CN105059039A - Exterior part structure with stereo suspended pattern and manufacturing method for exterior part structure - Google Patents
Exterior part structure with stereo suspended pattern and manufacturing method for exterior part structure Download PDFInfo
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- CN105059039A CN105059039A CN201510586333.1A CN201510586333A CN105059039A CN 105059039 A CN105059039 A CN 105059039A CN 201510586333 A CN201510586333 A CN 201510586333A CN 105059039 A CN105059039 A CN 105059039A
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Abstract
The invention discloses an exterior part structure with a stereo suspended pattern and a manufacturing method for the exterior part structure. The exterior part structure comprises a base material and a protection layer which are attached to each other, wherein the base material comprises a substrate layer and a contrast layer positioned on the surface of the substrate layer; the protection layer comprises a stereo suspended effect layer and a surface material layer which are adhered with each other; the stereo pattern is formed between the base material and the protection layer; a hollow structure is formed between the stereo suspended effect layer and the substrate layer. The stereo pattern is arranged on the base material and the protection layer, so that stereo and suspended visual effects of the pattern can be achieved; the exterior part structure is reasonable in structural design, proper in material selection and low in manufacturing cost; the exterior visual effect of an exterior part of a product is effectively enhanced, and the competitiveness of the product is improved.
Description
Technical field
The present invention relates to appearance member technical field, particularly relate to a kind of appearance member structure and the manufacture method thereof with stereo suspending pattern, can be applicable to the surface of a series of products such as household electrical appliances, number, touch-control, glass or use as an appearance member separately.
Background technology
In a series of practical product industries such as current household electrical appliances, number, touch-control, existing equipment and technique generally can only be done on the surface of product and print, sprays or other decorative effect, the all comparatively flattenings such as its decorative pattern, LOGO, character, without the three-dimensional visual effect with suspending.
Use existing technique usually can only do raised or sunken single effect at product surface, pursue on " thin ", " integration " basis at electronic product (as flat board, mobile phone etc.) now, traditional handicraft more can hinder the integration process between complete machine structure intensity and appearance member.
In view of this, be necessary to provide a kind of appearance member structure and the manufacture method thereof with stereo suspending pattern.
Summary of the invention
The object of the present invention is to provide a kind of appearance member structure and the manufacture method thereof with stereo suspending pattern.
To achieve these goals, the technical scheme that provides of the embodiment of the present invention is as follows:
A kind of appearance member structure with stereo suspending pattern; described appearance member structure comprises base material bonded to each other and protective layer; described base material comprise substrate layer and be positioned at substrate layer surface set off by contrast layer; described protective layer comprises stereo suspending effect layer and the surface material layer of bonding mutually; be formed with space pattern between described base material and protective layer, between described stereo suspending effect layer and described substrate layer, form engraved structure.
As a further improvement on the present invention, described space pattern comprises and is formed at the first space pattern on substrate layer and is formed on stereo suspending effect layer and the second space pattern matched with the first space pattern.
As a further improvement on the present invention, described first space pattern and setting off by contrast on different surfaces or same surface that layer is positioned at substrate layer.
As a further improvement on the present invention, described surface material layer and/or substrate layer are one or more in plastics, pottery, glass and metal material.
As a further improvement on the present invention, described stereo suspending effect layer is transparent or semitransparent structure.
As a further improvement on the present invention, described substrate layer is formed with some windows corresponding with space pattern, for exposing to space pattern for light.
As a further improvement on the present invention, described appearance member structure is the mutually stacking composite construction of multiple base material and protective layer.
Correspondingly, a kind of preparation method with the appearance member structure of stereo suspending pattern, described preparation method comprises:
Make screen printing forme, export film according to space pattern, and combine the screen printing forme that the film making exported has space pattern;
The printing of the first space pattern, provides a base material, and base material adopts silk-screen printing technique to make the first space pattern by screen printing forme;
Make protective layer, according to the mould that shape manufacture and first space pattern of the first space pattern match, put into mould by after stereo suspending effect layer and surface material layer bonding, stereo suspending effect layer is prepared the second space pattern;
Pressing, puts into make-up machine by base material and protective layer, adds glue, base material and protective layer are pressed together by pressure roller between first space pattern and the second space pattern of protective layer of base material, forms the appearance member structure with stereo suspending pattern.
