CN105057863A - Special mechanical hand for large-size anchor chain ring flash welder and method using same - Google Patents
Special mechanical hand for large-size anchor chain ring flash welder and method using same Download PDFInfo
- Publication number
- CN105057863A CN105057863A CN201510487123.7A CN201510487123A CN105057863A CN 105057863 A CN105057863 A CN 105057863A CN 201510487123 A CN201510487123 A CN 201510487123A CN 105057863 A CN105057863 A CN 105057863A
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- ring body
- cable link
- welded
- swing arm
- clamp
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K11/00—Resistance welding; Severing by resistance heating
- B23K11/04—Flash butt welding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21L—MAKING METAL CHAINS
- B21L3/00—Making chains or chain links by bending the chain links or link parts and subsequently welding or soldering the abutting ends
- B21L3/02—Machines or devices for welding chain links
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K11/00—Resistance welding; Severing by resistance heating
- B23K11/002—Resistance welding; Severing by resistance heating specially adapted for particular articles or work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/0426—Fixtures for other work
- B23K37/0435—Clamps
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/047—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work moving work to adjust its position between soldering, welding or cutting steps
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/30—Chains, hoops or rings
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
- Load-Engaging Elements For Cranes (AREA)
Abstract
The invention discloses a special mechanical hand for a large-size anchor chain ring flash welder and a method using same. The special mechanical hand comprises a longitudinal moving device, a transverse regulating device, a ring body lifting device, a ring body clamping device and a ring body turnover device, wherein the longitudinal moving device is arranged on a mechanical hand horizontal base; the transverse regulating device is arranged at the upper side of the longitudinal moving device; the ring body lifting device is arranged at the upper side of the transverse regulating device; the ring body turnover device is arranged at the front side of a swing lifting device; and the ring body clamping device is horizontally arranged at the upper side of the ring body turnover device. The method comprises the following steps: 1) moving the ring body clamping device forwards; 2) clamping a to-be-welded anchor chain ring which is perpendicularly suspended; 3) turning over the to-be-welded anchor chain ring to a horizontal state; 4) regulating a height position, longitudinal and horizontal positions of the to-be-welded anchor chain ring; and 5) feeding the to-be-welded anchor chain ring to a lower electrode of the anchor chain ring flash welder. According to the special mechanical hand disclosed by the invention, the labor intensity is reduced, and the working efficiency, the anchor chain ring welding quality and the ring body appearance quality are improved.
Description
Technical field
The present invention relates to the special manipulator that a kind of anchor chain manufactures unit, the special manipulator particularly on a kind of flash welder electrode cable link to be welded being delivered to automatically electric welded anchor cable manufacture unit and method, belong to electric welded anchor cable and manufacture special equipment technical field.
Background technology
Anchor chain is used for the mooring of boats and ships and offshore engineering equipment, be the vitals being related to navigation safety and the offshore engineering equipment safety in marine operation, large gauge anchor chain refers to that the weld bond direction end socket cross-sectional diameter specification of cable link is the anchor chain of Φ 100mm ~ 170mm.The manufacturing process of cable link is as follows: bar heating-bending forming-Flash Butt Welding-excision welding burr-press-in crosspiece, above-mentioned operation respectively has corresponding special equipment to complete, and these special equipments circularize the surrounding being arranged in discoidal cable link conveying equipment.Connect growth string-like at the cable link of system to be hung vertically on the defeated chain frame of cable link conveying equipment.Wherein, during the cable link Flash Butt Welding to be welded of bending forming, need manually clamp the cable link to be welded of vertical hanging with special hawkbill and be turned into level, then on two bottom electrodes welding butter joint of cable link to be welded for level being delivered to anchor chain flash welder, two top electrodes of anchor chain flash welder move down the welding butter joint pushing down cable link to be welded, start Flash Butt Welding after energising.Because large gauge cable link weight is very heavy, as specification Φ 160mm cable link weighs 328Kg, need three operative employees, with three, special hawkbill is clamped cable link simultaneously to carry out overturning and send ring to operate, labour intensity is large, inefficiency, and the longitudinal axis of cable link to be welded is difficult to the electrode longitudinal axis center line being parallel to anchor chain flash welder, affects cable link welding quality and ring body shape.
