CN207358738U - It is a kind of based on the piston rod production line for exempting from quenched and tempered steel - Google Patents
It is a kind of based on the piston rod production line for exempting from quenched and tempered steel Download PDFInfo
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- CN207358738U CN207358738U CN201721315591.7U CN201721315591U CN207358738U CN 207358738 U CN207358738 U CN 207358738U CN 201721315591 U CN201721315591 U CN 201721315591U CN 207358738 U CN207358738 U CN 207358738U
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- piston rod
- polishing
- production line
- quenched
- exempting
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Abstract
The utility model discloses a kind of based on the piston rod production line for exempting from quenched and tempered steel, including set gradually turning system, collimating system, grinding system, polishing system, electroplating system, polishing system, the grinding system includes three thick grinding systems setting gradually and two fine ginding systems.The utility model has the advantage of：Production line provided by the utility model is directed to exempt from quenched and tempered steel, and the production line is simple and practical, reduces many steps relative to existing production line, has saved substantial amounts of material resources cost and human cost.
Description
Technical field
The utility model belongs to mechanical equipment technical field, more particularly to a kind of to be produced based on the piston rod for exempting from quenched and tempered steel
Line.
Background technology
In the prior art, the processing for piston rod comprises the following steps, 1. pairs of raw material turnings；2. alignment is former
Material, 3.It is heat-treated, expects that carrying out corase grinding to outer surface on grinding system cuts under 4., 5. is straightened again, and 6. carry out 2 fine grindings
Cut, 7. polishings, 8. plating, 9, polish again.For exempting from quenched and tempered steel, existing production line is with regard to more complicated, it is therefore desirable to
A kind of new production line exempts from quenched piston rod production line to produce.
Utility model content
The utility model is in order to overcome the above-mentioned deficiencies of the prior art, there is provided a kind of to be given birth to based on the piston rod for exempting from quenched and tempered steel
Producing line, the utility model can be suitable for exempting from the production of the piston rod of quenched and tempered steel.
To achieve the above object, the utility model employs following technical measures：
It is a kind of based on exempting from the piston rod production line of quenched and tempered steel, including set gradually turning system, collimating system, grinding
System, polishing system, electroplating system, polishing system, the grinding system include the three thick grinding systems and two set gradually
A fine ginding system.
Optimization, end face cutting thread to piston rod, car groove, the piston rod end face system of processing of punching are further included, it is living
Stopper rod end face system of processing is arranged between collimating system and grinding system.
Optimization, the piston rod end face system of processing includes workbench, and it is to be processed that fixation is provided with the workbench
Piston rod fixed seat, the sharpener mechanism and perforating mechanism of polishing piston rod other end of piston rod one end, the sharpener mechanism
In piston rod turning and/or cutting thread and/or car groove, the perforating mechanism punches on the end face of piston rod；The sharpener
Mechanism and perforating mechanism move back and forth in the horizontal plane and on the direction of piston pole length, and moving process includes two kinds of shapes
State, a kind of is sharpener face phase piston rod in sharpener mechanism end face to be polished, and another kind is the grooved bit on perforating mechanism
Face phase piston rod end face to be polished, the sharpener mechanism and perforating mechanism come also on the length direction of workpiece piston rod to be added
Return is dynamic.
Optimization, the perforating mechanism includes drill bit fixed seat, grooved bit, the drilling motor for rotating grooved bit,
The drill bit fixed seat, which is fixed on, to be vertically moved on block, and the grooved bit and drilling motor are arranged in drill bit fixed seat, institute
It is replaceable to state grooved bit.
Optimization, described three thick grinding systems and two fine ginding systems include feeding device and blanking device, on
Material device, sanding apparatus, blanking device are set gradually, and transmission device includes two, is put down respectively with feeding device and blanking device
Row is set.
Optimization, the sanding apparatus includes grinding base, drives the rotating guide wheel of piston rod, grinding piston rod outer surface
Emery wheel, adjust piston rod height adjustment block, the guide wheel and emery wheel be oppositely arranged on grinding base above, the adjustment block
Set between emery wheel and guide wheel and on grinding base.
