2018-09-18 | 奥星制药设备（石家庄）有限公司 | Match liquid platform and its stirring preparation and conveyer method based on disposable sterilized bag |
| CN105833780A (en) * | 2016-05-09 | 2016-08-10 | 杭州金鱼家电有限公司 | Full-automatic activator for preparing disinfection and sterilization solution and use method of activator |
| ES2684630B2 (en) * | 2017-03-30 | 2019-07-02 | Inversiones Hiki6 S L | Method, software and multifunctional, modular and mobile mixing and packaging plant |
| CN108675428A (en) * | 2018-05-17 | 2018-10-19 | 彭雄英 | A kind of pickling waste waters processor |
| CN109144125A (en) * | 2018-09-07 | 2019-01-04 | 上海出入境检验检疫局工业品与原材料检测技术中心 | Intelligent temperature control detection device |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3877682A (en) * | 1974-03-08 | 1975-04-15 | Mosstype Corp | Automatic chemical measuring and mixing machine |
| US3957253A (en) * | 1973-07-30 | 1976-05-18 | Virginia Chemicals Inc. | Apparatus for aqueous solutions of pure sodium hydrosulfite |
| US4571092A (en) * | 1984-09-06 | 1986-02-18 | Ryco Graphic Manufacturing, Inc. | Liquid mixing system |
-
1990
- 1990-10-27 CN CN90106293A patent/CN1038909C/en not_active Expired - Fee Related
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3957253A (en) * | 1973-07-30 | 1976-05-18 | Virginia Chemicals Inc. | Apparatus for aqueous solutions of pure sodium hydrosulfite |
| US3877682A (en) * | 1974-03-08 | 1975-04-15 | Mosstype Corp | Automatic chemical measuring and mixing machine |
| US4571092A (en) * | 1984-09-06 | 1986-02-18 | Ryco Graphic Manufacturing, Inc. | Liquid mixing system |
Also Published As
| Publication number | Publication date |
|---|---|
| CN1050831A (en) | 1991-04-24 |
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