As a further improvement on the present invention, described " making screen printing forme " specifically comprises:
The film with space pattern is exported with laser phototypesetting technology;
Silk screen is stretched tight on screen frame, make screen printing forme, and put into baking oven carry out drying under 40 ~ 45 DEG C of conditions;
Screen printing forme is placed on coating machine and is coated with photoresists, and put into baking oven dry 10 ~ 20min under 40 ~ 45 DEG C of conditions;
Carried out exposing and developing by the film of the screen printing forme and making that are painted with photoresists, before development, water spray makes photosensitive slurry absorb water in advance swelling;
Again screen printing forme is sent into baking oven and carry out drying, and block after again exposing.
As a further improvement on the present invention, described " printing of the first space pattern " specifically comprise:
Ink formulation, use environmental-protection additive allotment ink, ink viscosity controls at 18 ± pa.s, and uses diluent or curing agent to control ink viscosity;
Setting printing parameter, comprises scraper hardness, net distance, scraper angle;
Printing and baking, by base material to be printed location on the printer, the temperature in setting continuous tunnel furnace and the speed of service and oven temperature, repeat print repeatedly, the substrate layer of base material made the first space pattern.
The invention has the beneficial effects as follows:
By arranging space pattern on base material and protective layer, solid and the suspension visual effect of pattern can be realized;
Reasonable in design, Material selec-tion are suitable for and low cost of manufacture, effectively improve the apparent visual effect of product appearance part, improve the competitiveness of product.
Accompanying drawing explanation
In order to be illustrated more clearly in the embodiment of the present invention or technical scheme of the prior art, be briefly described to the accompanying drawing used required in embodiment or description of the prior art below, apparently, the accompanying drawing that the following describes is only some embodiments recorded in the present invention, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings.
Fig. 1 is the schematic cross-section of appearance member structure in first embodiment of the invention;
Fig. 2 is the schematic cross-section of appearance member structure in second embodiment of the invention;
Fig. 3 is the schematic cross-section of appearance member structure in third embodiment of the invention;
Fig. 4 is the schematic cross-section of appearance member structure in four embodiment of the invention.
Detailed description of the invention
Technical scheme in the present invention is understood better in order to make those skilled in the art person, below in conjunction with the accompanying drawing in the embodiment of the present invention, technical scheme in the embodiment of the present invention is clearly and completely described, obviously, described embodiment is only the present invention's part embodiment, instead of whole embodiments.Based on the embodiment in the present invention, those of ordinary skill in the art, not making the every other embodiment obtained under creative work prerequisite, should belong to the scope of protection of the invention.
In each diagram of the application, for the ease of diagram, some size of structure or part can relative to other structure or partial enlargement, therefore, only for illustrating the basic structure of the theme of the application.
Used in this application such as " on ", " top ", D score, the representation space relative position such as " below " term be describe a unit as shown in the drawings or the feature relation relative to another unit or feature for the object being convenient to illustrate.The term of relative space position can be intended to comprise equipment in the different azimuth used or in work except orientation shown in figure.Such as, if by the equipment upset in figure, be then described to be positioned at other unit or feature " below " or " under " unit will be positioned at other unit or feature " top ".Therefore, exemplary term " below " can include above and below these two kinds of orientation.Equipment can otherwise be directed (90-degree rotation or other towards), and correspondingly herein interpreted use with the description language of space correlation.
When element or layer be called as another parts or layer " on ", " be connected " with another parts or layer time, its can directly on these another parts or layer, be connected to this another parts or layer, or intermediary element or layer can be there is.On the contrary, when parts are called as " directly on another parts or layer ", " being connected directly between on another parts or layer ", intermediate member or layer can not be there is.
Shown in ginseng Fig. 1, introduce the first embodiment that the present invention has the appearance member structure 100 of stereo suspending pattern.This appearance member structure 100 comprises base material 11 bonded to each other and protective layer 12; what base material 11 comprised substrate layer 111 and was positioned at substrate layer surface sets off by contrast layer 112; protective layer 12 comprises stereo suspending effect layer 121 and the surface material layer 122 of bonding mutually; be formed with space pattern between base material 11 and protective layer 12, between stereo suspending effect layer 121 and substrate layer 111, form engraved structure.