Summary of the invention
The object of this invention is to provide a kind of large gauge cable link flash welder special manipulator, the upset of cable link to be welded can be carried out and send ring to operate by Automatic continuous, reduce labour intensity, increase work efficiency, improve cable link welding quality and ring body type quality.
The present invention is achieved by the following technical programs:
A kind of large gauge cable link flash welder special manipulator, comprise longitudinal moving device, lateral adjustment device, ring body lowering or hoisting gear, ring body clamping device and ring body turning device, described longitudinal moving device is arranged on manipulator horizontal base, and described manipulator horizontal base fixes on the ground; Lateral adjustment device is arranged on the upside of longitudinal moving device, and ring body lowering or hoisting gear is arranged on the upside of the base of lateral adjustment device, and ring body turning device is arranged on swing lifting device side, and ring body clamping device is horizontally set on the upside of ring body turning device; Described ring body lowering or hoisting gear comprises swing arm and the swing arm be positioned on rear side of swing arm drives oil cylinder, swing arm lower end and swing arm bearing hinged, swing arm drives cylinder piston rod termination hinged with the hinge bar be fixed on rear side of swing arm upper end, swing arm drives oil cylinder lower end and swing arm to drive cylinder support hinged, and swing arm bearing and swing arm drive cylinder support to be separately fixed on the upside of lateral adjustment device; Swing arm extends trunnion axis on front side of upper end, and in the middle part of ring body clamping device, downside is hinged with described trunnion axis.
Object of the present invention can also be realized further by following technical measures.
Aforesaid large gauge cable link flash welder special manipulator, wherein said ring body turning device comprises overturning oil cylinder and flip-arm, in the middle part of the overturning oil cylinder be obliquely installed, transverse ends is hinged with a pair overturning oil cylinder hinged seat respectively, a pair overturning oil cylinder hinged seat is vertically fixed on swing arm respectively, overturning oil cylinder piston rod head is through swing arm top, by hinged on the downside of jointed shaft and flip-arm, described flip-arm is arranged on in the middle part of ring body clamping device.
Aforesaid large gauge cable link flash welder special manipulator, wherein said ring body clamping device comprises a pair clamp, a pair transition block, a pair clamp arm and clamping cylinder, the clamping area of a pair clamp is oppositely arranged, described clamp is fixed on clamp arm front end by transition block, hinged with a clamp arm rear end in the middle part of horizontal clamping cylinder, clamping cylinder piston rod one end and another root clamp arm rear end hinged; Both sides, described flip-arm top are respectively by hinged in the middle part of swivel pin and a pair clamp arm.In the middle part of described clamp, clamping area has the V-type groove in the middle part of clamping cable link straight-arm to be welded.
Aforesaid large gauge cable link flash welder special manipulator, wherein said longitudinal moving device comprises a pair longitudinal rail, 4 rollers, 4 directive wheels respectively, vertically move base and vertically move oil cylinder, a pair longitudinal rail symmetry is fixed on manipulator horizontal base, vertically moving oil cylinder setting vertically moves in base, vertically move cylinder piston rod termination and vertically move pan frontward end hinged, vertically move oil cylinder rear end hinged with the hinged seat be fixed on the upside of manipulator horizontal base; 4 rollers and 4 directive wheels are symmetricly set on 2 one group respectively and vertically move base both lateral sides, and roller and directive wheel embed in longitudinal rail respectively, are fixed on manipulator base bottom longitudinal rail.
