CN105063300B - A kind of intelligent automatic high-frequency hardening machine - Google Patents
A kind of intelligent automatic high-frequency hardening machine Download PDFInfo
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- CN105063300B CN105063300B CN201510531499.3A CN201510531499A CN105063300B CN 105063300 B CN105063300 B CN 105063300B CN 201510531499 A CN201510531499 A CN 201510531499A CN 105063300 B CN105063300 B CN 105063300B
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract
The present invention is a kind of intelligent automatic high-frequency hardening machine, and the mechanism includes：Automatic charging conveyer belt, sub-material detent mechanism, feeding mechanical hand, spacing regulation detent mechanism, rotation tip mechanism and finished product blanking conveyer belt.The present invention be it is a kind of can be while the processing new equipment of high-frequency quenching in a fully automatic manner suitable for optical axis and Step Shaft, make the workpiece can be while carrying out side rotation, heat on side, while movement and while spray process, after the completion of quenching, workpiece automatically falls into finished product blanking conveyer belt and is reclaimed, its quenching workhardness is uniform, rigidity layer and transition region all can be according to full-automatic regulations the need for production, Computerized intelligent operator scheme, it is whole manually to participate in, accurate positioning, it is left, the top rotating speed of right liftout can reach more than 800 turns for per minute, its metalwork diameter range for being applicable processing is：5mm 80mm, its yield can reach more than 600 per hour, and high-frequency quenching quality product are high, speed fast, high degree of automation.
Description
Technical field
The present invention relates to a kind of intelligent automatic high-frequency hardening machine.
Background technology
At present, domestic industry production is generally quenched using manual high-frequency quenching, or non-professional semi-automatic numerical-control high-frequency, its
Mainly by metal works piecemeal being put induction hardening are carried out on quenching machine by hand, or by the work after heating
Part quickly immerses pond（Oil sump）Inside cooled down, due to being artificial manual operations, it is impossible to control what metal works were quickly heated
Continuation, it is difficult to control the size of metal works quenching hardness transition region, also Customers ' Legal Right quench-hardened case inside distribution map requirement and height
The uniformity of frequency quenching workhardness, so as to cause metal Quenching Treatment yield rate low, effect is poor.Therefore, for quenching at present
There is the deficiency of above mentioned problem in technology, a kind of feeding of collection of the applicant's research and development, sub-material, positioning, feeding, adjustment, rotation, quenching,
One is sprayed and be recovered in, sub-material detent mechanism is sequentially positioned after can multiple metal works be divided into one by one, rotate
Top integral shift mechanism can integrally move left and right to spacing regulation detent mechanism and rotation tip mechanism, convenient to adapt to rotation
Turning the metal works that tip mechanism sends to feeding mechanical hand carries out positioning clamping；Spacing regulation detent mechanism passes through workpiece
Length adjustment rotating disk drives liftout centre-to-centre distance benchmark adjusting slider to be slided on liftout centre-to-centre distance regulation slide rail, makes its adjustable
Save left liftout it is top it is top with right liftout between spacing, and make left liftout it is top it is top with right liftout can 360 degree of rotations, with suitable
Positioning clamping should be carried out to the metal works of different size；The spacing regulation detent mechanism adjusts cylinder and is by top liftout
Liftout centre-to-centre distance benchmark adjusting slider promotes liftout centre-to-centre distance activity adjustment sliding block to provide power, realizes the top of left and right two
Metal works are decontroled in the top clamping of material, and quenching working process is carried out in order to change next metal works, make workpiece same
Shi Jinhang while rotation, while heat, while move and while spray process, after the completion of quenching, workpiece automatically falls off and is recycled,
Metal Quenching Treatment high yield rate, effect are good, and intelligence degree is high, a kind of intelligent automatic high-frequency quenching of functional diversities
Machine really belongs to necessary.
