CN105054268A - Machinery rib-pressing suspension-type tobacco sun-curing device and process flow thereof - Google Patents
Machinery rib-pressing suspension-type tobacco sun-curing device and process flow thereof Download PDFInfo
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- CN105054268A CN105054268A CN201510378243.3A CN201510378243A CN105054268A CN 105054268 A CN105054268 A CN 105054268A CN 201510378243 A CN201510378243 A CN 201510378243A CN 105054268 A CN105054268 A CN 105054268A
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Abstract
The invention discloses a machinery rib-pressing suspension-type tobacco sun-curing device and a process flow thereof, and belongs to the technical field of tobacco sun-curing. A tobacco sun-curing rack comprises suspension rods, pulling curtain installation rods, support rods, pressure-bearing rods and movable pulling curtains. Two pulling curtain installation rods are arranged on the tops of the support rods, several suspension rods are arranged between the two pulling curtain installation rods, the pressure-bearing rods are arranged on the bottoms of the support rods, and the movable pulling curtains are symmetrically arranged at two sides of one pulling curtain installation rod. Each tobacco sun-curing clamp comprises two gridded frames which are connected through a rotating shaft, the outer loop of each gridded frame is sleeved by a metal frame, two sides of each metal frame are provided with lock catches, the lock catches at one side are matched with the lock catches at the other side, the top of each metal frame is provided with a hook, the center of the outer side of each metal frame is provided with a handle, and each tobacco sun-curing clamp is connected with one suspension rod of the tobacco sun-curing rack through the hook. The process flow of the machinery rib-pressing suspension-type tobacco sun-curing device comprises a leaf picking process, a clamping and rib-pressing process, a sun-curing process, a modulating process and a collecting and managing process. The machinery rib-pressing suspension-type tobacco sun-curing device is simple in structure, convenient to operate and long in service life, the yield can be risen, and the workload of smokers can be reduced.
Description
Technical field:
The present invention relates to a kind of mechanical beading suspension type suncured tabacco device and technological process thereof, belong to tobacco leaf and shine technical field processed.
Background technology:
Tobacco planting is Chinese Important Agricultural industrial crops, is divided into the large type of suncured tabacco and flue-cured tobacco two.Wherein suncuring tabacco, it is multiple to mainly contain Dark sun-cured and Sun cured tobacco, Turkish tobaccos, cigar etc., about there are more than 300 ten thousand mu of cultivated areas in the whole nation every year, management has Liuzhou, He Prefecture, Hunan Ningxiang, Nanxiong, Guangxi, the red the Liao Dynasty in northeast, Fujian saxian, the ground such as Huanggang preferably.
Existing suncured tabacco technology is often shone for rope, and pole shines, and folding shines several.
Adopt rope, namely fasten rope at the two ends of shining smoke-box and tobacco leaf carry out solarization system.
Place, some areas adopts pole to shine, and namely hangs tobacco leaf with bamboo pole and carry out solarization system.
Folding solarization is that current Application comparison is wide, and shines the higher technology of quality of tobacco processed.But cigarette folding is short for service life, suncured tabacco site area requires wide, and meeting acute rainfall tobacco cannot be protected, and causes damage serious, and the work repeating to receive cigarette/suncured tabacco of every day causes the shortcomings such as tobacco grower's workload is powerful.
Summary of the invention:
For the problems referred to above, it is simple, easy to operate that the technical problem to be solved in the present invention is to provide a kind of structure, and long service life, the mechanical beading suspension type suncured tabacco device being conducive to raising output and reduction smoker workload and technological process thereof.
The mechanical beading suspension type suncured tabacco device of one of the present invention and technological process thereof, wherein mechanical beading suspension type suncured tabacco device comprises and hangs suncured tabacco frame and hang suncured tabacco folder, and described suspension suncured tabacco frame comprises hanger bar, draws curtain mounting rod, support bar, pressure-bearing rod, curtain is drawn in activity; The top of four support bars is provided with two and draws curtain mounting rod, and two are drawn between curtain mounting rod and are provided with several hanger bar, and the bottom of support bar is provided with pressure-bearing rod, draws the bilateral symmetry of curtain mounting rod to be provided with activity and draws curtain; Described suspension suncured tabacco clip pack is containing two pieces of grid block frames connected by rotating shaft, the outer ring sleeve of grid block frame is provided with metal outer frame, the both sides of metal outer frame are provided with the snap close cooperatively interacted, and the top of metal outer frame is equipped with hook, and the centre outside metal outer frame is provided with handle; Hang suncured tabacco folder to be connected with the hanger bar hanging frame of suncuring tabacco by hook.