Aforesaid large gauge cable link flash welder special manipulator, wherein said lateral adjustment device comprises a pair cross slide way, 4 rollers, 4 directive wheels, transverse shifting base and transverse shifting oil cylinders, a pair cross slide way symmetry is fixed on the cross slide way base plate on the upside of a pair longitudinal rail, transverse shifting cylinder piston rod termination is with to vertically move pan frontward end hinged, and transverse shifting oil cylinder rear end is hinged with the transverse shifting oil cylinder hinged seat be fixed on the upside of cross slide way base plate; 4 rollers and 4 directive wheels are symmetricly set on transverse shifting base both lateral sides with 2 one group respectively, and roller and directive wheel embed in cross slide way respectively.
A method for large gauge cable link flash welder special manipulator, comprises the following steps:
1) ring body clamping device reach
Vertically move cylinder piston rod overhanging, vertically move base and carry lateral adjustment device, ring body lowering or hoisting gear, ring body clamping device and ring body turning device on it and move towards the upper/lower electrode Block direction of anchor chain flash welder;
2) cable link to be welded of ring body gripping means grips vertical hanging
Clamping cylinder piston rod is overhanging, promotes a pair clamp arm and relatively rotates around respective swivel pin, makes the V-type groove inside the clamp of a pair, clamp arm front end clamp in the middle part of the cable link straight-arm to be welded of vertical hanging;
3) cable link to be welded is turned to level from plumbness;
Overturning oil cylinder piston rod is overhanging, and flip-arm rotates counterclockwise 90 ° around jointed shaft axial line, and the cable link to be welded that the ring body clamping device on flip-arm is clamped turns to level from plumbness;
4) cable link height and position to be welded and lateral horizontal position is adjusted
Swing arm drives cylinder piston rod overhanging, and swing arm rotates counterclockwise around the hinged center of swing arm bearing, and the cable link to be welded of ring body clamping device clamp horizontal state declines apart from the height on ground; Swing arm drives cylinder piston rod to retract, swing arm rotates clockwise around the hinged center of swing arm bearing, the cable link height to be welded of ring body clamping device clamping rises, until the height and position of the cable link to be welded of level is on the bottom electrode of anchor chain flash welder;
Transverse shifting cylinder piston rod is overhanging or retract, and the cable link transverse horizontal to be welded of ring body clamping device clamp horizontal state moves, until the transverse center of the cable link to be welded of level is between the adjacent face of two pieces of bottom electrodes of anchor chain flash welder;
5) cable link to be welded is sent on the bottom electrode of anchor chain flash welder
Repeat the process of step 1), send on the bottom electrode of anchor chain flash welder by the cable link to be welded of ring body clamping device clamp horizontal state, a pair bottom electrode successively declines, and clamps the cable link to be welded of level;
6) ring body clamping device is unclamped
Clamping cylinder piston rod is retracted, and promote a pair clamp arm and relatively rotate around respective swivel pin, a pair, clamp arm front end clamp unclamps the level cable link to be welded of clamping;
7) ring body clamping device is return
Vertically move cylinder piston rod to retract, vertically move lateral adjustment device, ring body lowering or hoisting gear, ring body clamping device and the ring body turning device that base carries on it and move towards the upper/lower electrode Block direction leaving anchor chain flash welder;
8) rotation of ring body clamping device resets
Overturning oil cylinder piston rod is retracted, and flip-arm rotates clockwise 90 ° around jointed shaft axial line, and a pair clamp is got back to two adjacent faces and be all in vertical reset condition, completes one action circulation.
Compact conformation of the present invention, easy to use, there is vertical transverse shifting, ring body clamping and overturn and highly regulate totally five frees degree, achieving the clamping of cable link to be welded, upset 90 °, the height of adjustment ring body apart from ground, the auto-programming action of vertical and horizontal feed adjustment.Horizontal clamping cylinder is away from clamp, and the impact by cross force is little, and seal is not fragile, extends the service life of clamping cylinder.Because roller and directive wheel embed in longitudinal rail or cross slide way respectively, can the ring body clamping device of equilibration bias on longitudinal moving device side and ring body turning device clamping the eccentric moments produced when cable link to be welded carries out 90 ° of upsets, guarantee use safety of the present invention.Present invention reduces labour intensity, improve operating efficiency, cable link welding quality and ring body type quality.
