CN105074159A - Resinous radiator cap and mounting structure therefor - Google Patents

Resinous radiator cap and mounting structure therefor Download PDF

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Publication number
CN105074159A
CN105074159A CN201480013533.1A CN201480013533A CN105074159A CN 105074159 A CN105074159 A CN 105074159A CN 201480013533 A CN201480013533 A CN 201480013533A CN 105074159 A CN105074159 A CN 105074159A
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CN
China
Prior art keywords
valve body
tube nozzle
main body
lid
axis
Prior art date
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Granted
Application number
CN201480013533.1A
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Chinese (zh)
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CN105074159B (en
Inventor
酒井胜则
河野将吾
小室朗
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
T Rad Co Ltd
Original Assignee
Toyo Radiator Co Ltd
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Filing date
Publication date
Priority claimed from JP2013047994A external-priority patent/JP5752163B2/en
Priority claimed from JP2013050693A external-priority patent/JP5650265B2/en
Priority claimed from JP2013272967A external-priority patent/JP5619985B1/en
Application filed by Toyo Radiator Co Ltd filed Critical Toyo Radiator Co Ltd
Publication of CN105074159A publication Critical patent/CN105074159A/en
Application granted granted Critical
Publication of CN105074159B publication Critical patent/CN105074159B/en
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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01PCOOLING OF MACHINES OR ENGINES IN GENERAL; COOLING OF INTERNAL-COMBUSTION ENGINES
    • F01P11/00Component parts, details, or accessories not provided for in, or of interest apart from, groups F01P1/00 - F01P9/00
    • F01P11/02Liquid-coolant filling, overflow, venting, or draining devices
    • F01P11/0204Filling
    • F01P11/0209Closure caps
    • F01P11/0238Closure caps with overpressure valves or vent valves

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Valve Housings (AREA)
  • Closures For Containers (AREA)
  • Safety Valves (AREA)

Abstract

A resinous radiator cap can be easily formed by having a structure in which a cap body and a valve body are formed separately and the inner peripheral side of the cap body and the outer peripheral side of the cap body are welded, and achieves high reliability, and the prevention of a poor sealing phenomenon and dropping into a radiator tank even when being broken.