The content of the invention
The technical problem to be solved in the present invention be to provide a kind of feeding of collection, sub-material, positioning, feeding, adjustment, rotation, quenching,
One is sprayed and be recovered in, sub-material detent mechanism is sequentially positioned after can multiple metal works be divided into one by one, rotate
Top integral shift mechanism can integrally move left and right to spacing regulation detent mechanism and rotation tip mechanism, convenient to adapt to rotation
Turning the metal works that tip mechanism sends to feeding mechanical hand carries out positioning clamping；Spacing regulation detent mechanism passes through workpiece
Length adjustment rotating disk drives liftout centre-to-centre distance benchmark adjusting slider to be slided on liftout centre-to-centre distance regulation slide rail, makes its adjustable
Save left liftout it is top it is top with right liftout between spacing, and make left liftout it is top it is top with right liftout can 360 degree of rotations, with suitable
Positioning clamping should be carried out to the metal works of different size；The spacing regulation detent mechanism adjusts cylinder and is by top liftout
Liftout centre-to-centre distance benchmark adjusting slider promotes liftout centre-to-centre distance activity adjustment sliding block to provide power, realizes the top of left and right two
Metal works are decontroled in the top clamping of material, and quenching working process is carried out in order to change next metal works, make workpiece same
Shi Jinhang while rotation, while heat, while move and while spray process, after the completion of quenching, workpiece automatically falls off and is recycled,
Metal Quenching Treatment high yield rate, effect are good, and intelligence degree is high, the intelligent automatic high-frequency hardening machine of functional diversities.
The present invention is achieved through the following technical solutions：
A kind of intelligent automatic high-frequency hardening machine, including feeding conveyer belt, and it is arranged on dividing for feeding conveyer belt end
Material detent mechanism, and the feeding mechanical hand on the left of sub-material detent mechanism is arranged on, and it is arranged on the spacing before feeding mechanical hand
Regulation detent mechanism, and the foot stool under spacing regulation detent mechanism two ends is arranged on, and be arranged on spacing regulation detent mechanism
Rotation tip mechanism, and be arranged on rotation tip mechanism behind finished product blanking conveyer belt；The rotation tip mechanism includes
Top integral shift mechanism is rotated, and is arranged on the top base plate of rotation above the top integral shift mechanism of rotation, and be arranged on
The liftout centre-to-centre distance regulation slide rail on top base plate left end is rotated, and is slidably arranged on liftout centre-to-centre distance regulation slide rail
Liftout centre-to-centre distance benchmark adjusting slider, and Workpiece length of the connect setting on the left of liftout centre-to-centre distance benchmark adjusting slider is adjusted
Section rotating disk, and liftout centre-to-centre distance activity adjustment sliding block of the connect setting on the right side of liftout centre-to-centre distance benchmark adjusting slider, and
The top left support seat of liftout above liftout centre-to-centre distance activity adjustment sliding block is arranged on, and is arranged on the top base plate right-hand member of rotation
On liftout top right support seat, and be horizontally through the center of the top left support seat of liftout and be connected with the top right support of liftout and set
The top line shaft of liftout is equipped with, and is arranged on the top left bearing of liftout above the top left support seat of liftout, and be arranged on liftout
Top liftout regulation cylinder on the left of top left support seat lower end, and the left end of the connection top left bearing of liftout is top with liftout dynamic
The left end of power axle is provided with the top left drive belt of liftout, and be arranged on the top left bearing right-hand member of liftout left liftout it is top, and
The top power adjustable rotary motor of liftout on the right side of the top right support seat of liftout is arranged on, and is arranged on the top right support seat of liftout
The top right bearing of liftout above, and be arranged on the top right bearing left end of liftout right liftout it is top, and to be arranged on liftout top
The top right drive belt of liftout of right bearing right-hand member；The top power adjustable rotary motor of liftout and the top right driving skin of liftout
Band is connected with electric rotating machine belt.
Preferably, the sub-material detent mechanism includes that sub-material positions case, and the sub-material for being arranged on sub-material positioning bottom portion
Jacking cylinder, and sub-material moving stair plate of the connect setting on sub-material jacking cylinder and sub-material Fixed-order gangboard, and with most
Top layer sub-material moving stair plate is connected with sub-material storing plate with sub-material Fixed-order gangboard, and is arranged on sub-material storing plate
Sub-material baffle plate, and be arranged on the sub-material of sub-material storing front edge of board and buckle, and it is arranged on the sub-material sensor of sub-material storing plate side.