Present embodiment neutral body pattern comprises the first space pattern 113 and second space pattern (not shown) of mating shapes, first space pattern 113 is formed on the upper surface of substrate layer 111, and set off by contrast layer 112 and be positioned on the lower surface of substrate layer 111, and the second space pattern (not shown) is formed on the lower surface of stereo suspending effect layer.When base material 11 and protective layer 12 are by after glue pressing, the first space pattern and the second space pattern bonded to each other, and coordinate stereo suspending effect layer 121 pattern can have effect that is three-dimensional and that suspend.
Wherein, in present embodiment, substrate layer 111 and surface material layer 122 are transparent or semitransparent structure, its material can be in plastics, pottery, glass or metal material one or more, plastics can be PMMA(acrylic board) or PC(plastics) etc., glass can be safety glass.Meanwhile, stereo suspending effect layer 121 is also transparent or semitransparent structure.First space pattern 113 is formed on substrate layer 113 by print, being coated with, spray, spray the techniques such as black, radium-shine, hot pressing, heat turn.
Should be understood that, present embodiment neutral body pattern comprises the first space pattern and the second space pattern that are formed at the upper surface of base material and the lower surface of protective layer respectively, first space pattern also can be formed at the centre position of base material in other embodiments, as being positioned at the lower surface of substrate layer or setting off by contrast the upper surface of layer, the second space pattern also can be formed at the centre position of protective layer; Or other embodiment neutral body patterns only can comprise the first space pattern or the second space pattern.
There is in the present invention the preparation method of the appearance member structure of stereo suspending pattern, comprise the following steps:
Make screen printing forme, export film according to space pattern, and combine the screen printing forme that the film making exported has space pattern;
The printing of the first space pattern, provides a base material, and base material adopts silk-screen printing technique to make the first space pattern by screen printing forme;
Make protective layer, according to the mould that shape manufacture and first space pattern of the first space pattern match, put into mould by after stereo suspending effect layer and surface material layer bonding, stereo suspending effect layer is prepared the second space pattern;
Pressing, puts into make-up machine by base material and protective layer, adds glue, base material and protective layer are pressed together by pressure roller between first space pattern and the second space pattern of protective layer of base material, forms the appearance member structure with stereo suspending pattern.
Processing technology for computer casing in present embodiment is described, and specifically comprises:
1) PROCESS FOR TREATMENT such as making screen printing forme, base material printed, is coated with, spray, spray black, radium-shine, hot pressing, heat turns:
A. film exports, and carry out computer process according to layout, rear laser phototypesetting technology goes out film;
B. screen printing forme is made, silk screen is stretched tight on screen frame, make screen printing forme, its net angle that stretches tight is 45 °, the net tension force that stretches tight is 27N/cm, utilize the grease on degreasing agent removing silk screen, after put into baking oven and carry out drying, for avoiding screen cloth Yin Wendu too high and making tension variation, oven temperature controls at 40 ~ 45 DEG C, after screen printing forme be placed on coating machine carry out coating photoresists, and put into oven drying, temperature controls at 40 ~ 45 DEG C, drying time is 10 ~ 20min, after send exposure machine to expose on the film of the screen printing forme and making that are painted with photoresists, time for exposure is 750s, rear feeding developing machine develops, before development, water spray makes photosensitive slurry absorb water in advance swelling, leave standstill 1 ~ 2 minute, again send into baking oven and carry out drying, after again exposure improve further the adhesive force of photosensitive slurry and grenadine, last block, form the screen printing forme with the first space pattern,
2) printing of the first space pattern:
A. ink formulation, use environmental-protection additive allotment ink, ink viscosity controls at 18 ± pa.s, and uses diluent or curing agent to control ink viscosity;
B. printing parameter setting, scraper hardness is 75/90/75 Shore degree, and net is apart from being 2.5mm, and scraper angle is 75 °;
C. print and toast, by base material to be printed location on the printer, the temperature in continuous tunnel furnace being set as 60 DEG C, the speed of service is 2.7m/min, oven temperature is set as 80 DEG C, starts first pass printing, rear repetition twice printing, substrate layer is made the first space pattern;
3) protective layer is prepared:
According to step 2) in the shape of the first space pattern, produce the mould matched with the first space pattern, the method of hot pressing is utilized to be depressed in mould by protective layer, during hot pressing, stereo suspending effect layer contacts with die surface, and thus stereo suspending effect layer obtains the second space pattern of matching with the first space pattern;
4) pressing:
By step 2), 3) in base material and protective layer put into make-up machine, by the pressure of upper lower compression roller, base material and protective layer are pressed together, obtain finished product, in laminating process, need the glue added for bonding base material and protective layer.