Description

Resin heat sink lid and mounting construction thereof
Technical field
The present invention relates to a kind of resin heat sink lid, and relate to and this resin heat sink lid is arranged on the mounting construction be located on the connecting-tube nozzle of radiator tank, this resin heat sink lid has resinous lid main body and resinous valve body, and both is interconnected by deposition.
Background technique
The applicant once proposed the scheme (patent documentation 1) of the resinous radiator pressure cap being assemblied in radiator.
Resin heat sink lid is detachably installed on the connecting-tube nozzle given prominence to upward from the top of radiator tank.This resin heat sink lid possesses upper end by the lid main body of the tubular of obturation and the valve body being assemblied in this lid body interior.And lid main body is installed on the connecting-tube nozzle of the opening portion as radiator tank, valve body discharges water or steam for controlling water to the supply of radiator tank and from radiator tank.
Resin heat sink lid lid main body and valve body combined has complicated three-dimensional structure.Therefore, in order to make ester moulding become simple or easy, usually respectively by both independent injection molded, and the lid main body after shaping and valve body being combined mutually, completing required resin heat sink lid thus.
At first technical paper
Patent documentation
Patent documentation 1: Japanese Unexamined Patent Publication 2012-233452 publication
The problem that invention will solve
But, even if adopt independent injection molding method, till the resinous lid main body and valve body with quite complicated structure are aligned to detail section mutually, when assembling, also need quite highly difficult ester moulding technology.Development cost for this reason and manufacture cost also increase.If produce the difference in a little size between lid main body and valve body when ester moulding, then produce unfavorable condition when combining both.In addition, after lid main body and valve body mutually being combined, likely gap etc. is produced in the part do not suspected.
On the other hand, when under the environment that temperature variation etc. is harsh for a long time Reusability assembled after lid time, the distortion producing thermal expansion difference or cause because of deterioration between both lid main body and valve body, and increase gradually along with this situation and cause the function reduction of lid made of resin.
Summary of the invention
To this, problem of the present invention is, provides a kind of and solves the resin heat sink lid of above-mentioned problem and be arranged on this resin heat sink lid as the mounting construction on the connecting-tube nozzle of the opening portion of radiator tank.
Solution
The lid solving the first invention of described problem is detachably arranged on the resinous lid on connecting-tube nozzle (2), and this connecting-tube nozzle (2) is arranged upward highlightedly from the top of radiator tank (1),
Described connecting-tube nozzle (2) is formed as cylinder, gateway pipe (27) of water is set at the intermediate portion of the axis of the described connecting-tube nozzle (2) of cylinder, and in the bottom of the axis of the described connecting-tube nozzle (2) of cylinder, neck (28) is set
Described lid possesses lid main body (3) and valve body (5), described lid main body (3) is formed as upper end by the cylinder of obturation, described valve body (5) is formed as cylinder, and the intercommunicating pore (17) be communicated with for managing (27) with described gateway is set at the intermediate portion of the axis of the described valve body (5) of cylinder, the valve seat (29) of inward flange shape is set in the inner circumferential side of the described valve body (5) of cylinder
Be formed with upside annular slot (21) at the intermediate portion outer circumferential side of the axis of described lid main body (3), form downside annular slot (22) in the lower, outer perimeter side of the axis of described valve body (5),
The periphery of its upper end portion embeds from the lower ending opening of described lid main body (3) and is assemblied in the inside of described lid main body (3) by described valve body (5), in this condition, when lid made of resin being installed on described connecting-tube nozzle (2), the described intercommunicating pore (17) of valve body (5) is managed (27) with the described gateway of described connecting-tube nozzle (2) and is communicated with, in addition, the first seal ring (15) is embedded in described upside annular slot (21), this first seal ring (15) be embedded into is configured to, when lid made of resin being installed on described connecting-tube nozzle (2), (27) can be managed with crimped status and gateway described in the ratio in described connecting-tube nozzle (2) more to contact by the inner peripheral surface of axial top position, the second seal ring (16) is embedded in downside annular slot (22), this second seal ring (16) be embedded into is configured to, when lid made of resin being installed on described connecting-tube nozzle (2), can contact with the inner peripheral surface of crimped status with the neck (28) of described connecting-tube nozzle (2),
The feature of described resin heat sink lid is,
When lid made of resin being installed on described connecting-tube nozzle (2), in the mode making melt-coating part (10) be positioned at the inner side of the seal space formed by the inner peripheral surface of described connecting-tube nozzle (2) between described first seal ring (15) and the second seal ring (16), deposition is carried out to the upper end portion outer circumferential side of the inner circumferential side, underpart of the axis of described lid main body (3) and the axis of valve body (5), and by this melt-coating part (10), described lid main body (3) and valve body (5) is bonded with each other.
In addition, the second invention, on the basis of the resin heat sink lid of above-mentioned first invention, is characterized in that,
Under state before deposition,
The inner circumferential side of the lid main body (3) in described melt-coating part office arranges the internal diameter towards the underpart of axis and expands first tapering (6) of (end is thick), the outer circumferential side of the valve body (5) in described melt-coating part office is arranged towards the upper end portion of axis and second tapering (7) of reduced diameter (front end is thin), and, become described first tapering (6) and be formed as the state larger relative to the angle of inclination beta of the axis of valve body (5) than the second tapering (7) relative to the inclined angle alpha of the axis of lid main body (3)
When deposition starts,
Only the upper end portion of the axis in first tapering (6) of lid main body (3) contacts with the upper end portion of the axis in second tapering (7) of valve body (5),
Described resin heat sink lid is configured to, and deposition from above-mentioned state also makes deposition region expand to the below of axis gradually, forms melt-coating part (10) thus.
In addition, 3rd invention is on the basis of the resin heat sink lid of above-mentioned first invention, it is characterized in that, in a part for valve body (5) or lid main body (3), the deterioration of property year in year out relative to the material of valve body (5) or lid main body (3) and preferential deterioration are set and the frangible portion (30) damaged, described frangible portion (30) be formed in do not destroy described seal space after its deterioration damages yet the seal space of sealing function inside.
In addition, the 4th invention, on the basis of the resin heat sink lid of above-mentioned 3rd invention, is characterized in that,
The shape being arranged at described downside annular slot (22) of valve body (5) is configured to, the section of its axis is formed as square, and in the peripheral wall surfaces making this square from upper corner part (22a) to be formed at valve body (5) valve seat (29) near described upper corner part (22a) part (29a) wall thickness t be less than the wall thickness forming described other square turning perisporiums, form described frangible portion (30) in this part thus.