Preferably, the operating process of the intelligent automatic high-frequency hardening machine is：First, metal works batch is placed
In sub-material detent mechanism is sent to after feeding conveyer belt, the sub-material jacking cylinder in sub-material detent mechanism promotes sub-material moving stair
Plate can be the metal works spaced apart of batch into jacking one by one to upper level step, and metal works are in sub-material Fixed-order gangboard
Oblique effect under flow to low splay end with the splay end high of layer from sub-material Fixed-order gangboard, finally, metal works flow to sub-material baffle plate
Place, sub-material sensor detects sub-material and buckles when not having metal works, sub-material baffle plate can automatic lifting be simultaneously put into a metal work
Part, make metal works flow to sub-material buckle end carry out it is self-positioning；Secondly, feeding mechanical hand start-up operation, it will automatically put
Put the metal works on sub-material is buckled and be transplanted on rotation tip mechanism, rotating top integral shift mechanism can be fixed to spacing regulation
Position mechanism and rotation tip mechanism are integrally moved left and right, and the convenient rotation tip mechanism that adapts to from feeding mechanical hand to transmitting
The metal works for coming carry out positioning clamping；Spacing adjusts detent mechanism and adjusts rotating disk driving liftout centre-to-centre distance by Workpiece length
Benchmark adjusting slider in liftout centre-to-centre distance regulation slide rail on slide, make its can adjust left liftout it is top it is top with right liftout between
Spacing, and make left liftout top and the rotation of 360 degree of the top energy of right liftout, determined with the metal works adapted to different size
Position clamping；The top power adjustable rotary motor of liftout drives the top line shaft of liftout to rotate, and then drives left liftout top
Drive metal works rotation top with right liftout, to facilitate metal works to carry out circumference quenching working process, rotates top entirety
Shift mechanism can be moved left and right, and facilitated metal works from left to right or carried out quenching working process from right to left.
The shape setting preferably, the sub-material Fixed-order gangboard and sub-material moving stair plate are stepped, the sub-material is lived
The width that dynamic stepped plate is set is more than the width that sub-material Fixed-order gangboard is set；The sub-material jacking cylinder connects sub-material activity rank
Gangboard, makes the sub-material moving stair plate can one height of ladder of jacking upwards；The sub-material Fixed-order gangboard and sub-material activity rank
Gangboard is respectively arranged with more than one piece.
A kind of intelligent automatic high-frequency hardening machine of the invention, including feeding conveyer belt, and it is arranged on feeding conveyer belt
The sub-material detent mechanism of end, and be arranged on the feeding mechanical hand on the left of sub-material detent mechanism, and before being arranged on feeding mechanical hand
The spacing regulation detent mechanism in face, and the foot stool under spacing regulation detent mechanism two ends is arranged on, and it is arranged on spacing regulation calmly
Rotation tip mechanism in the mechanism of position, and it is arranged on the finished product blanking conveyer belt behind rotation tip mechanism；The rotation is top
Mechanism includes the top integral shift mechanism of rotation, and is arranged on the top base plate of rotation above the top integral shift mechanism of rotation,
And the liftout centre-to-centre distance regulation slide rail on the top base plate left end of rotation is arranged on, and it is slidably arranged in the regulation of liftout centre-to-centre distance
Liftout centre-to-centre distance benchmark adjusting slider on slide rail, and work of the connect setting on the left of liftout centre-to-centre distance benchmark adjusting slider
Part length adjustment rotating disk, and liftout centre-to-centre distance activity adjustment of the connect setting on the right side of liftout centre-to-centre distance benchmark adjusting slider
Sliding block, and be arranged on the top left support seat of liftout above liftout centre-to-centre distance activity adjustment sliding block, and to be arranged on rotation top
The top right support seat of liftout on base plate right-hand member, and it is horizontally through center and the top right support of liftout of the top left support seat of liftout