Top and the both ends of the surface of described suspension suncured tabacco frame are that transparent material is fixing encapsulate (transparent material can be the material such as glass, film), can realize sunlight penetration and suncure tabacco, while can protect tobacco in the rainy day; Distance between the bottom of described suspension suncured tabacco frame and ground is 20CM, excess surface water protection can be prevented to shine the tobacco of system in the large rainy day; Described activity draws curtain to be two layback curtains designs, can shine the demand in process processed according to tobacco, pulls open in time or drawing is closed, modulation tobacco or protect tobacco rainy day;
The technological process of machinery beading suspension type suncured tabacco is as follows:
A, picking leaves: picking leaves is exactly in the season of tobacco leaf maturation, pluck by the tobacco leaf of maturation tobacco and transport and go home;
B, upper folder and beading: the cigarette for pressing from both sides tobacco leaf is clamped into tobacco leaf beading machine, then be laid on cigarette folder pluck the even fish scale-shaped of tobacco leaf of going home, then tobacco leaf beading machine is opened, overlap cigarette folder tobacco leaf on even power steadily roll over, cigarette muscle is rolled broken, discharge the moisture in cigarette muscle, finally fasten cigarette folder, take off whole folder tobacco leaf;
C, go out shine: by clip tobacco leaf cigarette folder take suncured tabacco frame on evenly hang, utilize sunlight carry out solarization system to tobacco;
D, modulation: tobacco needs to modulate certain color and luster in solarization process processed, the best is " golden yellow ", in order to reach required color and luster, the time that our GPRS goes out to shine, temperature, after solarization certain hour processed, that closes suncured tabacco frame draws curtain, suncured tabacco frame is made to form sealing state, allow in the tobacco cigarette frame in sealed states that hangs, keep corresponding temperature and humidity, slowly to ferment flavescence, this process needs the tobacco situation under Real Time Observation sealing state, temperature is too high, the excessive needs of humidity are opened in time and are drawn the saturating device of curtain to ventilate, not so cause tobacco Yin Wendu too high, humidity is excessive and rotten, after required color and luster, the irradiation that curtain makes full use of sunlight is pulled open in fermentation, tobacco is dried,
E, closed tube: the tobacco leaf dried, taking off cigarette folder, be saved in and do not make moist in raintight storehouse, there is not qualitative change in protection and tobacco.
As preferably, the tobacco leaf beading machine in described technological process b comprises stroke push-and-pull electromagnet, support, slide block, polished rod, leading screw, passing block, belt wheel, motor, groove workbench, V band and pressing smoke board; Motor is arranged on the below of groove workbench, be with by V between motor with two belt wheels and be connected, belt wheel is connected with the end of polished rod, leading screw, and polished rod is arranged on the top of leading screw, slide block set is connected on polished rod, leading screw, is provided with passing block between two slide blocks, and the passing bottom of block contacts with the pressing smoke board of susceptor surface, the top of two slide blocks is provided with support, and the centre of support is provided with stroke push-and-pull electromagnet, and the bottom of stroke push-and-pull electromagnet is connected with passing block.
As preferably, described stroke push-and-pull electromagnet is arranged with spring.
As preferably, described groove workbench cooperatively interacts with suncured tabacco folder, realizes tobacco leaf and rolls cigarette muscle in plane, has adjustable gap between groove workbench and passing block, tobacco leaf can be realized only implement to roll to cigarette muscle in roller compaction process, not destroy tobacco blade face; The tobacco of rolling after cigarette muscle there will not be because the not dry problem of going mouldy in management process of cigarette muscle moisture; Carry out solarization system to tobacco after rolling cigarette muscle, every batch of tobacco system of shining can save the tobacco solarization cycle processed on more than three working days.