Optimize, including the guide wheel whether control guide wheel works switchs, is provided with guide wheel dresser at the guide wheel, it is described
Dresser is provided with emery wheel.
Optimization, the polishing system includes being used for the driving device for transmitting piston rod to be processed, and for treating
The burnishing device that polishing object is polished；The burnishing device includes 8 polishing wheels, and 8 polishing wheels are respectively No. 320
Husky skin polishing wheel, No. 400 husky skin polishing wheels, No. 600 husky skin polishing wheels, No. 800 husky skin polishing wheels, No. 1000 husky skin polishing wheels,
No. 1200 husky skin polishing wheel, burlap material polishing wheel and cotton piece buffs.
Optimization, the driving device includes the first transfer roller and the second transfer roller to cooperate each other, described
Second transfer roller is tilted a certain angle relative to the first transfer roller.
Optimization, 8 polishing wheels are respectively arranged with driving motor.
The beneficial effects of the utility model are：
1) production line provided by the utility model is directed to exempt from quenched and tempered steel, and the production line is simple and practical, relative to existing
Production line reduce many steps, saved substantial amounts of material resources cost and human cost.
2) the utility model fixes piston rod to be processed by piston rod fixed seat, and sharpener mechanism and perforating mechanism are right respectively
The end face cutting thread of piston rod to be processed and car groove, the disposable completion of punching.Greatly reduce process.
3) replacement of grooved bit can get different size of hole, due to the hole on the piston rod of different-diameter to piston
The distance in bar axle center is different, so the height of drill bit fixed seat is adjustable just to can be suitably used for different piston rods.
4) sanding apparatus the degree of automation is high, and human cost greatly reduces.
5) polishing wheel sets 8 in the utility model, so from coarse to fine, realizes preferably polishing.
Brief description of the drawings
Fig. 1 is a kind of system connection figure based on the piston rod production line for exempting from quenched and tempered steel of the utility model.
Fig. 2 is the structure diagram of grinding system in the utility model.
Fig. 3 is the schematic diagram of the sanding apparatus in the grinding system of Fig. 2.
Fig. 4 is the structure chart of piston rod end face system of processing in the utility model.
Fig. 5 is the structure chart of polishing system in the utility model.
Reference numeral implication in figure is as follows：
1- turning system 2- collimating system 3- grinding system 4- polishing systems
5- electroplating system 6- piston rod end face systems of processing
31- sanding apparatus 32- feeding device 33- blanking device 34- transmission devices
3101- is ground base 3102- guide wheel 3103- guide wheel dresser 3104- emery wheels
3105- dresser 3106- adjustment block 3107- guide wheels switch
3108- osculum 3109- water fender 3110- drainage pipelines
The 411-the first transfer roller of 41-driving device, 42-exhaust blower
412-the second transfer roller 431-320 sand skin polishing wheel
432-No. 400 husky husky skin polishing wheels of skin polishing wheel 433-600
No. 434-800 husky husky skin polishing wheel of skin polishing wheel 435-1000
436-No. 1200 husky skin polishing wheel 437-burlap material polishing wheels
438-cotton piece buff, 44-shell body, 45-clean tank
61- workbench 62- piston rod fixed seat 63- tension part 64- grooved bits
65- drill bit fixed seat 66- drilling motor 67- sharpener fixed seat 68- sharpener disks
69- sharpener mounting hole 610- longitudinal sliding block 611- transverse shifting blocks
612- transverse sliders 613- vertically moves block 614- baffle 615- dust collecting troughs
Embodiment
For ease of understanding, the concrete structure of each part in the utility model is further described below in conjunction with the accompanying drawings.
As shown in Figure 1, a kind of based on exempting from the piston rod production line of quenched and tempered steel, including set gradually turning system 1, school
Direct line system 2, the end face cutting thread to piston rod, car groove, the piston rod end face system of processing 6 of punching, grinding system 3, polishing
System 4, electroplating system 5, polishing system 4, the grinding system 3 include the three thick grinding systems set gradually and two fine grindings
Cut system.