Solve the mounting construction of lid relative to connecting-tube nozzle of the 5th invention of above-mentioned problem, it is the mounting construction resinous lid is detachably arranged on connecting-tube nozzle (2), this connecting-tube nozzle (2) is arranged upward highlightedly from the top of radiator tank (1)
Described connecting-tube nozzle (2) is formed as cylinder, gateway pipe (27) of water is set at the intermediate portion of the axis of the described connecting-tube nozzle (2) of cylinder, and in the bottom of the axis of the described connecting-tube nozzle (2) of cylinder, neck (28) is set
Described lid possesses lid main body (3) and valve body (5), described lid main body (3) is formed as upper end by the cylinder of obturation, described valve body (5) is formed as cylinder, and the intercommunicating pore (17) be communicated with for managing (27) with described gateway is set at the intermediate portion of the axis of the described valve body (5) of cylinder, the valve seat (29) of inward flange shape is set in the inner circumferential side of the described valve body (5) of cylinder
Form upside annular slot (21) at the intermediate portion outer circumferential side of the axis of described lid main body (3), form downside annular slot (22) in the lower, outer perimeter side of the axis of described valve body (5),
The periphery of its upper end portion embeds from the lower ending opening of described lid main body (3) and is assemblied in the inside of described lid main body (3) by described valve body (5), in this condition, the described intercommunicating pore (17) of valve body (5) is managed (27) with the described gateway of described connecting-tube nozzle (2) and is communicated with, in addition, the first seal ring (15) is embedded in described upside annular slot (21), this first seal ring (15) be embedded into is managed (27) with crimped status and gateway described in the ratio in described connecting-tube nozzle (2) and is more contacted by the inner peripheral surface of axial top position, the second seal ring (16) is embedded in downside annular slot (22), this second seal ring (16) be embedded into contacts with the inner peripheral surface of crimped status with the neck (28) of described connecting-tube nozzle (2),
Described lid is relative to the feature of the mounting construction of connecting-tube nozzle,
Described lid is in the mode making melt-coating part (10) be positioned at the inner side of the seal space formed by the inner peripheral surface of described connecting-tube nozzle (2) between described first seal ring (15) and the second seal ring (16), deposition is carried out to the upper end portion outer circumferential side of the inner circumferential side, underpart of the axis of described lid main body (3) and the axis of valve body (5), and by this melt-coating part (10), described lid main body (3) and valve body (5) are bonded with each other
The receiving portion that valve body (5) are set (50) is divided at the inner periphery side portion of the described connecting-tube nozzle (2) being positioned at the lower axial end position on the lower than described valve body (5), after valve body (5) departs from from described lid main body (3), this receiving portion (50) can prevent valve body (5) from falling in water tank main body (1) through described connecting-tube nozzle (2).
In addition, 6th invention is on basis relative to the mounting construction of connecting-tube nozzle of the lid of above-mentioned 5th invention, it is characterized in that, described receiving portion (50) is formed by the stepped part (51) arranged in the inner circumferential side of connecting-tube nozzle (2), and the upper surface of this stepped part (51) can be utilized to catch the described valve body (5) after disengaging.
In addition, 7th invention is on basis relative to the mounting construction of connecting-tube nozzle of the lid of above-mentioned 5th invention, it is characterized in that, described receiving portion (50) is formed by the claw (52) extended towards the central shaft of this connecting-tube nozzle (2) from the inner circumferential side of connecting-tube nozzle (2), and the upper surface of this claw (52) can be utilized to catch the described valve body (5) after disengaging.
Solve the mounting construction of lid relative to connecting-tube nozzle of the 8th invention of above-mentioned problem, it is the mounting construction resinous lid is detachably arranged on connecting-tube nozzle (2), this connecting-tube nozzle (2) is arranged upward highlightedly from the top of radiator tank (1), it is characterized in that
Described connecting-tube nozzle (2) is formed as cylinder, gateway pipe (27) of water is set at the intermediate portion of the axis of the described connecting-tube nozzle (2) of cylinder, and in the bottom of the axis of the described connecting-tube nozzle (2) of cylinder, neck (28) is set
Described lid possesses lid main body (3) and valve body (5), lid main body (3) is formed as upper end by the cylinder of obturation, valve body (5) is formed as cylinder, and the intercommunicating pore (17) be communicated with for managing (27) with described gateway is set at the intermediate portion of the axis of the described valve body (5) of cylinder, the valve seat (29) of inward flange shape is set in the inner circumferential side of the described valve body (5) of cylinder
The periphery of its upper end portion embeds from the lower ending opening of described lid main body (3) and is assemblied in the inside of described lid main body (3) by described valve body (5), in this condition, the described intercommunicating pore (17) of valve body (5) is managed (27) with the described gateway of described connecting-tube nozzle (2) and is communicated with
The inner circumferential side of described lid main body (3) is engaged by deposition with the outer circumferential side of valve body (5),
The receiving portion (50) that valve body (5) are set than the inner circumferential side of the lower axial end position on the lower of valve body (5) is positioned at described connecting-tube nozzle (2), after valve body (5) departs from from described lid main body (3), this receiving portion (50) can prevent valve body (5) from falling in water tank main body (1) through described connecting-tube nozzle (2).
Invention effect
The feature of the first invention is, in the mode making melt-coating part be positioned at the inner side of the seal space formed by the inner peripheral surface of described connecting-tube nozzle (2) between the first seal ring (15) and the second seal ring (16), deposition is carried out to the upper end portion outer circumferential side of the inner circumferential side, underpart of the axis of lid main body (3) and the axis of valve body (5), and by this melt-coating part (10), lid main body (3) and valve body (5) is bonded with each other.
Ultrasonic wave coating method, vibration deposition method, Laser cladding etc. is utilized to carry out deposition.In ultrasonic wave coating method, lid main body (3) and valve body (5) are contacted with each other, and the part utilizing ultrasound to make both contact with each other carries out delicate variations, make this part generate heat thus and melt and mutual deposition.Now, even if there is a little alignment errors between the lid main body (3) after ester moulding and valve body (5), melt by making contact segment and mutual aligned position and initial out-of-alignment value can be reduced.
In addition, due to the position of the melt-coating part (10) after lid main body (3) and the mutual deposition of valve body (5) is positioned at seal space as described, even if therefore produce a little seal failure in melt-coating part (10), the linking portion that lid main body (3) and valve body (5) also can not occur and the poor sealing phenomenon covered between outside, thus obtain the high resin heat sink lid of reliability.
The feature of the second invention is, resin heat sink lid is configured to, the first tapering (6) expanding (end is thick) towards the underpart internal diameter of axis is provided with in the inner circumferential side of the lid main body (3) of melt-coating part office, be provided with towards second tapering (7) of the upper end portion reduced diameter (front end is thin) of axis at the outer circumferential side of the valve body (5) of described melt-coating part office
Described first tapering (6) is formed as larger relative to the angle of inclination beta of the axis of valve body (5) than the second tapering (7) relative to the inclined angle alpha of lid main body (3) axis,