Advantage and disadvantage of the present invention, by for illustration and explanation for the non-limitative illustration passing through preferred embodiment below, these embodiments, only provide as an example with reference to accompanying drawing.
Accompanying drawing explanation
Fig. 1 is front view of the present invention;
Fig. 2 is the top view of Fig. 1;
Fig. 3 is the left view of Fig. 1;
Fig. 4 is the A-A sectional view of Fig. 1.
Detailed description of the invention
Below in conjunction with drawings and Examples, the invention will be further described.
As shown in FIG. 1 to 3, the present invention includes longitudinal moving device 1, lateral adjustment device 2, ring body lowering or hoisting gear 3, ring body clamping device 4 and ring body turning device 5, longitudinal moving device 1 is arranged on manipulator horizontal base 6, and the manipulator horizontal base 6 be welded into by 4 channel-section steels 61 and steel plate 62 fixes on the ground.Lateral adjustment device 2 is arranged on the upside of longitudinal moving device 1, as shown in Figure 3, ring body lowering or hoisting gear 3 is arranged on the upside of the upper plate 25 on the upside of lateral adjustment device 2, and ring body turning device 5 is arranged on the left of swing lifting device 2, and ring body clamping device 4 is horizontally set on the upside of ring body turning device 5.
As shown in Figure 4, longitudinal moving device 1 comprises longitudinal rail 11,4 rollers 12,4 directive wheels 13 that a pair channel-section steel is made, vertically move base 14 and vertically move oil cylinder 15, a pair longitudinal rail 11 symmetry is fixed on manipulator horizontal base 6, vertically moving oil cylinder 15 setting vertically moves in base 14, the piston rod end vertically moving oil cylinder 15 is with to vertically move base 14 front end hinged, and the hinged seat 63 vertically moved on the upside of oil cylinder 15 rear end and manipulator horizontal base 6 is hinged.4 rollers 12 and 4 directive wheels 13 are symmetricly set on 2 one group respectively and vertically move base 14 both lateral sides, and roller 12 and directive wheel 13 embed in longitudinal rail 11 respectively, and 4 rollers 12 are vertically arranged, and 4 directive wheels 13 are horizontally disposed with.
As shown in Figure 3, lateral adjustment device 2 comprises cross slide way 21,4 rollers 12,4 directive wheels 13, transverse shifting base 22 and transverse shifting oil cylinders 23 that a pair channel-section steel is made, a pair cross slide way 21 symmetry is fixed on the cross slide way base plate 24 on the upside of a pair longitudinal rail 11, piston rod end and transverse shifting base 22 front end of transverse shifting oil cylinder 23 are hinged, and transverse shifting oil cylinder 23 rear end is hinged with the transverse shifting oil cylinder hinged seat 241 be fixed on the upside of cross slide way base plate 24; 4 rollers 12 are identical with longitudinal moving device 1 with the mounting means of 4 directive wheels 13, transverse shifting base 22 both lateral sides is symmetricly set on respectively with 2 one group, embed the roller 12 in longitudinal rail 11 or cross slide way 21 and directive wheel 13 respectively, can equilibration bias on the right side of longitudinal moving device 1 on ring body clamping device 4 and ring body turning device 5 clamp cable link 7 to be welded carry out 90 ° upset time produce eccentric moments, guarantee that the present invention can not topple over.