The present invention has following beneficial effect: 1, mould standardization cigarette processed folder, and it is stronger that more traditional bamboo weaving cigarette folding has intensity, the features such as hardness is larger, longer service life; And be designed to one folding design, there are lift hand, hanged hook, more convenient and quicker in use procedure.Use standard unifies cigarette folder, and tobacco beading machine can be coordinated to realize beading operation.
2, hang suncured tabacco frame by foundation and shine tobacco curing leaf, finally realize the occupation of land of mu suncured tabacco and only need 30 square metres, suncured tabacco cycle 3-4 days, has good rainproof defencive function and tobacco modulation function simultaneously.Not only discharge labour in a large number, can also avoid the tobacco loss that tobacco grower brings because of acute rainfall, convenient and swift modulating process, tobacco grower easily grasps, tobacco that is stable, high-quality can be modulated, significant to sustainable development, the tobacco upgrading of suncured tabacco.
3, tobacco leaf rolls cigarette muscle by beading machine, not only discharges the water in cigarette muscle, can realize the object that tobacco surface and cigarette muscle synchronously make a good job of, and can be the suncured tabacco cycle time on more than every batch of three working days of saving of suncuring tabacco.Roll cigarette muscle by machine and replace original tobacco grower manual " drawing muscle ", a large amount of workloads alleviating tobacco grower and working strength.By rolling cigarette muscle, tobacco leaf can not be there is again in closed tube process because be mingled with the cigarette muscle do not made a good job of, the situation causing tobacco leaf to go mouldy, the quality of favourable guarantee tobacco leaf.
4, ripe in suncured tabacco technique, machine beading operation can be applied to flue-cured tobacco, flue-cured tobacco shortens the cooking period of flue-cured tobacco by beading, heavy " drawing muscle " work is replaced by machine, reach the object that the amount of lightening one's labor is increased work efficiency while realizing machine beading.
Accompanying drawing illustrates:
For ease of illustrating, the present invention is described in detail by following concrete enforcement and accompanying drawing.
Fig. 1 is structural representation of the present invention;
Fig. 2 is the structural representation of frame of suncuring tabacco in the present invention;
Fig. 3 is the structural representation pressed from both sides of suncuring tabacco in the present invention;
Fig. 4 is the structural representation of beading machine in the present invention;
Fig. 5 is schematic diagram when beading machine does not work in the present invention;
Reference numeral: 1-hangs suncured tabacco frame; 2-hangs suncured tabacco folder; 11-hanger bar; 12-draws curtain mounting rod; 13-support bar; 14-pressure-bearing rod; Curtain is drawn in 15-activity; 21-metal outer frame; 22-links up with; 23-handle; 24-grid block frame; 25-snap close; 30-stroke push-and-pull electromagnet; 31-support; 32-slide block; 33-polished rod; 34-leading screw; 35-passes block; 36-belt wheel; 37-motor; 38-groove workbench; 39-V is with; 40-pressing smoke board; 41-spring.
Detailed description of the invention:
As shown in Figures 1 to 5, this detailed description of the invention is by the following technical solutions: wherein mechanical beading suspension type suncured tabacco device comprises and hangs suncured tabacco frame 1 and hang suncured tabacco folder 2, and described suspension suncured tabacco frame 1 comprises hanger bar 11, draws curtain mounting rod 12, curtain 15 is drawn in support bar 13, pressure-bearing rod 14, activity; The top of four support bars 13 is provided with two and draws curtain mounting rod 12, two to draw between curtain mounting rod 12 to be provided with several hanger bar 11, and the bottom of support bar 13 is provided with pressure-bearing rod 14, draws the bilateral symmetry of curtain mounting rod 12 to be provided with activity and draws curtain 15; Described suspension suncured tabacco folder 2 comprises two pieces of grid block frames 24 connected by rotating shaft, realize integrated cigarette folder, the outer ring sleeve of grid block frame 24 is provided with metal outer frame 21, the intensity of sound assurance cigarette folder and hardness, the both sides of metal outer frame 21 are provided with the snap close 25 cooperatively interacted, and the top of metal outer frame 21 is equipped with hook 22, are convenient to hang, centre outside metal outer frame 21 is provided with handle 23, convenient lift; Hang suncured tabacco folder 2 to be connected with the hanger bar 11 hanging frame 1 of suncuring tabacco by hook 22.