Seat is connected with the top line shaft of liftout, and is arranged on the top left bearing of liftout above the top left support seat of liftout, and sets
Put the top liftout on the left of the top left support seat lower end of liftout and adjust cylinder, and left end and the top for connecting the top left bearing of liftout
Expect that the left end of top line shaft is provided with the top left drive belt of liftout, and the left liftout for being arranged on the top left bearing right-hand member of liftout
It is top, and be arranged on the top power adjustable rotary motor of liftout on the right side of liftout top right support seat, and to be arranged on liftout top
The top right bearing of liftout above right support seat, and be arranged on the top right bearing left end of liftout right liftout it is top, and be arranged on
The top right drive belt of liftout of the top right bearing right-hand member of liftout；The top power adjustable rotary motor of liftout is top with liftout
Right drive belt is connected with electric rotating machine belt.The optical axis that is applied to of the invention adds with Step Shaft Full-automatic high frequency quenching simultaneously
Work, make workpiece can and meanwhile carry out while rotation, while heat, while move and while spray process, after the completion of quenching, workpiece automatically falls off
Recycled, changed the manual discharge pattern of current industry, its quenching workhardness is uniform, and rigidity layer and transition region are all
Can be high according to full-automatic regulation the need for production, the pattern of Computerized intelligentization operation, intellectualized operation degree, the stream of quenching liquid
Measure, quench hydraulic coupling, the temperature of quenching liquid, also the positive stream of heating power supply, grid current, oscillating voltage, rectifying and pressure-regulating and power are defeated
It is all strict control parameter when equipment is processed such as to go out, and it is all to be controlled by computer in digital form, is implemented
Continual dynamic place's data monitoring is preserved, and devises the volume that the long-range program monitoring to the machine downloads with PLC ladder diagrams
Volume, all parameters all show in digitized form, adjust processing technology evidence-based, extremely facilitate, whole manually to join
With accurate positioning, the top rotating speed of left and right liftout can reach more than 800 turns for per minute, and the adjustable extent of temperature is：60
DEG C -1200 DEG C, be transient heating effect, and the adjustable extent of heating frequency is：150KHZ--600 KHZ, its applicable processing
Metalwork diameter range is：5mm-80mm, its yield can reach more than 600 per hour, and high-frequency quenching quality product are high, speed
Hurry up, effect it is good, intelligence degree is high, functional diversities.
Brief description of the drawings
For ease of explanation, the present invention is described in detail by following preferred embodiments and accompanying drawing.
Fig. 1 is a kind of stereogram of intelligent automatic high-frequency hardening machine of the invention.
Fig. 2 is a kind of stereogram of the other direction of intelligent automatic high-frequency hardening machine of the invention.
Fig. 3 is a kind of structure chart of the rotation tip mechanism of intelligent automatic high-frequency hardening machine of the invention.
Fig. 4 be a kind of intelligent automatic high-frequency hardening machine of the invention rotation tip mechanism in sub-material detent mechanism
Structure chart.
Specific embodiment
In the present embodiment, referring to figs. 1 to shown in Fig. 4, a kind of intelligent automatic high-frequency hardening machine of the invention, including it is upper
Material conveyer belt 1, and the sub-material detent mechanism 2 of the end of feeding conveyer belt 1 is arranged on, and it is arranged on the left side of sub-material detent mechanism 2
Feeding mechanical hand 3, and the spacing regulation detent mechanism 4 before feeding mechanical hand 3 is arranged on, and it is arranged on spacing regulation localization machine
Foot stool 41 under the two ends of structure 4, and be arranged on spacing regulation detent mechanism 4 on rotation tip mechanism 5, and be arranged on rotation it is top
Finished product blanking conveyer belt 6 behind mechanism 5；The rotation tip mechanism 5 includes the top integral shift mechanism 50 of rotation, and sets