As shown in Figure 3, ring body lowering or hoisting gear 3 comprises swing arm 31 and the swing arm be positioned on rear side of swing arm 31 drives oil cylinder 32, swing arm drives oil cylinder 32 piston rod end hinged with the hinge bar 33 be fixed on rear side of swing arm 31 upper end, swing arm 31 lower end and swing arm bearing 34 hinged, swing arm drives oil cylinder 32 lower end and swing arm to drive cylinder support 35 hinged, and swing arm bearing 33 and swing arm drive cylinder support 34 to be one in front and one in back separately fixed on the upside of transverse shifting base 22.Swing arm 31 extends trunnion axis 311 on front side of upper end, and in the middle part of ring body clamping device 4, downside is hinged with described trunnion axis 311.Ring body lowering or hoisting gear 3 can be used for the height regulating cable link 7 to be welded apart from ground, is convenient to be sent on the bottom electrode of flash welder.
As shown in figures 1 and 3, ring body turning device 5 comprises overturning oil cylinder 51 and flip-arm 52, in the middle part of the overturning oil cylinder 51 be obliquely installed, transverse ends is hinged with a pair overturning oil cylinder hinged seat 53 respectively, a pair overturning oil cylinder hinged seat 53 is vertically fixed on swing arm 31 respectively, overturning oil cylinder 51 piston rod head is through swing arm 31 top, by hinged on the downside of jointed shaft 54 and flip-arm 52, flip-arm 52 is arranged on in the middle part of ring body clamping device 4.
As shown in FIG. 1 to 3, ring body clamping device 4 comprises a pair clamp 41, a pair transition block 42, a pair clamp arm 43 and clamping cylinder 44, the clamping area of a pair clamp 41 is oppositely arranged, and clamping area has the V-type groove 411 in the middle part of clamping cable link 7 straight-arm to be welded.Clamp 41 fixes to clamp arm 43 front end by transition block 42, and hinged with clamp arm 43 rear end on right side in the middle part of horizontal clamping cylinder 44, clamp arm 43 rear end in clamping cylinder 44 piston rod one end and left side is hinged.Flip-arm 52 both sides are respectively by hinged in the middle part of swivel pin 521 and a pair clamp arm 43.Because horizontal clamping cylinder 44 is away from clamp 41, clamping cylinder 44 is little by the impact of cross force, and seal is not fragile, extends the service life of clamping cylinder 44.And because clamp arm 43 is as the boosting function of lever, guarantee that a pair clamp 41 has enough clamping forces to cable link 7 to be welded.
Using method of the present invention is as follows:
1) ring body clamping device 4 moves forward
Vertically move oil cylinder 15 piston rod overhanging, vertically move base 14 and carry lateral adjustment device 2 on it, ring body lowering or hoisting gear 3, ring body clamping device 4 with ring body turning device 5 as double-head arrow direction vertical in Fig. 3, the upper/lower electrode Block direction towards anchor chain flash welder moves.
2) ring body clamping device 4 clamps the cable link to be welded 7 of vertical hanging
Clamping cylinder 44 piston rod is overhanging, promotes a pair clamp arm 43 and relatively rotates around respective swivel pin 71, and the V-type groove 411 inside clamp arm 43 a pair, front end clamp 41 is clamped in the middle part of the straight-arm of cable link to be welded 7 of vertical hanging.
3) cable link 7 to be welded is turned to level from plumbness.
Overturning oil cylinder 51 piston rod is overhanging, and as arc double-head arrow direction in Fig. 1, flip-arm 52 rotates counterclockwise 90 ° around jointed shaft 54 axial line, and the cable link to be welded 7 that the ring body clamping device 4 on flip-arm 52 is clamped turns to level from plumbness.
4) cable link 7 height and position to be welded and lateral horizontal position is adjusted
Swing arm drives oil cylinder 32 piston rod overhanging, and swing arm 32 rotates counterclockwise around the double-head arrow direction of the hinged center of swing arm bearing 33 as Fig. 3 medium dip, and the cable link to be welded 7 of ring body clamping device 4 clamp horizontal state declines apart from the height on ground; Swing arm drives oil cylinder 32 piston rod to retract, swing arm 32 rotates clockwise around the hinged center of swing arm bearing 33, the cable link to be welded 7 that ring body clamping device 4 clamps highly rises, until the height and position of the cable link to be welded 7 of level is on the bottom electrode of anchor chain flash welder.