When deposition starts, only the upper end portion of the axis in first tapering (6) of lid main body (3) contacts with the upper end portion of the axis in second tapering (7) of valve body (5),
Start deposition and deposition region is expanded to the below of axis gradually, forming melt-coating part (10) thus.
According to this structure, can minimally suppress deposition region, and only deposition need deposition region.Therefore, when deposition, the resin of excess molten can not escape to unnecessary part, and the assembly precision after having realized thus is high and have the resin heat sink lid of reliability.
The feature of the 3rd invention is, in a part for valve body (5) or lid main body (3), the deterioration of property year in year out relative to the material of valve body (5) or lid main body (3) is set and frangible portion (30) that preferential deterioration damages, inside the seal space of sealing function also not destroying described seal space after described frangible portion (30) is formed in its deterioration.
Long-time when using resin heat sink lid under environment harsh near the internal-combustion engine that temperature variation is larger etc., there is the damage accident caused because of the deterioration of property year in year out of material.In order to Accident prevention occur and carry out make regular check on when, need the higher dexterity distinguishing the degree of property deterioration year in year out, sometimes also usually do not find out the deterioration of resin heat sink lid.
By arranging frangible portion (30) as the 3rd invention, thus earlier easily can differentiate deteriorated degree deteriorated period than the property year in year out reaching damage.Thereby, it is possible to changed lid before resin heat sink lid self reaches larger damage, therefore, it is possible to improve the Security in the use of radiator.In addition, even if frangible portion (30) reaches damage because of deterioration, be formed in the inner side of position, the i.e. seal space of the sealing function not destroying described seal space due to frangible portion (30), therefore can not damage the sealing of resin heat sink lid.
The feature of the 4th invention is, the shape being arranged at described downside annular slot (22) of valve body (5) is configured to, the section of its axis is formed as square, and make the upper corner part (22a) this square peripheral wall surfaces to be formed at valve body (5) valve seat (29) near described upper corner part (22a) part (29a) wall thickness t be less than the wall thickness forming described other square turning perisporiums, form described frangible portion (30) in this part thus.
The position of frangible portion as described above (30) is compared with other parts, and the large percentage that the stress from the spring etc. of push valve main body is concentrated, is therefore easily subject to because of the deteriorated damage caused of property year in year out.Therefore, by this frangible portion (30), the deterioration of property year in year out of material earlier and easily can be found.
In addition, when using this part as frangible portion, when frangible portion crack and therewith place be separated time, easily can observe this situation from outside.That is, as long as lay down second seal ring (16) of downside annular slot (22), just can observe whether there is crackle.
In addition, when lid is separated up and down with this part, when being laid down when twisting holding component (4), only lid main body (3) is separated with connecting-tube nozzle (2) with the top of valve body (5), and the bottom of valve body (5) remains in connecting-tube nozzle (2).Therefore, it is possible to directly confirm this separation in connecting-tube nozzle (2).This period can not be missed in the replacing that it is possible to carry out radiator pressure cap.
The feature of the mounting construction of the 5th invention is, the receiving portion that valve body (5) are set (50) is divided at the inner periphery side portion of the connecting-tube nozzle (2) being positioned at the lower axial end position on the lower than valve body (5), after valve body (5) departs from from lid main body (3), this receiving portion (50) can prevent valve body (5) from falling in the main body of radiator tank (1) through connecting-tube nozzle (2).
According to this structure, even if a part for hypothesis melt-coating part (10) or ester moulding part falls into below after damaging and making valve body (5) depart from, valve body (5) also sustained portion (50) is caught.When valve body (5) falls in the main body of radiator tank (1), be in most cases difficult to recovery valve main body, but according to this structure, can easily avoid this problem.
The feature of the 6th invention is, receiving portion (50) is formed by the stepped part arranged in the inner circumferential side of connecting-tube nozzle (51), and the upper surface of this stepped part (51) can be utilized to catch described valve body (5).According to this structure, receiving portion (50) and connecting-tube nozzle can be integrally formed.
The feature of the 7th invention is, receiving portion (50) is formed by the claw (52) extended towards the central shaft of this connecting-tube nozzle from the inner circumferential side of connecting-tube nozzle, and the upper surface of this claw (52) can be utilized to catch described valve body (5).According to this structure, receiving portion (50) and connecting-tube nozzle can be integrally formed.
The feature of the mounting construction of the 8th invention is, the inner circumferential side of lid main body (3) is engaged by deposition with the outer circumferential side of valve body (5), the receiving portion (50) that valve body (5) are set than the inner circumferential side of the lower axial end position on the lower of valve body (5) is positioned at connecting-tube nozzle (2), after valve body (5) departs from from described lid main body (3), this receiving portion (50) can prevent valve body (5) from falling in the main body of radiator tank (1) through described connecting-tube nozzle (2).
8th invention is also identical with the 5th invention, even if fall into below after supposing a part for melt-coating part (10) or ester moulding part to damage and making valve body (5) depart from, because valve body (5) sustained portion (50) catches, therefore also can prevent valve body (5) from falling in the main body of radiator tank (1).
Accompanying drawing explanation
Fig. 1 is the longitudinal sectional view of the connecting structure of the resin heat sink lid represented in the first invention.
Fig. 2 is the major component enlarged view of Fig. 1, is the figure representing the state of this major component before deposition.
Fig. 3 is the figure of the state after the deposition representing Fig. 2.
Fig. 4 represents frangible portion in the 3rd invention and enlarged partial sectional view around thereof.
Fig. 5 be the lid in the 5th invention is installed on connecting-tube nozzle before exploded perspective view.
Fig. 6 is the VI-VI direction view in Fig. 5.
Fig. 7 is the VII-VII direction view in Fig. 5.
Embodiment
Then, based on accompanying drawing, embodiments of the present invention are described.
First, the upper and lower position relationship between equipment shown in the drawings, parts or in parts is described or is defined.Each sectional view is longitudinal sectional view, accompanying drawing upper direction (upper portion) shown in these sectional views refers to or represents the upper direction (top or upside) illustrated in the present invention, and the direction, accompanying drawing bottom (lower portion) shown in these sectional views refers to or represents the direction, bottom (bottom or downside) illustrated in the present invention.And the centre on the above-below direction in accompanying drawing refers to or represents the intermediate portion illustrated in the present invention.Be that an example is described with Fig. 1, Fig. 1 illustrates that radiator tank 1 is configured at bottom, and the valve body 5 of lid is configured at the body top of radiator tank 1 and is configured in the downside of lid main body 3.That is, consistent with the above-below direction defined the present invention from the above-below direction of radiator tank 1 axle of the connecting-tube nozzle 2 of vertical extension upward.
