CN105057549A - Heating device and heating method thereof - Google Patents
Heating device and heating method thereof Download PDFInfo
- Publication number
- CN105057549A CN105057549A CN201510456865.3A CN201510456865A CN105057549A CN 105057549 A CN105057549 A CN 105057549A CN 201510456865 A CN201510456865 A CN 201510456865A CN 105057549 A CN105057549 A CN 105057549A
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- China
- Prior art keywords
- heater
- rivet
- shell
- manipulator
- housing
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- Insertion Pins And Rivets (AREA)
- General Induction Heating (AREA)
Abstract
The invention discloses a heating device and a heating method thereof. The heating device comprises a shell (1), a manipulator (2) used for clamping and pushing rivets, and an electromagnetic heating device (3) used for heating the rivets. A heating cavity is formed in the front end of the shell (1), and the manipulator (2) is arranged in the shell (1). The heating device further comprises a positioning seat (6), the positioning seat (6) is made of magnetic materials, or the surface of the positioning seat is coated with a magnetic coating. A positioning hole (6.1) used for positioning and guiding the rivet position is formed in the positioning seat (6). A feeding window (1.2) by which the rivets can be conveniently put in is arranged in the position, near the heating cavity (1.1), of the shell (1), and a turning cover (1.3) is arranged on the feeding window (1.2). According to the heating device and method, the manipulator is used for clamping and shooting the rivets, and the rivets are positioned during riveting, so that the riveting accuracy is improved.
Description
Technical field
The present invention relates to a kind of heater and heating means thereof, especially relate to a kind of heater and the heating means thereof that rivet are heated and advances riveted joint operation.
Background technology
Rivet hot refers to by improving temperature by the connecting portion sex change of two kinds of metals and even be melted in together; Its processing step is: rivet after rivet being heated to uniform temperature again; Now, because plasticity raising, the hardness heating rear rivet reduces, ailhead is easily shaping; Meanwhile, required during rivet hot outer force rate cold riveting is much smaller; The application of rivet hot technology on Steel Bridge is equally more and more extensive, but, the heater " a kind of rivet hot mechanism " disclosed in Chinese patent ZL201320607541.1 that conventional hot riveting technique is used, it is only a heater, lack corresponding rivet shooting function, and riveted joint positioning function, therefore need a kind of New Heating that can solve the problem badly.
Summary of the invention
The object of the invention is to overcome above-mentioned deficiency, provide a kind of heater and heating means thereof, it can utilize manipulator to clamp rivet, shoot, and can position to improve riveted joint precision during riveted joint.
The object of the present invention is achieved like this:
A kind of heater, described heater includes housing, for clamping and the manipulator pushing rivet and the electromagnetic heater heated rivet, described housing forward end is heating chamber, and described manipulator is arranged in housing.
A kind of heater of the present invention, described heater also includes positioning seat, and described positioning seat is that magnetic material or surface are coated with magnetisable coating; Described positioning seat is provided with the locating hole for positioning guide to riveting location.
A kind of heater of the present invention, described housing is provided with the reinforced window being convenient to put into rivet near heating chamber place, described reinforced window is provided with and renovates.
A kind of heater of the present invention, described manipulator includes shell and is set in the inner casing in shell, the end that described inner casing stretches out shell is hinged with two pieces of grip blocks, and grip block is provided with latch in the hinge point with inner casing, the piston rod being arranged at the gripper cylinder in shell is connected with a clamping strip, described clamping strip cross-under on the end of inner casing, and clamping strip to stretch the one end be placed in outside inner casing be rack structure, and this rack structure is meshed with the latch on grip block; Also be provided with propulsion cylinder one and propulsion cylinder two in described shell, described propulsion cylinder one is all connected with the inner wall of end of inner casing with the piston rod of propulsion cylinder two.
A kind of heater of the present invention, described electromagnetic heater includes frequency converter and heater coil, and described heater coil is positioned at heating chamber, and described frequency converter is arranged at below manipulator.
A kind of heater of the present invention, described frequency converter is installed on the bottom of housing, has leader to be set in the rear end of housing and electromagnetic heater, and handle is provided with pore and cable aperture.
A kind of heater of the present invention, the front end of described electromagnetic heater is provided with handle, and described handle includes the C shape part be installed on the shell wall of electromagnetic heater, and the side of described C shape part is connected with a projection being convenient to grip.