Transverse shifting oil cylinder 32 piston rod is overhanging or retract, cable link to be welded 7 transverse horizontal of ring body clamping device 4 clamp horizontal state moves, until the transverse center of the cable link to be welded 7 of level is between the adjacent face of two pieces of bottom electrodes of anchor chain flash welder.
5) cable link to be welded is sent on the bottom electrode of anchor chain flash welder
Repeat the process of step 1), send on the bottom electrode of anchor chain flash welder by the cable link to be welded 7 of ring body clamping device 4 clamp horizontal state, a pair bottom electrode successively declines, and clamps the cable link to be welded 7 of level.
6) ring body clamping device 4 unclamps
Clamping cylinder 44 piston rod is retracted, and promote a pair clamp arm 43 and relatively rotate around respective swivel pin 71, clamp arm 43 a pair, front end clamp 41 unclamps the level cable link 7 to be welded of clamping.
7) ring body clamping device 4 is return
Vertically move oil cylinder 44 piston rod to retract, vertically move lateral adjustment device 2, ring body lowering or hoisting gear 3, ring body clamping device 4 and the ring body turning device 5 that base carries on it and move towards the upper/lower electrode Block direction leaving anchor chain flash welder.
8) rotation of ring body clamping device 4 resets
Overturning oil cylinder 51 piston rod is retracted, and flip-arm 52 rotates clockwise 90 ° around jointed shaft 71 axial line, and a pair clamp 41 is got back to two adjacent faces and be all in vertical reset condition, completes one action circulation.
In addition to the implementation, the present invention can also have other embodiments, and all employings are equal to the technical scheme of replacement or equivalent transformation formation, all drop in the protection domain of application claims.
Claims (7)
1. a large gauge cable link flash welder special manipulator, it is characterized in that: comprise longitudinal moving device, lateral adjustment device, ring body lowering or hoisting gear, ring body clamping device and ring body turning device, described longitudinal moving device is arranged on manipulator horizontal base, and described manipulator horizontal base fixes on the ground; Lateral adjustment device is arranged on the upside of longitudinal moving device, and ring body lowering or hoisting gear is arranged on the upside of the base of lateral adjustment device, and ring body turning device is arranged on swing lifting device side, and ring body clamping device is horizontally set on the upside of ring body turning device; Described ring body lowering or hoisting gear comprises swing arm and the swing arm be positioned on rear side of swing arm drives oil cylinder, swing arm lower end and swing arm bearing hinged, swing arm drives cylinder piston rod termination hinged with the hinge bar be fixed on rear side of swing arm upper end, swing arm drives oil cylinder lower end and swing arm to drive cylinder support hinged, and swing arm bearing and swing arm drive cylinder support to be separately fixed on the upside of lateral adjustment device; Swing arm extends trunnion axis on front side of upper end, and in the middle part of ring body clamping device, downside is hinged with described trunnion axis.
2. large gauge cable link flash welder special manipulator as claimed in claim 1, it is characterized in that: described ring body turning device comprises overturning oil cylinder and flip-arm, in the middle part of the overturning oil cylinder be obliquely installed, transverse ends is hinged with a pair overturning oil cylinder hinged seat respectively, a pair overturning oil cylinder hinged seat is vertically fixed on swing arm respectively, overturning oil cylinder piston rod head is through swing arm top, by hinged on the downside of jointed shaft and flip-arm, described flip-arm is arranged on in the middle part of ring body clamping device.