In the structure being arranged on by resin heat sink lid on connecting-tube nozzle shown in Fig. 1, resin heat sink lid is detachably installed on from the radiator tank 1 vertical outstanding and connecting-tube nozzle 2 that arranges upward.This resin heat sink lid has holding component 4, lid main body 3 and valve body 5 successively from top.It should be noted that, connecting-tube nozzle 2 has section at the neck 28 reduced near the lower portion of radiator tank 1, and the upper edge portion inside the root of this neck 28 is formed as inward flange shape (shape that the face of flange upwards extends at the central shaft of inner side).Be formed with the cylinder portion that the top from this inward flange part towards axis expands, the inner peripheral surface in this portion is formed with female thread.In the cylinder portion of the upside of neck 28, the gateway pipe 27 that water is passed through is integrally formed in the side in a portion, and this gateway pipe 27 flatly extends outside radial direction from cylinder portion.
Lid main body 3 is made up of by the cylinder of obturation its upper end, and entirety is formed as cup-shaped.Valve body 5 is also formed as tubular.Outer peripheral portion in the upper end portion by valve body 5, under the state after the opening of the underpart lid main body 3 embeds upward, will deposition be fixed between the two.
Be configured with in the top of resin heat sink lid and hold component 4.Hold component 4 and have lip part at an upper portion thereof, entirety is formed as more shallow cup-shaped.The upper end portion of lid main body 3 is pressed into the inner peripheral portion holding component 4.By making the engagement portion 19 being arranged at lid main body 3 engage with the engaging portion 23 holding component 4, thus holding component 4 is connected with lid main body 3.The outer circumferential face holding component 4 is formed the screwing part 25 formed with external screw thread.Screwing part 25 detachably screws togather with the female thread be formed on the inner peripheral surface of connecting-tube nozzle 2.It should be noted that, holding the center of upper surface of component 4, projecting have periphery to be the instrument embedding part of four limits or hexagon.By instrument to be embedded in this embedding part and to rotate, thus holding component 4 easily can be installed on connecting-tube nozzle 2 or unload from connecting-tube nozzle 2.
Be formed with upside annular slot 21 at the intermediate portion outer circumferential side of the axis of lid main body 3, be formed with downside annular slot 22 in the lower, outer perimeter side of the axis of valve body 5.The first seal ring 15 is embedded with in upside annular slot 21.The first seal ring 15 be embedded into and more crimping by the inner peripheral surface of axial top position than gateway pipe 27 and contact in connecting-tube nozzle 2.The second seal ring 16 is embedded with in downside annular slot 22.The second seal ring 16 be embedded into crimps with the inner peripheral surface of the neck 28 of connecting-tube nozzle 2 and contacts.Above-mentioned first seal ring 15 and the second seal ring 16 are made up of the sealing material with flexible ring-type used in this field usually.
The center of the lower end of valve body 5 is provided with spring seat 40.In addition, the inner peripheral surface of valve body 5 is provided with the seat portion 29 of inward flange shape.Positive valve 13 is detachably assemblied in seat portion 29 via annular sealing plate 18.In addition, at the intermediate portion of valve body 5, multiple intercommunicating pore 17 outside the radial direction of valve body 5 is equally spaced provided with in the circumferential.
Positive valve 13 is fixed on the upper surface of annular sealing plate 18, and the lip part upper surface of negative pressure valve 14 detachably contacts with the lower surface of annular sealing plate 18.The second spring 12 is configured with between the bottom surface of this negative pressure valve 14 and the spring seat 40 of valve body 5.The first spring 11 is configured with between the inaccessible face of the upper end of positive valve 13 and lid main body 3.
First seal ring 15 of lid main body 3 with crimped status with the inner circumferential side of connecting-tube nozzle 2 and the top position of gateway pipe 27 contact.Second seal ring 16 of valve body 5 contacts with the inner circumferential side of crimped status with the neck 28 of connecting-tube nozzle 2.Thus, limited in the vertical direction by the first seal ring 15 and the second seal ring 16 and from the inner peripheral surface of connecting-tube nozzle 2 towards central shaft to inside region (columned region) formed seal space (or salable region).This in the vertical direction confined seal space form volume protected from water, this volume protected from water is for preventing from the attachment portion of the lid main body 3 lid made of resin and valve body 5 to the leaking of connecting-tube nozzle 2 side be positioned at outside them (the leaking of outside eventually to connecting-tube nozzle 2).
In seal space, a part for the inner peripheral surface of lid main body 3 is engaged by deposition mutually with a part for the upper end portion outer circumferential face of valve body 5.Ultrasonic wave coating method is preferably utilized to carry out deposition.In ultrasonic wave coating method, under the state making the component wanting deposition contact each other, the strong ultrasound wave of deposition is passed to the contact area of the component wanting deposition.Thus, contact segment is made to carry out delicate variations strongly and melting of generating heat.Then, carry out cooling and make contact segment harden after, by deposition between component.
Then, the assembled configuration of the lid main body 3 connected by deposition and valve body 5 is described.Fig. 1 illustrates the state after by the mutual deposition of outer circumferential side of the inner circumferential side in the lower axial end portion of lid main body 3 and the axially end of valve body 5.And Fig. 2 illustrates the state before this deposition, Fig. 3 illustrates the state after this deposition.
In fig. 2, the part on the lower of the ratio intermediate portion in the inner peripheral portion of the section on the axis of lid main body 3 forms the extended expansion section (stepped portion) of internal diameter.Between the larger expansion section of internal diameter and the less part of the internal diameter above expansion section, be formed with the annular slot portion 8 extended upward.In the upper end portion of valve body 5, to be formed with annular convex 9 with the mode of this annular slot portion 8 rough alignment.On the top of the inner circumferential of the larger expansion section of the internal diameter of the below in annular slot portion 8, be provided with the internal diameter towards the underpart of axis and expand first tapering 6 of (end is thick).
On the other hand, the below of the outer circumferential side of the valve body 5 in melt-coating part office, i.e. described annular convex 9, is provided with towards the upper end portion of axis and second tapering 7 of (front end is thin) of reduced diameter.First tapering 6 is formed as larger relative to the angle of inclination beta of the axis of valve body 51 than the second tapering 7 relative to the inclined angle alpha of the axis of lid main body 3.It should be noted that, the central axis of lid main body 3 and the central axis coaxial of valve body 5.
When deposition starts, only the upper end portion of the axis in the first tapering 6 of lid main body 3 contacts with the upper end portion of the axis in the second tapering 7 of valve body 5.After beginning deposition, deposition region expands to the below of axis gradually, and forms circular melt-coating part 10 downward.
On the lower end periphery in the second tapering 7 of valve body 5, be formed with the annular convex 24 of interim assembling.When assembling lid main body 3 and valve body 5, annular convex 24 is pressed into from below the inner side (with reference to Fig. 2, Fig. 4) of this locking pawl 26 temporarily assembled be provided projectingly in the lower end inner circumferential of lid main body 3.Now, as shown in Figure 2, the groove part 23a of ring-type is formed between the inner circumferential in the underpart of lid main body 3 and annular convex 24 and the second tapering 7.In addition, between the periphery of the annular convex 9 in the upper end of valve body 5 and the inner circumferential of intermediate cylinder portion 3a, not shown a little gap is formed.