1. grinding system 3
As shown in Fig. 2, grinding system 3 include handling equipment, sanding apparatus 31, transmission device 34, handling equipment by
Feeding device 32 and blanking device 33 form.Feeding device 32, sanding apparatus 31, blanking device 33 are set gradually, transmission device
34 include two, are arranged in parallel respectively with feeding device 32 and blanking device 33.
As shown in figure 3, sanding apparatus 31 includes grinding base 3101, drives the rotating guide wheel 3102 of piston rod, grinding to live
The guide wheel whether emery wheel 3104 of stopper rod outer surface, the adjustment block 3106 for adjusting piston rod height, control guide wheel 3102 work is opened
Close 3107, cooling mechanism.
The guide wheel 3102 and emery wheel 3104 are oppositely arranged on 3101 top of grinding base, are provided with the guide wheel 3102
Guide wheel dresser 3103, is provided with dresser 3105 at the emery wheel 3104.
The adjustment block 3106 is set between emery wheel 3104 and guide wheel 3102 and on grinding base 3101.The adjustment
3106 upper end of block is wedge shape.Adjustment block 3106 is replaceable, is so suitable for the piston rod of different-diameter.
Due to being centreless ground, i.e. the both ends of piston rod are not fixed, guide wheel dresser 3103 and dresser 3105
The position of corresponding adjustment guide wheel 3102 and emery wheel 3104, adjustment block 3106 adjust the position of piston rod so that guide wheel 3102, sand
Wheel 104, the axis parallel of piston rod three and be located at same level, and by control emery wheel 3104 and guide wheel 3102 and
The distance between piston rod adjusts the degree of grinding.
The cooling mechanism includes water pipe (not shown), and hose nozzle is located at the upper of the piston rod in adjustment block 3106
Side.The hose nozzle is strip.The length of the hose nozzle is more than the lateral length of the frosting of emery wheel 3104.Due to grinding
Very big heat can be produced during cutting, heat can cause piston rod to deform, so cooled down by way of water cooling, and
And hose nozzle is strip, the area of cooling can be increased, in the present solution, the length of hose nozzle is ground not less than emery wheel 3104
The instant contact length of piston rod, the cooling-down effect being so optimal.
The grinding base 3101 is located at 3106 side edge of adjustment block and is provided with osculum 3108, the grinding base 3101
Edge be provided with water fender 3109.Water fender 3109 blocks the water of exclusion, until all water enters osculum 3108.
The drainage pipeline 3110 turned on osculum 3108 is provided with the grinding base 3101, first is provided with above the water pipe
Water inlet and the second water inlet (not shown), the first water inlet are connected with the drainage pipeline 3110, the second water inlet with
External water source connects, and the pump housing is provided with 3110 and first water inlet of drainage pipeline.The effect of first water inlet is to water
Recycled, optimization, in the present solution, in the first water inlet set temperature sensor, when detecting the first water inlet
Temperature when being less than setting value, the pump housing is opened.The purpose of second water inlet is acted on as preparation, when the temperature of the first water inlet
During higher than setting value, cooled down using external water source.
2. piston rod end face system of processing 6
As shown in figure 4, piston rod end face system of processing 6 includes workbench 61, it is to be processed that fixation is provided with workbench 61
Piston rod fixed seat 62, the sharpener mechanism and perforating mechanism of polishing piston rod other end of piston rod one end, sharpener mechanism exist
Turning, cutting thread, car groove, perforating mechanism punch on the end face of piston rod on piston rod；Sharpener mechanism and perforating mechanism
Move back and forth in the horizontal plane and on the direction of piston pole length, moving process includes two states, and one kind is sharpener
Sharpener face phase piston rod in mechanism end face to be polished, another kind is that the 64 face phase piston rod of grooved bit on perforating mechanism is treated
The end face of polishing, sharpener mechanism and perforating mechanism also move back and forth on the length direction of workpiece piston rod to be added.