3. large gauge cable link flash welder special manipulator as claimed in claim 1 or 2, it is characterized in that: described ring body clamping device comprises a pair clamp, a pair transition block, a pair clamp arm and clamping cylinder, the clamping area of a pair clamp is oppositely arranged, described clamp is fixed on clamp arm front end by transition block, hinged with a clamp arm rear end in the middle part of horizontal clamping cylinder, clamping cylinder piston rod one end and another root clamp arm rear end hinged; Both sides, described flip-arm top are respectively by hinged in the middle part of swivel pin and a pair clamp arm.
4. large gauge cable link flash welder special manipulator as claimed in claim 3, is characterized in that: in the middle part of described clamp, clamping area has the V-type groove in the middle part of clamping cable link straight-arm to be welded.
5. large gauge cable link flash welder special manipulator as claimed in claim 1, it is characterized in that: described longitudinal moving device comprises a pair longitudinal rail, 4 rollers, 4 directive wheels, vertically move base and vertically move oil cylinder, a pair longitudinal rail symmetry is fixed on manipulator horizontal base, vertically moving oil cylinder setting vertically moves in base, vertically move cylinder piston rod termination and vertically move pan frontward end hinged, vertically move oil cylinder rear end hinged with the hinged seat be fixed on the upside of manipulator horizontal base; 4 rollers and 4 directive wheels are symmetricly set on 2 one group respectively and vertically move base both lateral sides, and roller and directive wheel embed in longitudinal rail respectively.
6. large gauge cable link flash welder special manipulator as claimed in claim 1, it is characterized in that: described lateral adjustment device comprises a pair cross slide way, 4 rollers, 4 directive wheels, transverse shifting base and transverse shifting oil cylinders, a pair cross slide way symmetry is fixed on the cross slide way base plate on the upside of a pair longitudinal rail, transverse shifting cylinder piston rod termination and transverse shifting pan frontward end hinged, transverse shifting oil cylinder rear end and the transverse shifting oil cylinder hinged seat be fixed on the upside of cross slide way base plate are hinged; 4 rollers and 4 directive wheels are symmetricly set on transverse shifting base both lateral sides with 2 one group respectively, and roller and directive wheel embed in cross slide way respectively.
7. a using method for large gauge cable link flash welder special manipulator as claimed in claim 1, is characterized in that: comprise the following steps:
1) ring body clamping device reach
Vertically move cylinder piston rod overhanging, vertically move base and carry lateral adjustment device, ring body lowering or hoisting gear, ring body clamping device and ring body turning device on it and move towards the upper/lower electrode Block direction of anchor chain flash welder;
The cable link to be welded of ring body gripping means grips vertical hanging
Clamping cylinder piston rod is overhanging, promotes a pair clamp arm and relatively rotates around respective swivel pin, makes the V-type groove inside the clamp of a pair, clamp arm front end clamp in the middle part of the cable link straight-arm to be welded of vertical hanging;
3) cable link to be welded is turned to level from plumbness;
Overturning oil cylinder piston rod is overhanging, and flip-arm rotates counterclockwise 90 ° around jointed shaft axial line, and the cable link to be welded that the ring body clamping device on flip-arm is clamped turns to level from plumbness;
4) cable link height and position to be welded and lateral horizontal position is adjusted
Swing arm drives cylinder piston rod overhanging, and swing arm rotates counterclockwise around the hinged center of swing arm bearing, and the cable link to be welded of ring body clamping device clamp horizontal state declines apart from the height on ground; Swing arm drives cylinder piston rod to retract, swing arm rotates clockwise around the hinged center of swing arm bearing, the cable link height to be welded of ring body clamping device clamping rises, until the height and position of the cable link to be welded of level is on the bottom electrode of anchor chain flash welder;