Should be understood that, the process data in present embodiment in appearance member structure preparation method is preferred numerical value, and process data can choose other feasible numerical value in other embodiments, illustrates no longer one by one at this.
Shown in ginseng Fig. 2, introduce the second embodiment that the present invention has the appearance member structure 200 of stereo suspending pattern.With the first embodiment similarly; this appearance member structure 200 comprises base material 21 bonded to each other and protective layer 22 equally; what base material 21 comprised substrate layer 211 and was positioned at substrate layer surface sets off by contrast layer 212; protective layer 22 comprises stereo suspending effect layer 221 and the surface material layer 222 of bonding mutually; be formed with space pattern between base material 21 and protective layer 22, between stereo suspending effect layer 221 and substrate layer 211, form engraved structure.
With the first embodiment unlike, set off by contrast the upper surface that layer 212 is positioned at substrate layer 211 in present embodiment, set off by contrast layer 212 between substrate layer 211 and stereo suspending effect layer 221.Space pattern comprises the first space pattern and second space pattern of mating shapes, and the first space pattern is molded directly within and sets off by contrast on layer 212, and the second space pattern is formed on the lower surface of stereo suspending effect layer 221.When base material 11 and protective layer 12 are by after glue pressing, the first space pattern and the second space pattern bonded to each other, and coordinate stereo suspending effect layer 121 pattern can have effect that is three-dimensional and that suspend equally.
Preparation method in present embodiment in the preparation method of appearance member structure and the first embodiment is similar, no longer repeats at this.
Shown in ginseng Fig. 3, introduce the 3rd embodiment that the present invention has the appearance member structure 300 of stereo suspending pattern.This appearance member structure 300 comprises base material 31 bonded to each other and protective layer 32, and what base material 31 comprised substrate layer 311 and was positioned at substrate layer surface sets off by contrast layer 312, and protective layer 32 comprises stereo suspending effect layer 321 and the surface material layer 322 of bonding mutually.
With the first embodiment unlike, setting off by contrast layer 312 in present embodiment is not transparent or semitransparent structure, first space pattern 313 is formed at regional area on substrate layer 311, set off by contrast layer 312 and the region corresponding with the first space pattern 313 is provided with window 3121, the below of window 3121 can arrange light source (not shown), the light of light source outgoing can expose on the first space pattern by window 3121, by this window and the corresponding light source arranged, the visual effects such as the solid of pattern, suspension can be strengthened.
Shown in ginseng Fig. 4, introduce the 4th embodiment that the present invention has the appearance member structure 400 of stereo suspending pattern.This appearance member structure is by multiple base material and protective layer is mutually stacking forms; as present embodiment comprises the first base material 411, first protective layer 421, second base material 412, second protective layer 422 stacked gradually; first base material and the second base material and the first protective layer identical with protective layer with the base material in above-mentioned embodiment with the second protective layer; between base material and protective layer, be provided with space pattern equally, no longer repeat herein.By the structure of stack, pattern delaminates can be shown, improve solid and the suspension visual effect of pattern further.
Appearance member of the present invention can be applicable to the technical fields such as household electrical appliances, number, touch-control, glass, can realize the stereo suspending visual effect of decorative pattern, word or logo, or use as an appearance member separately, as ambetti etc. as being applied to computer casing.
As can be seen from the above technical solutions, the present invention has following beneficial effect:
By arranging space pattern on base material and protective layer, solid and the suspension visual effect of pattern can be realized;
Reasonable in design, Material selec-tion are suitable for and low cost of manufacture, effectively improve the apparent visual effect of product appearance part, improve the competitiveness of product.
To those skilled in the art, obviously the invention is not restricted to the details of above-mentioned one exemplary embodiment, and when not deviating from spirit of the present invention or essential characteristic, the present invention can be realized in other specific forms.Therefore, no matter from which point, all should embodiment be regarded as exemplary, and be nonrestrictive, scope of the present invention is limited by claims instead of above-mentioned explanation, and all changes be therefore intended in the implication of the equivalency by dropping on claim and scope are included in the present invention.Any Reference numeral in claim should be considered as the claim involved by limiting.