As shown in Figure 2, the upper end in first tapering 6 of intermediate cylinder portion 3a is provided with cross part 3b.When deposition starts, become the state of upper-end contact to this cross part 3b in the second tapering 7.When starting ultrasonic wave coating in a state of fig. 2, for starting point, deposition region is expanded with the cross part 3b of lid main body 3 gradually downwards.Now, lid main body 3 is pressed by valve body 5 side, and its deposition point moves downwards gradually, and as shown in Figure 3, lid main body 3 moves downwards relative to valve body 5.Then, between valve body 5 and lid main body 3, melt-coating part 10 is formed.By the power supply cutting off ultrasonic wave coating apparatus, fusion zone is hardened, thus by deposition between valve body 5 and lid main body 3.Melt-coating part 10 is the blacking parts shown in Fig. 3.The size of melt-coating part 10 is compared common melt-coating part and significantly reduces, and can prevent unnecessary melting resin from leaking into periphery and hardening.
Effect
In the resin heat sink lid assembled as described, by the instruments such as spanner being embedded into the center of the upper end holding component 4 and rotating, thus the screwing part 25 of holding component 4 is made to screw togather with the upper end open of connecting-tube nozzle 2 and both be connected.Now, positive valve 13 and negative pressure valve 14 become the state of closedown by the plus-pressure of spring, thus make the inside of radiator tank 1 become closed state.When the cooling water temperature of radiator tank 1 rise and pressure in radiator tank 1 become setting above time, positive valve 13 presses the first spring 11 and rises.Thus, the excessive steam in water tank and cooling water import not shown equalizing tank from gateway pipe 27 via intercommunicating pore 17.When press in radiator tank 1 again decline time, positive valve 13 is closed.
On the other hand, when making the cooling water temperature of the inside of radiator tank 1 decline when the stopping due to such as motor, the inside of radiator tank 1 becomes negative pressure.So negative pressure valve 14 presses the second spring 12 and moves downwards.Thus, water is supplied in radiator tank 1 from gateway pipe 27 via negative pressure valve 14.
In the resin heat sink lid of Fig. 1, even if suppose, in lid main body 3 with the melt-coating part 10 of valve body 5, poor sealing occurs, the tightness (sealing) between the cylinder portion inner peripheral surface of the first seal ring 15 and connecting-tube nozzle 2 is also made to be kept.And the tightness between the second seal ring 16 and neck 28 is kept.Consequently, when the temperature of radiator tank 1 rises, positive valve 13 normally plays function and rises, and when inside becomes negative pressure, negative pressure valve 14 declines.So, due to the normally action of each valve, therefore in resin heat sink lid of the present invention, even if just in case melt-coating part 10 there occurs seal failure, the function of resin heat sink lid also normally can be maintained.
Fig. 4 is the figure that the part of the valve body 5 represented in the lid made of resin of Fig. 1 is provided with the example of frangible portion 30.In the diagram, identical reference character is marked for the part identical with Fig. 1, and the repetitive description thereof will be omitted.
As shown in Figure 4, the shape being arranged at the section of the axis of the downside annular slot 22 of valve body 5 is formed as square.Make the upper corner part 22a this square peripheral wall surfaces to be formed at valve body 5 valve seat 29 the part 29a nearest with described upper corner part 22a wall thickness t be less than other parts.That is, wall thickness t is formed as, less than the wall thickness forming described square other turning perisporiums (surrounding square perisporium).Described frangible portion 30 is formed thus in this part.
As mentioned above, the part of this wall thickness t compared with other parts, from the first spring 11 grade of push valve main body 5 stress concentrate large percentage.Therefore, the damage because property deterioration year in year out causes easily is subject to.In addition, owing to reducing the wall thickness t of this part as described above, thus the degradation speed of this part is faster than other parts.Consequently, the sign of property deterioration year in year out can be confirmed rapidly and exactly.Even if when supposing to reach damage in frangible portion 30 deterioration, because frangible portion 30 is formed in the region not destroying sealing function of seal space, i.e. the inside region of seal space, therefore also can not damage the sealing function of seal space.
Fig. 5 is the figure of the example representing the receiving portion 50 be provided with for catching valve body 5 from below.When the valve body 5 forming lid made of resin departs from from lid main body 3 because damage waits, this receiving portion 50 catches valve body 5, prevents valve body 5 from falling in radiator tank 1.
It should be noted that, the combination of the lid main body 3 shown in the top of Fig. 5 and valve body 5 and hold component 4 structure, with the combination of the lid main body 3 shown in Fig. 1 and valve body 5 and to hold the structure of component 4 identical.
The below of Fig. 5 illustrates radiator tank 1 and the longitudinal section from radiator tank 1 vertical outstanding connecting-tube nozzle 2 upward.The central shaft of the radiator tank 1 position of the central shaft of the connecting-tube nozzle 2 outstanding from radiator tank 1 in Fig. 5 and Fig. 1 is inconsistent, and is partial to the left side of Fig. 5.And the inner circumferential side on the left of the deflection of connecting-tube nozzle 2 is provided with stepped part 51.
Stepped part 51 be by deflection side perisporium bending roughly 90 laterally degree after, further upward bending roughly 90 spend shape.As shown in Figure 6, by this shape, the plane of stepped part 51 is made to become a part (arc-shaped ring) for circular ring.Suppose a part for the melt-coating part 10 or ester moulding part associated with valve body 5 to damage and make valve body 5 fall into below after lid main body 3 departs from.Now, the stepped part 51 that valve body 5 is configured receiving portion 50 is caught, and therefore valve body 5 can not fall in the main body of radiator tank 1.It should be noted that, also as shown in Figure 1, under the state making the position of the central shaft of connecting-tube nozzle 2 consistent with the central shaft of radiator tank 1, stepped part 51 can be set in the inner circumferential side of connecting-tube nozzle 2.
Fig. 5 also illustrates that claw 52 is as receiving portion 50.Claw 52 is to arrange from the inner peripheral portion of connecting-tube nozzle 2 to central shaft to the mode flatly extended.In the example of fig. 5, by along the circumferential direction equally spaced arranging four circular arc plates in the position than stepped part 51 slightly by the inner peripheral portion of below, claw 52 groups is formed.As shown in Figure 5, both stepped part 51 and claw 52 also can being set as receiving portion 50, but when there is not the such skew of Fig. 5, also claw 52 grade only can being set and any one party of claw 52 or stepped part 51 is only set.
Drawing reference numeral is described as follows:
1 radiator tank
2 connecting-tube nozzles
3 lid main bodys
3a intermediate cylinder portion
3b cross part
4 hold component
5 valve bodies
6 first taperings
7 second taperings
8 annular slot portions
9 annular convex
10 melt-coating parts
11 first springs
12 second springs
13 positive valves
14 negative pressure valves
15 first seal rings
16 second seal rings
17 intercommunicating pores
18 annular sealing plates
19 engagement portions
Annular slot on the upside of in the of 21
Annular slot on the downside of in the of 22
The upper corner part of 22a
23 engaging portions
23a groove part
24 annular convex
25 screwing parts
26 locking pawls
27 gateway pipes
28 necks
29 valve seats
The hithermost part of 29a
30 frangible portion
40 spring seats
50 receiving portions
51 stepped part
52 claws
T wall thickness
α tilt angle
β tilt angle