Transverse shifting cylinder piston rod is overhanging or retract, and the cable link transverse horizontal to be welded of ring body clamping device clamp horizontal state moves, until the transverse center of the cable link to be welded of level is between the adjacent face of two pieces of bottom electrodes of anchor chain flash welder;
Cable link to be welded is sent on the bottom electrode of anchor chain flash welder
Repeat the process of step 1), send on the bottom electrode of anchor chain flash welder by the cable link to be welded of ring body clamping device clamp horizontal state, a pair bottom electrode successively declines, and clamps the cable link to be welded of level;
6) ring body clamping device unclamps
Clamping cylinder piston rod is retracted, and promote a pair clamp arm and relatively rotate around respective swivel pin, a pair, clamp arm front end clamp unclamps the level cable link to be welded of clamping;
7) ring body clamping device is return
Vertically move cylinder piston rod to retract, vertically move lateral adjustment device, ring body lowering or hoisting gear, ring body clamping device and the ring body turning device that base carries on it and move towards the upper/lower electrode Block direction leaving anchor chain flash welder;
8) rotation of ring body clamping device resets
Overturning oil cylinder piston rod is retracted, and flip-arm rotates clockwise 90 ° around jointed shaft axial line, and a pair clamp is got back to two adjacent faces and be all in vertical reset condition, completes one action circulation.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510487123.7A CN105057863B (en) | 2015-08-11 | 2015-08-11 | Using method for special mechanical hand for large-size anchor chain ring flash welder |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510487123.7A CN105057863B (en) | 2015-08-11 | 2015-08-11 | Using method for special mechanical hand for large-size anchor chain ring flash welder |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105057863A true CN105057863A (en) | 2015-11-18 |
| CN105057863B CN105057863B (en) | 2017-04-19 |
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| CN201510487123.7A Active CN105057863B (en) | 2015-08-11 | 2015-08-11 | Using method for special mechanical hand for large-size anchor chain ring flash welder |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107442739A (en) * | 2017-09-15 | 2017-12-08 | 亚星（镇江）系泊链有限公司 | Big specification cable link bending ring shaping servicing unit and application method |
| CN112501527A (en) * | 2020-12-08 | 2021-03-16 | 中冶南方工程技术有限公司 | Robot zinc pot slag fishing device based on swing clamping cylinder |
| CN113210946A (en) * | 2021-05-24 | 2021-08-06 | 舟山中南锚链有限公司 | Welding machine feeding manipulator for welding anchor chain |
| CN113400020A (en) * | 2019-11-12 | 2021-09-17 | 山东金恒力机械制造有限公司 | Using method of automatic chain welding equipment |
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| CN204867769U (en) * | 2015-08-11 | 2015-12-16 | 正茂集团有限责任公司 | Special manipulator of big specification anchor chain ring flash welder |
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| CN101767334A (en) * | 2009-01-05 | 2010-07-07 | 江苏亚星锚链股份有限公司 | Welding manipulator of mooring cable |
| CN201455559U (en) * | 2009-04-22 | 2010-05-12 | 正茂集团有限责任公司 | Machine for removing welding burrs of anchor chain |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107442739A (en) * | 2017-09-15 | 2017-12-08 | 亚星（镇江）系泊链有限公司 | Big specification cable link bending ring shaping servicing unit and application method |
| CN107442739B (en) * | 2017-09-15 | 2023-08-25 | 亚星（镇江）系泊链有限公司 | Auxiliary device for forming large-specification anchor chain ring bending and use method |
| CN113400020A (en) * | 2019-11-12 | 2021-09-17 | 山东金恒力机械制造有限公司 | Using method of automatic chain welding equipment |
| CN112501527A (en) * | 2020-12-08 | 2021-03-16 | 中冶南方工程技术有限公司 | Robot zinc pot slag fishing device based on swing clamping cylinder |
| CN113210946A (en) * | 2021-05-24 | 2021-08-06 | 舟山中南锚链有限公司 | Welding machine feeding manipulator for welding anchor chain |
| CN113210946B (en) * | 2021-05-24 | 2022-11-15 | 舟山中南锚链有限公司 | Welding machine feeding manipulator for welding anchor chain |
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| CN105057863B (en) | 2017-04-19 |
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