In addition, be to be understood that, although this description is described according to embodiment, but not each embodiment only comprises an independently technical scheme, this narrating mode of description is only for clarity sake, those skilled in the art should by description integrally, and the technical scheme in each embodiment also through appropriately combined, can form other embodiments that it will be appreciated by those skilled in the art that.
Claims (10)
1. one kind has the appearance member structure of stereo suspending pattern; described appearance member structure comprises base material bonded to each other and protective layer; it is characterized in that; described base material comprise substrate layer and be positioned at substrate layer surface set off by contrast layer; described protective layer comprises stereo suspending effect layer and the surface material layer of bonding mutually; be formed with space pattern between described base material and protective layer, between described stereo suspending effect layer and described substrate layer, form engraved structure.
2. appearance member structure according to claim 1, is characterized in that, described space pattern comprises and is formed at the first space pattern on substrate layer and is formed on stereo suspending effect layer and the second space pattern matched with the first space pattern.
3. appearance member structure according to claim 2, is characterized in that, described first space pattern and setting off by contrast on different surfaces or same surface that layer is positioned at substrate layer.
4. appearance member structure according to claim 1, is characterized in that, described surface material layer and/or substrate layer are one or more in plastics, pottery, glass and metal material.
5. appearance member structure according to claim 1, is characterized in that, described stereo suspending effect layer is transparent or semitransparent structure.
6. appearance member structure according to claim 1, is characterized in that, described substrate layer is formed with some windows corresponding with space pattern, for exposing to space pattern for light.
7. appearance member structure according to claim 1, is characterized in that, described appearance member structure is the mutually stacking composite construction of multiple base material and protective layer.
8. have a preparation method for the appearance member structure of stereo suspending pattern, it is characterized in that, described preparation method comprises:
Make screen printing forme, export film according to space pattern, and combine the screen printing forme that the film making exported has space pattern;
The printing of the first space pattern, provides a base material, and base material adopts silk-screen printing technique to make the first space pattern by screen printing forme;
Make protective layer, according to the mould that shape manufacture and first space pattern of the first space pattern match, put into mould by after stereo suspending effect layer and surface material layer bonding, stereo suspending effect layer is prepared the second space pattern;
Pressing, puts into make-up machine by base material and protective layer, adds glue, base material and protective layer are pressed together by pressure roller between first space pattern and the second space pattern of protective layer of base material, forms the appearance member structure with stereo suspending pattern.
9. preparation method according to claim 8, is characterized in that, described " making screen printing forme " specifically comprises:
The film with space pattern is exported with laser phototypesetting technology;
Silk screen is stretched tight on screen frame, make screen printing forme, and put into baking oven carry out drying under 40 ~ 45 DEG C of conditions;
Screen printing forme is placed on coating machine and is coated with photoresists, and put into baking oven dry 10 ~ 20min under 40 ~ 45 DEG C of conditions;
Carried out exposing and developing by the film of the screen printing forme and making that are painted with photoresists, before development, water spray makes photosensitive slurry absorb water in advance swelling;
Again screen printing forme is sent into baking oven and carry out drying, and block after again exposing.
10. preparation method according to claim 8, is characterized in that, described " printing of the first space pattern " specifically comprises:
Ink formulation, use environmental-protection additive allotment ink, ink viscosity controls at 18 ± pa.s, and uses diluent or curing agent to control ink viscosity;
Setting printing parameter, comprises scraper hardness, net distance, scraper angle;
Printing and baking, by base material to be printed location on the printer, the temperature in setting continuous tunnel furnace and the speed of service and oven temperature, repeat print repeatedly, the substrate layer of base material made the first space pattern.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201510586333.1A CN105059039B (en) | 2015-09-16 | 2015-09-16 | Appearance member structure and its manufacturing method with stereo suspending pattern |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201510586333.1A CN105059039B (en) | 2015-09-16 | 2015-09-16 | Appearance member structure and its manufacturing method with stereo suspending pattern |
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| CN105059039A true CN105059039A (en) | 2015-11-18 |
| CN105059039B CN105059039B (en) | 2018-10-16 |
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| CN105059039B (en) | 2018-10-16 |
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