Claims (8)

1. a resin heat sink lid, it is detachably arranged on the resinous lid on connecting-tube nozzle (2), and this connecting-tube nozzle (2) is arranged upward highlightedly from the top of radiator tank (1),
Described connecting-tube nozzle (2) is formed as cylinder, gateway pipe (27) of water is set at the intermediate portion of the axis of the described connecting-tube nozzle (2) of cylinder, and in the bottom of the axis of the described connecting-tube nozzle (2) of cylinder, neck (28) is set
Described lid possesses lid main body (3) and valve body (5), described lid main body (3) is formed as upper end by the cylinder of obturation, described valve body (5) is formed as cylinder, and the intercommunicating pore (17) be communicated with for managing (27) with described gateway is set at the intermediate portion of the axis of the described valve body (5) of cylinder, the valve seat (29) of inward flange shape is set in the inner circumferential side of the described valve body (5) of cylinder
Form upside annular slot (21) at the intermediate portion outer circumferential side of the axis of described lid main body (3), form downside annular slot (22) in the lower, outer perimeter side of the axis of described valve body (5),
The periphery of its upper end portion embeds from the lower ending opening of described lid main body (3) and is assemblied in the inside of described lid main body (3) by described valve body (5), in this condition, when lid made of resin being installed on described connecting-tube nozzle (2), the described intercommunicating pore (17) of valve body (5) is managed (27) with the described gateway of described connecting-tube nozzle (2) and is communicated with, in addition, the first seal ring (15) is embedded in described upside annular slot (21), this first seal ring (15) be embedded into is configured to, when lid made of resin being installed on described connecting-tube nozzle (2), (27) can be managed with crimped status and gateway described in the ratio in described connecting-tube nozzle (2) more to contact by the inner peripheral surface of axial top position, the second seal ring (16) is embedded in downside annular slot (22), this second seal ring (16) be embedded into is configured to, when lid made of resin being installed on described connecting-tube nozzle (2), can contact with the inner peripheral surface of crimped status with the neck (28) of described connecting-tube nozzle (2),
The feature of described resin heat sink lid is,
When lid made of resin being installed on described connecting-tube nozzle (2), in the mode making melt-coating part (10) be positioned at the inner side of the seal space formed by the inner peripheral surface of described connecting-tube nozzle (2) between described first seal ring (15) and the second seal ring (16), deposition is carried out to the upper end portion outer circumferential side of the inner circumferential side, underpart of the axis of described lid main body (3) and the axis of valve body (5), and by this melt-coating part (10), described lid main body (3) and valve body (5) is bonded with each other.
2. resin heat sink lid according to claim 1, is characterized in that,
Under state before deposition,
The inner circumferential side of the lid main body (3) in described melt-coating part office arranges the internal diameter towards the underpart of axis and expands first tapering (6) of (end is thick), the outer circumferential side of the valve body (5) in described melt-coating part office is arranged towards the upper end portion of axis and second tapering (7) of reduced diameter (front end is thin), and, become described first tapering (6) and be formed as the state larger relative to the angle of inclination beta of the axis of valve body (5) than the second tapering (7) relative to the inclined angle alpha of the axis of lid main body (3)
When deposition starts,
Only the upper end portion of the axis in first tapering (6) of lid main body (3) contacts with the upper end portion of the axis in second tapering (7) of valve body (5),
Described resin heat sink lid is configured to, and deposition from above-mentioned state also makes deposition region expand to the below of axis gradually, forms melt-coating part (10) thus.
3. resin heat sink lid according to claim 1, is characterized in that,
In a part for valve body (5) or lid main body (3), the deterioration of property year in year out relative to the material of valve body (5) or lid main body (3) and preferential deterioration are set and the frangible portion (30) damaged, described frangible portion (30) be formed in do not destroy described seal space after its deterioration damages yet the seal space of sealing function inside.
4. resin heat sink lid according to claim 3, is characterized in that,
The shape being arranged at described downside annular slot (22) of valve body (5) is configured to, the section of its axis is formed as square, and in the peripheral wall surfaces making this square from upper corner part (22a) to be formed at valve body (5) valve seat (29) near described upper corner part (22a) part (29a) wall thickness t be less than the wall thickness forming described other square turning perisporiums, form described frangible portion (30) in this part thus.
5. one kind covers the mounting construction relative to connecting-tube nozzle, it is the mounting construction be detachably arranged on by resinous lid on connecting-tube nozzle (2), this connecting-tube nozzle (2) is arranged upward highlightedly from the top of radiator tank (1)
Described connecting-tube nozzle (2) is formed as cylinder, gateway pipe (27) of water is set at the intermediate portion of the axis of the described connecting-tube nozzle (2) of cylinder, and in the bottom of the axis of the described connecting-tube nozzle (2) of cylinder, neck (28) is set
Described lid possesses lid main body (3) and valve body (5), described lid main body (3) is formed as upper end by the cylinder of obturation, described valve body (5) is formed as cylinder, and the intercommunicating pore (17) be communicated with for managing (27) with described gateway is set at the intermediate portion of the axis of the described valve body (5) of cylinder, the valve seat (29) of inward flange shape is set in the inner circumferential side of the described valve body (5) of cylinder
Form upside annular slot (21) at the intermediate portion outer circumferential side of the axis of described lid main body (3), form downside annular slot (22) in the lower, outer perimeter side of the axis of described valve body (5),
The periphery of its upper end portion embeds from the lower ending opening of described lid main body (3) and is assemblied in the inside of described lid main body (3) by described valve body (5), in this condition, the described intercommunicating pore (17) of valve body (5) is managed (27) with the described gateway of described connecting-tube nozzle (2) and is communicated with, in addition, the first seal ring (15) is embedded in described upside annular slot (21), this first seal ring (15) be embedded into is managed (27) with crimped status and gateway described in the ratio in described connecting-tube nozzle (2) and is more contacted by the inner peripheral surface of axial top position, the second seal ring (16) is embedded in downside annular slot (22), this second seal ring (16) be embedded into contacts with the inner peripheral surface of crimped status with the neck (28) of described connecting-tube nozzle (2),
Described lid is relative to the feature of the mounting construction of connecting-tube nozzle,
Described lid is in the mode making melt-coating part (10) be positioned at the inner side of the seal space formed by the inner peripheral surface of described connecting-tube nozzle (2) between described first seal ring (15) and the second seal ring (16), deposition is carried out to the upper end portion outer circumferential side of the inner circumferential side, underpart of the axis of described lid main body (3) and the axis of valve body (5), and by this melt-coating part (10), described lid main body (3) and valve body (5) are bonded with each other
The receiving portion that valve body (5) are set (50) is divided at the inner periphery side portion of the described connecting-tube nozzle (2) being positioned at the lower axial end position on the lower than described valve body (5), after valve body (5) departs from from described lid main body (3), this receiving portion (50) can prevent valve body (5) from falling in water tank main body (1) through described connecting-tube nozzle (2).
6. lid according to claim 5 is relative to the mounting construction of connecting-tube nozzle, it is characterized in that,
Described receiving portion (50) is formed by the stepped part (51) arranged in the inner circumferential side of connecting-tube nozzle (2), and the upper surface of this stepped part (51) can be utilized to catch the described valve body (5) after disengaging.
7. lid according to claim 5 is relative to the mounting construction of connecting-tube nozzle, it is characterized in that,
Described receiving portion (50) is formed by the claw (52) extended towards the central shaft of this connecting-tube nozzle (2) from the inner circumferential side of connecting-tube nozzle (2), and the upper surface of this claw (52) can be utilized to catch the described valve body (5) after disengaging.
8. one kind covers the mounting construction relative to connecting-tube nozzle, it is the mounting construction be detachably arranged on by resinous lid on connecting-tube nozzle (2), this connecting-tube nozzle (2) is arranged upward highlightedly from the top of radiator tank (1), it is characterized in that
Described connecting-tube nozzle (2) is formed as cylinder, gateway pipe (27) of water is set at the intermediate portion of the axis of the described connecting-tube nozzle (2) of cylinder, and in the bottom of the axis of the described connecting-tube nozzle (2) of cylinder, neck (28) is set
Described lid possesses lid main body (3) and valve body (5), lid main body (3) is formed as upper end by the cylinder of obturation, valve body (5) is formed as cylinder, and the intercommunicating pore (17) be communicated with for managing (27) with described gateway is set at the intermediate portion of the axis of the described valve body (5) of cylinder, the valve seat (29) of inward flange shape is set in the inner circumferential side of the described valve body (5) of cylinder
The periphery of its upper end portion embeds from the lower ending opening of described lid main body (3) and is assemblied in the inside of described lid main body (3) by described valve body (5), in this condition, the described intercommunicating pore (17) of valve body (5) is managed (27) with the described gateway of described connecting-tube nozzle (2) and is communicated with
The inner circumferential side of described lid main body (3) is engaged by deposition with the outer circumferential side of valve body (5),
The receiving portion (50) that valve body (5) are set than the inner circumferential side of the lower axial end position on the lower of valve body (5) is positioned at described connecting-tube nozzle (2), after valve body (5) departs from from described lid main body (3), this receiving portion (50) can prevent valve body (5) from falling in water tank main body (1) through described connecting-tube nozzle (2).
CN201480013533.1A 2013-03-11 2014-03-03 Resin heat sink lid and its installation constitution and manufacture method Active CN105074159B (en)