The top base plate 51 of rotation on the top integral shift mechanism 50 of rotation, and it is arranged on the top on the top left end of base plate 51 of rotation
Material centre-to-centre distance regulation slide rail 52, and the liftout centre-to-centre distance benchmark being slidably arranged on liftout centre-to-centre distance regulation slide rail 52 is adjusted
Section sliding block 53, and Workpiece length of the connect setting in the left side of liftout centre-to-centre distance benchmark adjusting slider 53 adjusts rotating disk 54, and even
The liftout centre-to-centre distance activity adjustment sliding block 55 for being arranged on the right side of liftout centre-to-centre distance benchmark adjusting slider 53 is connect, and is arranged on top
The top left support seat 56 of liftout above material centre-to-centre distance activity adjustment sliding block 55, and be arranged on the top right-hand member of base plate 51 of rotation
Liftout top right support seat 57, and be horizontally through the center of the top left support seat 56 of liftout and the top right support seat 57 of liftout connects
Connect and be provided with the top line shaft 58 of liftout, and be arranged on the top left bearing 561 of liftout above the top left support seat 56 of liftout, and
It is arranged on the top liftout regulation cylinder 562 on the left of top 56 lower ends of left support seat of liftout, and the connection top left bearing 561 of liftout
The left end of left end and the top line shaft 58 of liftout be provided with the top left drive belt 563 of liftout, and be arranged on the top left side of liftout
The left liftout top 564 of the right-hand member of bearing 561, and it is arranged on the top power adjustable rotary of liftout on the top right side of right support seat 57 of liftout
Rotating motor 570, and be arranged on the top right bearing 571 of liftout above liftout top right support seat 57, and to be arranged on liftout top
The right liftout top 574 of the left end of right bearing 571, and it is arranged on the top right driving skin of liftout of the top right-hand member of right bearing 571 of liftout
Band 573；The top power adjustable rotary motor 570 of liftout is connected with electric rotating with the top right drive belt 573 of liftout
Machine belt 572.
Wherein, the sub-material detent mechanism 2 includes that sub-material positions case 21, and the sub-material for being arranged on sub-material positioning case 21 bottom
Jacking cylinder 22, and sub-material moving stair plate 23 of the connect setting on sub-material jacking cylinder 22 and sub-material Fixed-order gangboard
24, and sub-material storing plate 25 is connected with top sub-material moving stair plate 23 and sub-material Fixed-order gangboard 24, and set
Sub-material baffle plate 26 on sub-material storing plate 25, and be arranged on the sub-material of the front end of sub-material storing plate 25 and buckle 27, and be arranged on point
The sub-material sensor 28 of material storing plate 25 side.
Wherein, the sub-material Fixed-order gangboard 24 and sub-material moving stair plate 23 are stepped shape setting, and the sub-material is lived
The width that dynamic stepped plate 23 is set is more than the width that sub-material Fixed-order gangboard 24 is set；The sub-material jacking cylinder 22 connects sub-material
Moving stair plate 23, makes the sub-material moving stair plate 23 can one height of ladder of jacking upwards；The sub-material Fixed-order gangboard 24
More than one piece is respectively arranged with sub-material moving stair plate 23.
The operating process of the intelligent automatic high-frequency hardening machine is：First, by metal works batch, to be positioned over feeding defeated
Send on after band 1 and be sent to sub-material detent mechanism 2, sub-material jacking cylinder 22 in sub-material detent mechanism 2 promotes sub-material moving stair
Plate 23 can go the metal works spaced apart of batch to upper level step into jacking one by one, and metal works are in sub-material Fixed-order
Low splay end is flowed to the splay end high of layer from sub-material Fixed-order gangboard 24 under the oblique effect of gangboard 24, finally, metal works flow direction
At sub-material baffle plate 26, when sub-material sensor 28 detects sub-material and buckles 27 and do not have metal works, sub-material baffle plate 26 can automatic lifting
And be put into a metal works, make metal works flow to sub-material buckle 27 ends carry out it is self-positioning.