A kind of heating means of the present invention, described method includes following steps;
Step 1, rivet is positioned in housing by reinforced window;
The gripper cylinder action of step 2, manipulator, clamps rivet by grip block;
Step 3, propulsion cylinder one action, send the rivet be clamped on grip block into heating chamber and heat;
Step 4, positioning seat is adsorbed on target location;
Step 5, propulsion cylinder two action, inject target location by the rivet after heating and carry out rivet hot;
Step 6, gripper cylinder reset, and make grip block unclamp rivet; Propulsion cylinder two resets, and makes grip block get back to heating chamber, and and then propulsion cylinder one resets immediately, makes grip block return initial position and waits for next step action.
Compared with prior art, the invention has the beneficial effects as follows:
The present invention utilizes manipulator to clamp rivet, and carries out rivet hot finally by manipulator to rivet, contributes to improving rivet hot efficiency; , also accurately located by positioning seat meanwhile, make homework precision during rivet hot higher, contribute to improving rivet hot precision and rivet hot effect.
Accompanying drawing explanation
Fig. 1 is the structural representation of a kind of heater of the present invention.
Fig. 2 is the surface structure schematic diagram of the manipulator of a kind of heater of the present invention.
Fig. 3 is the side sectional view of a kind of heater of the present invention.
Fig. 4 is the structural representation of the heater of a kind of heater of the present invention.
Wherein:
Housing 1, manipulator 2, electromagnetic heater 3, handle 4, handle 5, positioning seat 6;
Heating chamber 1.1, reinforced window 1.2, renovate 1.3;
Shell 2.1, inner casing 2.2, grip block 2.3, latch 2.4, gripper cylinder 2.5, clamping strip 2.6, propulsion cylinder 1, propulsion cylinder 2 2.8;
Frequency converter 3.1, heater coil 3.2;
Pore 4.2, cable aperture 4.1;
C shape part 5.1, projection 5.2;
Locating hole 6.1.
Detailed description of the invention
See Fig. 1 ~ 4, a kind of heater that the present invention relates to, described heater includes housing 1, for clamping and the manipulator 2 pushing rivet and the electromagnetic heater 3 heated rivet, described housing 1 front end is heating chamber 1.1, described housing 1 is provided with reinforced window 1.2 near heating chamber 1.1 place, for putting into rivet, preferably, described reinforced window 1.2 is provided with renovates 1.3;
See Fig. 2 and Fig. 3, described manipulator 2 is arranged in housing 1, concretely, the inner casing 2.2 that described manipulator 2 includes shell 2.1 and is set in shell 2.1, the end that described inner casing 2.2 stretches out shell 2.1 is hinged with two pieces of grip blocks 2.3, and grip block 2.3 is provided with latch 2.4 in the hinge point with inner casing 2.2, the piston rod being arranged at the gripper cylinder 2.5 in shell 2.1 is connected with a clamping strip 2.6, the cross-under of described clamping strip 2.6 is on the end of inner casing 2.2, and clamping strip 2.6 to stretch the one end be placed in outside inner casing 2.2 be rack structure, and this rack structure is meshed with the latch 2.4 on grip block 2.3, also be provided with propulsion cylinder 1 and propulsion cylinder 2 2.8 in described shell 2.1, described propulsion cylinder 1 is all connected with the inner wall of end of inner casing 2.2 with the piston rod of propulsion cylinder 2 2.8, thus realizes secondary propelling, operation principle is, gripper cylinder 2.5 action, drives two pieces of grip blocks 2.3 to clamp rivet, then propulsion cylinder 1 action by clamping strip 2.6, the rivet clamped propelling movement is entered heating chamber 1.1 and heats, after heating terminates, the rivet of heating is injected riveted joint position and is completed rivet hot by propulsion cylinder 2 2.8 action,
See Fig. 4, concretely, described electromagnetic heater 3 includes frequency converter 3.1 and heater coil 3.2, and described heater coil 3.2 is positioned at heating chamber 1.1, and described frequency converter 3.1 is arranged at below manipulator 2;
Preferably, described heater also includes positioning seat 6, and described positioning seat 6 is coated with magnetisable coating for magnetic material or surface; Described positioning seat 6 is provided with locating hole 6.1; For positioning guide to riveting location.