Applications Claiming Priority (7)

Application Number Priority Date Filing Date Title
JP2013-047994 2013-03-11
JP2013047994A JP5752163B2 (en) 2013-03-11 2013-03-11 Manufacturing method of resin radiator cap
JP2013050693A JP5650265B2 (en) 2013-03-13 2013-03-13 Cap and filler neck mounting structure
JP2013-050693 2013-03-13
JP2013-272967 2013-12-27
JP2013272967A JP5619985B1 (en) 2013-12-27 2013-12-27 Resin radiator cap
PCT/JP2014/056085 WO2014142041A1 (en) 2013-03-11 2014-03-03 Resinous radiator cap and mounting structure therefor

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CN105074159B CN105074159B (en) 2018-02-02

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Publication number Priority date Publication date Assignee Title
CN106855014A (en) * 2015-12-09 2017-06-16 现代自动车株式会社 Non- negative pressure radiator filler cap
CN107224167A (en) * 2017-06-28 2017-10-03 盛纪(上海)家居用品有限公司 A kind of non-threaded lid
CN109923291A (en) * 2016-08-23 2019-06-21 斯堪尼亚商用车有限公司 The sealing of vehicle expansion drum, seal assembly, vehicle expansion drum and the vehicle with expansion drum
CN110640047A (en) * 2019-08-23 2020-01-03 南通福乐华机械有限公司 Production process of threaded water filling port of automobile water tank

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CN201991601U (en) * 2011-02-14 2011-09-28 广州汽车集团股份有限公司 Expansion water tank cover capable of meeting requirements of pressure of high pressure cooling system of engine
JP2012233452A (en) * 2011-05-09 2012-11-29 T Rad Co Ltd Radiator cap

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JP2001027121A (en) * 1999-07-14 2001-01-30 Denso Corp Fully hermetic container
US20050211709A1 (en) * 2002-09-18 2005-09-29 Sundram Fasteners Limited Safety-cap system for an engine cooling device and a method
CN201991601U (en) * 2011-02-14 2011-09-28 广州汽车集团股份有限公司 Expansion water tank cover capable of meeting requirements of pressure of high pressure cooling system of engine
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106855014A (en) * 2015-12-09 2017-06-16 现代自动车株式会社 Non- negative pressure radiator filler cap
CN106855014B (en) * 2015-12-09 2021-02-19 现代自动车株式会社 Non-negative pressure radiator cover
CN109923291A (en) * 2016-08-23 2019-06-21 斯堪尼亚商用车有限公司 The sealing of vehicle expansion drum, seal assembly, vehicle expansion drum and the vehicle with expansion drum
CN109923291B (en) * 2016-08-23 2022-01-18 斯堪尼亚商用车有限公司 Vehicle expansion tank seal, seal assembly, vehicle expansion tank and vehicle with expansion tank
CN107224167A (en) * 2017-06-28 2017-10-03 盛纪(上海)家居用品有限公司 A kind of non-threaded lid
CN110640047A (en) * 2019-08-23 2020-01-03 南通福乐华机械有限公司 Production process of threaded water filling port of automobile water tank

Also Published As

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KR20150122622A (en) 2015-11-02
TW201502357A (en) 2015-01-16
TWI595151B (en) 2017-08-11
CN105074159B (en) 2018-02-02
KR102147556B1 (en) 2020-08-24
WO2014142041A1 (en) 2014-09-18

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