In detail, sharpener mechanism and perforating mechanism lower section are provided with and vertically move block 613, vertically move under block 613
Side be provided with transverse shifting block 611, vertically move be provided with the bottom surface of block 613 and the upper surface of transverse shifting block 611 it is vertical
The longitudinal rail and corresponding longitudinal sliding block 610 of straight piston rod length direction；The bottom surface of transverse shifting block 611 and workbench 61
On be provided with guide rail and corresponding transverse slider 612 parallel to piston rod length direction.Longitudinal sliding block 610 is in transverse slider
Moved on 612, so as to replace the processing of sharpener mechanism and perforating mechanism on end face, when sharpener mechanism works, piston
Bar is rotated around central axes, and in process, transverse slider 612 moves on workbench 61 to the direction of piston rod fixed seat 62,
After the completion of the sharpener mechanism course of work, transverse slider 612 moves on workbench 61 to the direction away from piston rod fixed seat 62
It is dynamic.When perforating mechanism works, the piston rod in piston rod fixed seat 62 is fixed, and drilling motor 66 drives grooved bit 64
Rotate so as to be punched in piston rod end face optional position.
In this embodiment, which has memory function, vertically move block 613 transverse shifting block 611 move away from
From, mobile time point, the direction of movement, transverse shifting block 611 moved on workbench 61 with a distance from, time point of movement,
After first time debugs, the later stage produces automatically in mobile direction, since the application only requires protection mechanical structure, for realizing
Automatically scope of the circuit and software produced not as protection.
The first motor for making piston rod fixed seat 62 be rotated on workbench 61 is installed, piston rod is fixed on workbench 61
The tension part 63 of the piston rod of fixed different-diameter is provided with seat 62.
Perforating mechanism includes drill bit fixed seat 65, grooved bit 64, the drilling motor 66 for rotating grooved bit 64, drill bit
Fixed seat 65, which is fixed on, to be vertically moved on block 613, and grooved bit 64 and drilling motor 66 are arranged in drill bit fixed seat 65, punching
Drill bit 64 is replaceable, and the height of drill bit fixed seat 65 is adjustable, can so get different holes and suitable for different straight
The piston rod in footpath.
Sharpener mechanism includes sharpener fixed seat 67, sharpener disk 68, and sharpener disk 68 is arranged in sharpener fixed seat 67, sharpener disk
Multiple sharpener mounting holes 69 are provided with 68, the central axes of piston rod fixed seat 62 are overlapped with the central axes of sharpener disk 68.Wherein
The distance at center of the center of multiple sharpener mounting holes 69 to sharpener disk 68 can be different, and different sharpener mounting holes 69 can be fixed not
Same sharpener.Disposable turning and/or cutting thread and/or car groove, reduce process so during piston rod rotation.Cut
Cutterhead 68 is detachable.The replacement of sharpener disk 68 can adjust the distance that sharpener mounting hole 69 arrives 68 center of sharpener disk, so as to be applicable in
In different-diameter piston rod or produce the piston rods of different ends.When wanting turning to a face, after turning again
Cutting thread is needed, the length of the sharpener of turning is more than the length (not shown) of the sharpener of cutting thread at this time, is patrolled according to this
Volume, arrangement installs different sharpeners on sharpener disk 68.
Baffle 614 is wherein provided with workbench 61, and dust collecting trough 615 is additionally provided with 61 outer edge of workbench.
3. polishing system 4
As shown in figure 5, polishing system 4 is used for the driving device 41 for driving polished object of which movement, and thrown for treating
The burnishing device that light object is polished；The driving device 41 includes 411 He of the first transfer roller to cooperate each other
Second transfer roller 412, first transfer roller 411 are tilted a certain angle relative to the second transfer roller 412.
Specifically, the driving device 41 and burnishing device are arranged in shell body 44；First transfer roller 411 is set
Have multiple, multiple first transfer rollers 411 are mounted on shaft bar；Second transfer roller 412 is arranged to multiple, each described
Two transfer rollers 412 are respectively arranged in fixed component.