Preferably, described frequency converter 3.1 is installed on the bottom of housing 1, has leader 4 to be set in the rear end of housing 1 and electromagnetic heater 3, and handle 4 is provided with pore 4.2 and cable aperture 4.1, for importing source of the gas and power supply; The front end of described electromagnetic heater 3 is provided with handle 5, thus is user-friendly for gripping by handle 4 and handle 5; Concretely, described handle 5 includes the C shape part 5.1 on the shell wall being installed on electromagnetic heater 3, and the side of described C shape part 5.1 is connected with a projection 5.2 being convenient to grip;
A kind of heating means, described method includes following steps;
Step 1, rivet is positioned in housing 1 by reinforced window 1.2;
Gripper cylinder 2.5 action of step 2, manipulator 2, clamps rivet by grip block 2.3;
Step 3, propulsion cylinder 1 action, send the rivet be clamped on grip block 2.3 into heating chamber 1.1 and heat;
Step 4, positioning seat 6 is adsorbed on target location;
Step 5, propulsion cylinder 2 2.8 action, inject target location by the rivet after heating and carry out rivet hot;
Step 6, gripper cylinder 2.5 reset, and make grip block 2.3 unclamp rivet; Propulsion cylinder 2 2.8 resets, and make grip block 2.3 get back to heating chamber 1.1, and then propulsion cylinder 1 resets immediately, makes grip block 2.3 return initial position and waits for next step action.
In addition: it should be noted that above-mentioned detailed description of the invention is only a prioritization scheme of this patent, any change that those skilled in the art does according to above-mentioned design or improvement, all within the protection domain of this patent.
Claims (8)
1. a heater, it is characterized in that: described heater includes housing (1), for clamping and the manipulator (2) pushing rivet and the electromagnetic heater (3) heated rivet, described housing (1) front end is heating chamber (1.1), and described manipulator (2) is arranged in housing (1).
2. a kind of heater as claimed in claim 1, is characterized in that: described heater also includes positioning seat (6), and described positioning seat (6) is coated with magnetisable coating for magnetic material or surface; Described positioning seat (6) is provided with the locating hole (6.1) for positioning guide to riveting location.
3. a kind of heater as claimed in claim 1 or 2, is characterized in that: described housing (1) is provided with near heating chamber (1.1) place the reinforced window (1.2) being convenient to put into rivet, described reinforced window (1.2) is provided with and renovates (1.3).
4. a kind of heater as claimed in claim 1 or 2, it is characterized in that: described manipulator (2) includes shell (2.1) and is set in the inner casing (2.2) in shell (2.1), the end that described inner casing (2.2) stretches out shell (2.1) is hinged with two pieces of grip blocks (2.3), and grip block (2.3) is provided with latch (2.4) in the hinge point with inner casing (2.2), the piston rod being arranged at the gripper cylinder (2.5) in shell (2.1) is connected with a clamping strip (2.6), described clamping strip (2.6) cross-under is on the end of inner casing (2.2), and clamping strip (2.6) is stretched, and to be placed in inner casing (2.2) one end be outward rack structure, and this rack structure is meshed with the latch (2.4) on grip block (2.3), also be provided with propulsion cylinder one (2.7) and propulsion cylinder two (2.8) in described shell (2.1), described propulsion cylinder one (2.7) is all connected with the inner wall of end of inner casing (2.2) with the piston rod of propulsion cylinder two (2.8).
5. a kind of heater as claimed in claim 1 or 2, it is characterized in that: described electromagnetic heater (3) includes frequency converter (3.1) and heater coil (3.2), described heater coil (3.2) is positioned at heating chamber (1.1), and described frequency converter (3.1) is arranged at manipulator (2) below.
6. a kind of heater as claimed in claim 5, it is characterized in that: described frequency converter (3.1) is installed on the bottom of housing (1), there is leader (4) to be set in the rear end of housing (1) and electromagnetic heater (3), and handle (4) is provided with pore (4.2) and cable aperture (4.1).
7. a kind of heater as claimed in claim 6, it is characterized in that: the front end of described electromagnetic heater (3) is provided with handle (5), described handle (5) includes the C shape part (5.1) on the shell wall being installed on electromagnetic heater (3), and the side of described C shape part (5.1) is connected with a projection (5.2) being convenient to grip.