Secondly, the start-up operation of feeding mechanical hand 3, it will automatically be placed on the metal works that sub-material buckled on 27 and is transplanted on
Rotation tip mechanism 5.Rotating top integral shift mechanism can enter to spacing regulation detent mechanism 4 and the entirety of rotation tip mechanism 5
Row is moved left and right, and the convenient rotation 5 pairs of metal works sent from feeding mechanical hand 3 of tip mechanism that adapt to carry out locating clip
Hold；Spacing adjusts detent mechanism 4 and adjusts the driving liftout centre-to-centre distance benchmark adjusting slider 53 of rotating disk 54 in top by Workpiece length
Slided on material centre-to-centre distance regulation slide rail 52, make the spacing between its adjustable left liftout top top with right liftout 574, and make
Left liftout top top with right liftout 574 can 360 degree rotation, carry out positioning clamping with the metal works adapted to different size；
The spacing regulation detent mechanism 4 adjusts cylinder 562 for liftout centre-to-centre distance benchmark adjusting slider 53 is promoted by top liftout
Liftout centre-to-centre distance activity adjustment sliding block 55 provides power, realizes the top clamping of the liftout of left and right two or decontrols metal works,
Quenching working process is carried out in order to change next metal works.The top power adjustable rotary motor 570 of liftout drives
The top line shaft 58 of liftout is rotated, and then drives left liftout top 564 top with right liftout 574 to drive metal works rotation, side
Just metal works carry out circumference quenching working process, and rotating top integral shift mechanism can be moved left and right, and facilitate metal work
Part from left to right or from right to left carries out quenching working process, make workpiece realize can while rotation, while heat, while move and while
Spray process, the scope of its efficiency of heating surface is：150 KHZ -600KHZ, the adjustable extent of temperature is：60 DEG C -1200 DEG C,
It is instantaneously heated effect, its metalwork diameter range for being applicable processing is：5mm-80mm, left liftout top 564 and right liftout
Top 574 rotating speed can reach more than 800 turns for per minute.Finally, after the completion of quenching, workpiece automatically falls and is reclaimed
Treatment, so circulation, its high working efficiency, intelligence degree are high, and production capacity is high, and its production capacity can reach more than 600 per hour.
A kind of intelligent automatic high-frequency hardening machine of the invention, including feeding conveyer belt, and it is arranged on feeding conveyer belt
The sub-material detent mechanism of end, and be arranged on the feeding mechanical hand on the left of sub-material detent mechanism, and before being arranged on feeding mechanical hand
The spacing regulation detent mechanism in face, and the foot stool under spacing regulation detent mechanism two ends is arranged on, and it is arranged on spacing regulation calmly
Rotation tip mechanism in the mechanism of position, and it is arranged on the finished product blanking conveyer belt behind rotation tip mechanism；The rotation is top
Mechanism includes the top integral shift mechanism of rotation, and is arranged on the top base plate of rotation above the top integral shift mechanism of rotation,
And the liftout centre-to-centre distance regulation slide rail on the top base plate left end of rotation is arranged on, and it is slidably arranged in the regulation of liftout centre-to-centre distance
Liftout centre-to-centre distance benchmark adjusting slider on slide rail, and work of the connect setting on the left of liftout centre-to-centre distance benchmark adjusting slider
Part length adjustment rotating disk, and liftout centre-to-centre distance activity adjustment of the connect setting on the right side of liftout centre-to-centre distance benchmark adjusting slider
Sliding block, and be arranged on the top left support seat of liftout above liftout centre-to-centre distance activity adjustment sliding block, and to be arranged on rotation top
The top right support seat of liftout on base plate right-hand member, and it is horizontally through center and the top right support of liftout of the top left support seat of liftout
Seat is connected with the top line shaft of liftout, and is arranged on the top left bearing of liftout above the top left support seat of liftout, and sets
Put the top liftout on the left of the top left support seat lower end of liftout and adjust cylinder, and left end and the top for connecting the top left bearing of liftout
Expect that the left end of top line shaft is provided with the top left drive belt of liftout, and the left liftout for being arranged on the top left bearing right-hand member of liftout
It is top, and be arranged on the top power adjustable rotary motor of liftout on the right side of liftout top right support seat, and to be arranged on liftout top
The top right bearing of liftout above right support seat, and be arranged on the top right bearing left end of liftout right liftout it is top, and be arranged on
The top right drive belt of liftout of the top right bearing right-hand member of liftout；The top power adjustable rotary motor of liftout is top with liftout
Right drive belt is connected with electric rotating machine belt.The optical axis that is applied to of the invention adds with Step Shaft Full-automatic high frequency quenching simultaneously
Work, make workpiece can and meanwhile carry out while rotation, while heat, while move and while spray process, after the completion of quenching, workpiece automatically falls off
Recycled, changed the manual discharge pattern of current industry, its quenching workhardness is uniform, and rigidity layer and transition region are all
Can be high according to full-automatic regulation the need for production, the pattern of Computerized intelligentization operation, intellectualized operation degree, the stream of quenching liquid
Measure, quench hydraulic coupling, the temperature of quenching liquid, also the positive stream of heating power supply, grid current, oscillating voltage, rectifying and pressure-regulating and power are defeated
It is all strict control parameter when equipment is processed such as to go out, and it is all to be controlled by computer in digital form, is implemented
Continual dynamic place's data monitoring is preserved, and devises the volume that the long-range program monitoring to the machine downloads with PLC ladder diagrams
Volume, all parameters all show in digitized form, adjust processing technology evidence-based, extremely facilitate, whole manually to join
With accurate positioning, the top rotating speed of left and right liftout can reach more than 800 turns for per minute, and the adjustable extent of temperature is：60
DEG C -1200 DEG C, be transient heating effect, and the adjustable extent of heating frequency is：150KHZ--600 KHZ, its applicable processing
Metalwork diameter range is：5mm-80mm, its yield can reach more than 600 per hour, and high-frequency quenching quality product are high, speed
Hurry up, effect it is good, intelligence degree is high, functional diversities.