During rotation, drive is positioned on the first transfer roller 411 and the second transfer roller 412 first transfer roller 411
Polished object of which movement.Second transfer roller 412 relative to the direction of polished object of which movement adjustable angle, so as to adjust
The movement velocity of polished object, meets the needs of users.The direction of motion of first transfer roller 411 and polished object is hung down
Directly, the direction of motion of the second transfer roller 412 and polished object is at an acute angle.
It is used to treat the polishing wheel that polishing object is polished in various degree specifically, the burnishing device includes 8, institute
State polishing wheel detachably to replace, therefore the polishing wheel of different-diameter, different model and function can be replaced according to user demand, more
Change conveniently, it is time saving and energy saving.
Specifically, 8 polishing wheels are respectively No. 320 husky husky skin polishing wheels 432,600 of skin polishing wheel 431,400
The husky skin polishing wheel 436 of the husky skin polishing wheel 435,1200 of the husky husky skin polishing wheel 434,1000 of skin polishing wheel 433,800, burlap
Expect polishing wheel 437 and cotton piece buff 438.8 polishing wheels are each attached to inside shell body 44.8 polishing wheels are with one
A motor is connected, and the motor is connected with PLC controller, motor can be controlled by PLC controller, so as to control 8
The start and stop state of a polishing wheel.
Each described polishing wheel is connected with a motor respectively, and multiple motors are connected with PLC controller.
Babinet is both provided with the outside of 8 polishing wheels, each motor can be controlled respectively by PLC controller, from controlling respectively
The start and stop state of 8 polishing wheels is made, one or more of polishing wheels can be selected to work, therefore the utility model being capable of root
Different degrees of polishing is carried out according to needing to treat polishing object, intelligence degree is high, time saving and energy saving.
This polishing machine further includes the exhaust blower 42 for being blowed to driving device 41, can treat polishing object surface
Carry out dedusting ash disposal processing；Babinet is both provided with the outside of 8 polishing wheels, prevents from falling to have dust above polishing wheel, prevents
Polishing wheel surface falls ash and influences work efficiency, extends the service life of polishing wheel, and the bottom of the driving device 41 is set
There is clean tank 45, for collecting the dust and scrap polished from polished body surface.
For the utility model during use, user first selects which motor is PLC controller control as needed
Work, polishing wheel is started to work under the drive of motor, and the first transfer roller 411 rotates, and the first transfer roller 411 can be controlled by motor
Rotate, the first transfer roller 411 drives the polished object of which movement being positioned on the first transfer roller 411 and the second transfer roller 412, treats
Polishing wheel carries out it sanding and polishing successively during polishing object moves, while exhaust blower 42 blows away polished body surface
Dust and scrap.
It these are only the preferred embodiment that the utility model is created, be not intended to limit the utility model creation, it is all
All any modification, equivalent and improvement made within the spirit and principle that the utility model is created etc., should be included in this
Within the protection domain that utility model is created.
Claims (10)
- It is 1. a kind of based on the piston rod production line for exempting from quenched and tempered steel, it is characterised in that including set gradually turning system (1), Collimating system (2), grinding system (3), polishing system (4), electroplating system (5), polishing system (4), grinding system (3) bag Include the thick grinding system of three set gradually and two fine ginding systems.
- It is 2. according to claim 1 a kind of based on the piston rod production line for exempting from quenched and tempered steel, it is characterised in that to further include to work The end face cutting thread of stopper rod, car groove, the piston rod end face system of processing (6) of punching, piston rod end face system of processing (6) are set Between collimating system (2) and grinding system (3).
- It is 3. according to claim 2 a kind of based on the piston rod production line for exempting from quenched and tempered steel, it is characterised in that the piston rod End face system of processing includes workbench (61), and the piston rod of fixed piston rod one end to be processed is provided with the workbench (61) Fixed seat (62), the sharpener mechanism and perforating mechanism of polishing piston rod other end, the sharpener mechanism is in piston rod turning And/or cutting thread and/or car groove, the perforating mechanism punch on the end face of piston rod；The sharpener mechanism and perforating mechanism Move back and forth in the horizontal plane and on the direction of piston pole length, moving process includes two states, and one kind is sharpener Sharpener face phase piston rod in mechanism end face to be polished, another kind is grooved bit (64) face phase piston rod on perforating mechanism End face to be polished, the sharpener mechanism and perforating mechanism also move back and forth on the length direction of workpiece piston rod to be added.