8. heating means, is characterized in that: described method includes a kind of heater as claimed in claim 4, and described method includes following steps;
Step 1, rivet is positioned in housing (1) by reinforced window (1.2);
Gripper cylinder (2.5) action of step 2, manipulator (2), clamps rivet by grip block (2.3);
Step 3, propulsion cylinder one (2.7) action, send the rivet be clamped on grip block (2.3) into heating chamber (1.1) and heat;
Step 4, positioning seat (6) is adsorbed on target location;
Step 5, propulsion cylinder two (2.8) action, inject target location by the rivet after heating and carry out rivet hot;
Step 6, gripper cylinder (2.5) reset, and make grip block (2.3) unclamp rivet; Propulsion cylinder two (2.8) resets, and make grip block (2.3) get back to heating chamber (1.1), and then propulsion cylinder one (2.7) resets immediately, makes grip block (2.3) return initial position and waits for next step action.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510456865.3A CN105057549B (en) | 2015-07-30 | 2015-07-30 | A kind of heater and heating means thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510456865.3A CN105057549B (en) | 2015-07-30 | 2015-07-30 | A kind of heater and heating means thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105057549A true CN105057549A (en) | 2015-11-18 |
| CN105057549B CN105057549B (en) | 2016-11-30 |
Family
ID=54487184
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510456865.3A Active CN105057549B (en) | 2015-07-30 | 2015-07-30 | A kind of heater and heating means thereof |
Country Status (1)
| Country | Link |
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| CN (1) | CN105057549B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106216586A (en) * | 2016-07-21 | 2016-12-14 | 北京百善重工有限公司 | A kind of rivet rod installs equipment |
| CN106424517A (en) * | 2016-11-15 | 2017-02-22 | 江阴市勤丰金属制品有限公司 | U-shaped hot riveting machine |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3616904C1 (en) * | 1986-05-20 | 1987-08-20 | Stocko Metallwarenfab Henkels | Device for aligning and conveying rivets |
| CN1425516A (en) * | 2002-07-02 | 2003-06-25 | 吉林大学 | Electromagnetic induction rivet heater |
| CN2891294Y (en) * | 2006-04-26 | 2007-04-18 | 上海小糸车灯有限公司 | LED distribution panel hot riveting apparatus |
| CN2923103Y (en) * | 2006-07-20 | 2007-07-18 | 武汉理工大学 | Plane-rivet electromagnetic-heating riveting device |
| JP2011212755A (en) * | 2010-03-31 | 2011-10-27 | Hitachi Koki Co Ltd | Combustion type driving machine |
| CN103752742A (en) * | 2014-01-10 | 2014-04-30 | 西安交通大学 | Method utilizing middle and high-frequency induction to heat radial forging to form screws |
| CN204975189U (en) * | 2015-07-30 | 2016-01-20 | 江阴市勤丰金属制品有限公司 | Heating device |
-
2015
- 2015-07-30 CN CN201510456865.3A patent/CN105057549B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3616904C1 (en) * | 1986-05-20 | 1987-08-20 | Stocko Metallwarenfab Henkels | Device for aligning and conveying rivets |
| CN1425516A (en) * | 2002-07-02 | 2003-06-25 | 吉林大学 | Electromagnetic induction rivet heater |
| CN2891294Y (en) * | 2006-04-26 | 2007-04-18 | 上海小糸车灯有限公司 | LED distribution panel hot riveting apparatus |
| CN2923103Y (en) * | 2006-07-20 | 2007-07-18 | 武汉理工大学 | Plane-rivet electromagnetic-heating riveting device |
| JP2011212755A (en) * | 2010-03-31 | 2011-10-27 | Hitachi Koki Co Ltd | Combustion type driving machine |
| CN103752742A (en) * | 2014-01-10 | 2014-04-30 | 西安交通大学 | Method utilizing middle and high-frequency induction to heat radial forging to form screws |
| CN204975189U (en) * | 2015-07-30 | 2016-01-20 | 江阴市勤丰金属制品有限公司 | Heating device |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106216586A (en) * | 2016-07-21 | 2016-12-14 | 北京百善重工有限公司 | A kind of rivet rod installs equipment |
| CN106424517A (en) * | 2016-11-15 | 2017-02-22 | 江阴市勤丰金属制品有限公司 | U-shaped hot riveting machine |
| CN106424517B (en) * | 2016-11-15 | 2018-07-17 | 江阴市勤丰金属制品有限公司 | U-shaped hot riveting machine |
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| Publication number | Publication date |
|---|---|
| CN105057549B (en) | 2016-11-30 |
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