Above-described embodiment, simply an example of the present invention, be not for limiting implementation of the invention and interest field,
All technical schemes identical with content described in the claims in the present invention or equivalent, all should be included in the scope of the present invention.
Claims (2)
1. a kind of intelligent automatic high-frequency hardening machine, it is characterised in that：Including feeding conveyer belt, and it is arranged on feeding conveyer belt
The sub-material detent mechanism of end, and be arranged on the feeding mechanical hand on the left of sub-material detent mechanism, and before being arranged on feeding mechanical hand
The spacing regulation detent mechanism in face, and the foot stool under spacing regulation detent mechanism two ends is arranged on, and it is arranged on spacing regulation calmly
Rotation tip mechanism in the mechanism of position, and it is arranged on the finished product blanking conveyer belt behind rotation tip mechanism；The rotation is top
Mechanism includes the top integral shift mechanism of rotation, and is arranged on the top base plate of rotation above the top integral shift mechanism of rotation,
And the liftout centre-to-centre distance regulation slide rail on the top base plate left end of rotation is arranged on, and it is slidably arranged in the regulation of liftout centre-to-centre distance
Liftout centre-to-centre distance benchmark adjusting slider on slide rail, and work of the connect setting on the left of liftout centre-to-centre distance benchmark adjusting slider
Part length adjustment rotating disk, and liftout centre-to-centre distance activity adjustment of the connect setting on the right side of liftout centre-to-centre distance benchmark adjusting slider
Sliding block, and be arranged on the top left support seat of liftout above liftout centre-to-centre distance activity adjustment sliding block, and to be arranged on rotation top
The top right support seat of liftout on base plate right-hand member, and it is horizontally through center and the top right support of liftout of the top left support seat of liftout
Seat is connected with the top line shaft of liftout, and is arranged on the top left bearing of liftout above the top left support seat of liftout, and sets
Put the top liftout on the left of the top left support seat lower end of liftout and adjust cylinder, and left end and the top for connecting the top left bearing of liftout
Expect that the left end of top line shaft is provided with the top left drive belt of liftout, and the left liftout for being arranged on the top left bearing right-hand member of liftout
It is top, and be arranged on the top power adjustable rotary motor of liftout on the right side of liftout top right support seat, and to be arranged on liftout top
The top right bearing of liftout above right support seat, and be arranged on the top right bearing left end of liftout right liftout it is top, and be arranged on
The top right drive belt of liftout of the top right bearing right-hand member of liftout；The top power adjustable rotary motor of liftout is top with liftout
Right drive belt is connected with electric rotating machine belt；
The sub-material detent mechanism includes that sub-material positions case, and is arranged on the sub-material jacking cylinder in sub-material positioning bottom portion, and connects
Connect the sub-material moving stair plate that is arranged on above sub-material jacking cylinder and sub-material Fixed-order gangboard, and with top sub-material activity rank
Gangboard is connected with sub-material storing plate with sub-material Fixed-order gangboard, and is arranged on the sub-material baffle plate on sub-material storing plate, and sets
The sub-material put in sub-material storing front edge of board is buckled, and is arranged on the sub-material sensor of sub-material storing plate side；
The operating process of the intelligent automatic high-frequency hardening machine is：First, metal works batch is positioned over feeding conveyer belt