- It is 4. according to claim 3 a kind of based on the piston rod production line for exempting from quenched and tempered steel, it is characterised in that the puncher Structure includes drill bit fixed seat (65), grooved bit (64), the drilling motor (66) for rotating grooved bit (64), and the drill bit is consolidated Reservation (65), which is fixed on, to be vertically moved on block (613), and the grooved bit (64) and drilling motor (66) are arranged on drill bit and fix On seat (65), the grooved bit (64) is replaceable.
- It is 5. according to claim 1 a kind of based on the piston rod production line for exempting from quenched and tempered steel, it is characterised in that described three thick Grinding system and two fine ginding systems include feeding device (32) and blanking device (33), feeding device (32), polishing dress Put (31), blanking device (33) is set gradually, transmission device (34) include two, respectively with feeding device (32) and blanking device (33) it is arranged in parallel.
- It is 6. according to claim 5 a kind of based on the piston rod production line for exempting from quenched and tempered steel, it is characterised in that the polishing dress Put including grinding base (3101), drive the rotating guide wheel of piston rod (3102), be ground piston rod outer surface emery wheel (3104), The adjustment block (3106) of piston rod height is adjusted, the guide wheel (3102) and emery wheel (3104) are oppositely arranged on grinding base (3101) top, the adjustment block (3106) are set between emery wheel (3104) and guide wheel (3102) and positioned at grinding base (3101) On.
- It is 7. according to claim 6 a kind of based on the piston rod production line for exempting from quenched and tempered steel, it is characterised in that to be led including control The guide wheel whether wheel (3102) works switchs (3107), the guide wheel (3102) place is provided with guide wheel dresser (3103), described Emery wheel (3104) place is provided with dresser (3105).
- It is 8. according to claim 1 a kind of based on the piston rod production line for exempting from quenched and tempered steel, it is characterised in that the polishing system System includes being used for the driving device (41) for transmitting piston rod to be processed, and the polishing being polished for treating polishing object Device；The burnishing device includes 8 polishing wheels, 8 polishing wheels be respectively No. 320 husky skin polishing wheels (431), No. 400 Husky skin polishing wheel (432), No. 600 husky skin polishing wheels (433), No. 800 husky skin polishing wheels (434), No. 1000 husky skin polishing wheels (435), No. 1200 husky skin polishing wheel (436), burlap material polishing wheel (437) and cotton piece buffs (438).
- It is 9. according to claim 8 a kind of based on the piston rod production line for exempting from quenched and tempered steel, it is characterised in that the driving dress Put the first transfer roller (411) and the second transfer roller (412) that (41) include cooperating each other, second transfer roller (412) it is tilted a certain angle relative to the first transfer roller (411).
- It is 10. according to claim 8 a kind of based on the piston rod production line for exempting from quenched and tempered steel, it is characterised in that 8 throwings Halo is respectively arranged with driving motor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721315591.7U CN207358738U (en) | 2017-10-11 | 2017-10-11 | It is a kind of based on the piston rod production line for exempting from quenched and tempered steel |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721315591.7U CN207358738U (en) | 2017-10-11 | 2017-10-11 | It is a kind of based on the piston rod production line for exempting from quenched and tempered steel |
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| Publication Number | Publication Date |
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| CN207358738U true CN207358738U (en) | 2018-05-15 |
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ID=62347304
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107553232A (en) * | 2017-10-11 | 2018-01-09 | 江苏新合益机械有限公司 | It is a kind of based on the piston rod production line for exempting from quenched and tempered steel |
-
2017
- 2017-10-11 CN CN201721315591.7U patent/CN207358738U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107553232A (en) * | 2017-10-11 | 2018-01-09 | 江苏新合益机械有限公司 | It is a kind of based on the piston rod production line for exempting from quenched and tempered steel |
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