After be sent to sub-material detent mechanism, sub-material jacking cylinder in sub-material detent mechanism promotes the sub-material moving stair plate can be batch
, into jacking one by one to upper level step, metal works are under the oblique effect of sub-material Fixed-order gangboard for metal works spaced apart
Low splay end is flowed to the splay end high of layer from sub-material Fixed-order gangboard, finally, metal works are flowed at sub-material baffle plate, sub-material sensor
Sub-material is detected to buckle when not having metal works, sub-material baffle plate can automatic lifting be simultaneously put into a metal works, make metal works
Flow to sub-material buckle end carry out it is self-positioning；Secondly, feeding mechanical hand start-up operation, it will automatically be placed on sub-material and buckle
Metal works be transplanted on rotation tip mechanism, rotating top integral shift mechanism can push up to spacing regulation detent mechanism and rotation
Sharp mechanism is integrally moved left and right, and the convenient rotation tip mechanism that adapts to enters to the metal works sent from feeding mechanical hand
Row positioning clamping；Spacing regulation detent mechanism by Workpiece length adjust rotating disk driving liftout centre-to-centre distance benchmark adjusting slider in
Slided on liftout centre-to-centre distance regulation slide rail, make its can adjust left liftout it is top it is top with right liftout between spacing, and make a left side
The top 360 degree of rotations with the top energy of right liftout of liftout, positioning clamping is carried out with the metal works adapted to different size；The top
Expect that top power adjustable rotary motor drives the top line shaft of liftout to rotate, and then drive left liftout top and the top band of right liftout
Dynamic metal works rotation, to facilitate metal works to carry out circumference quenching working process, rotating top integral shift mechanism can be carried out
Move left and right, facilitate metal works from left to right or carry out quenching working process from right to left.
2. a kind of intelligent automatic high-frequency hardening machine according to claim 1, it is characterised in that：The sub-material Fixed-order
Gangboard and sub-material moving stair plate are stepped shape setting, and the width that the sub-material moving stair plate is set is more than sub-material Fixed-order
The width that gangboard is set；The sub-material jacking cylinder connects sub-material moving stair plate, makes the sub-material moving stair plate can jacking upwards
One height of ladder；The sub-material Fixed-order gangboard is respectively arranged with more than one piece with sub-material moving stair plate.
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| CN106119499A (en) * | 2016-07-25 | 2016-11-16 | 耐世特凌云驱动系统（芜湖）有限公司 | Internal spline quenching charging positioning device |
| CN108715916A (en) * | 2018-06-05 | 2018-10-30 | 马鞍山市诺克智能科技有限公司 | A kind of automatic quenching machine tool |
| CN108481047A (en) * | 2018-06-26 | 2018-09-04 | 福建工程学院 | A kind of fixture that can adjust installation position of drive shafting |
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| CN201495253U (en) * | 2009-04-20 | 2010-06-02 | 十堰高周波科工贸有限公司 | Horizontal type numerical control full-automatic induction quenching machine tool |
| CN102430953B (en) * | 2011-10-22 | 2013-12-18 | 奇瑞汽车股份有限公司 | Automatic feeding and discharging device |
| CN102719632A (en) * | 2012-07-19 | 2012-10-10 | 无锡梁溪电炉有限公司 | Double-finger automatic workpiece clamping vertical type quenching machine tool |
| CN104651583B (en) * | 2013-11-21 | 2017-02-08 | 上海恒精感应科技股份有限公司 | Workpiece selective quenching system |
| CN204022899U (en) * | 2014-08-04 | 2014-12-17 | 浙江聚利电动工具有限公司 | Gear shaft auto-quenching equipment |
| CN104988286B (en) * | 2015-08-06 | 2017-04-12 | 山东工商学院 | Intermediate-frequency quenching machine tool driven by motors |
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