Wherein, top and the both ends of the surface of described suspension suncured tabacco frame 1 are that transparent material is fixing encapsulate (transparent material can be the material such as glass, film), can realize sunlight penetration and suncure tabacco, while can protect tobacco in the rainy day; Described activity draws curtain 15 to be two layback curtains designs, can shine the demand in process processed according to tobacco, pulls open in time or drawing is closed, modulation tobacco or protect tobacco rainy day; Distance between the bottom of described suspension suncured tabacco frame 1 and ground is 20CM, excess surface water protection can be prevented to shine the tobacco of system in the large rainy day.
The technological process of machinery beading suspension type suncured tabacco is as follows:
A, picking leaves: picking leaves is exactly in the season of tobacco leaf maturation, pluck by the tobacco leaf of maturation tobacco and transport and go home;
B, upper folder and beading: the cigarette for pressing from both sides tobacco leaf is clamped into beading machine, then be laid on cigarette folder pluck the even fish scale-shaped of tobacco leaf of going home, then beading machine is opened, overlap cigarette folder tobacco leaf on even power steadily roll over, cigarette muscle is rolled broken, discharge the moisture in cigarette muscle, finally fasten cigarette folder, take off whole folder tobacco leaf;
C, go out shine: by clip tobacco leaf cigarette folder take suncured tabacco frame on evenly hang, utilize sunlight carry out solarization system to tobacco;
D, modulation: tobacco needs to modulate certain color and luster in solarization process processed, the best is " golden yellow ", in order to reach required color and luster, the time that our GPRS goes out to shine, temperature, after solarization certain hour processed, that closes suncured tabacco frame draws curtain, suncured tabacco frame is made to form sealing state, allow in the tobacco cigarette frame in sealed states that hangs, keep corresponding temperature and humidity, slowly to ferment flavescence, this process needs the tobacco situation under Real Time Observation sealing state, temperature is too high, the excessive needs of humidity are opened in time and are drawn the saturating device of curtain to ventilate, not so cause tobacco Yin Wendu too high, humidity is excessive and rotten, after required color and luster, the irradiation that curtain makes full use of sunlight is pulled open in fermentation, tobacco is dried,
E, closed tube: the tobacco leaf dried, taking off cigarette folder, be saved in and do not make moist in raintight storehouse, there is not qualitative change in protection and tobacco.
Wherein, the beading machine in described technological process b comprises stroke push-and-pull electromagnet 30, support 31, slide block 32, polished rod 33, leading screw 34, passes block 35, belt wheel 36, motor 37, groove workbench 38, V band 39 and pressing smoke board 40; Motor 37 is arranged on the below of groove workbench 38,39 are with to be connected by V between motor 37 with two belt wheels 36, belt wheel 36 is connected with the end of polished rod 33, leading screw 34, and polished rod 33 is arranged on the top of leading screw 34, slide block 32 is socketed on polished rod 33, leading screw 34, be provided with between two slide blocks 32 and pass block 35, and the bottom of passing block 35 contacts with the pressing smoke board 40 on base 38 surface, the top of two slide blocks 32 is provided with support 31, the centre of support 31 is provided with stroke push-and-pull electromagnet 30, and the bottom of stroke push-and-pull electromagnet 30 is connected with passing block 35.
Described stroke push-and-pull electromagnet 30 is arranged with spring 41; Described groove workbench 38 cooperatively interacts with suncured tabacco folder 2, realizes tobacco leaf and rolls cigarette muscle in plane, groove workbench 38 and pass between block 35 and have adjustable gap, is realizing, in the process that cigarette muscle rolls, not destroying tobacco surface; Described tobacco leaf beading machine is mainly used in the cigarette muscle rolling tobacco leaf, discharges the moisture in cigarette muscle, and reach and shorten the suncured tabacco cycle, pre-Smoke prevention muscle is not dry to go mouldy in management process.
In this detailed description of the invention during beading machine operation, open motor, be with movable belt pulley to rotate, be with the rotation of two belt wheels on drive two leading screws by V, thus drive leading screw to do constant velocity rotation, two slide blocks are driven on passing block pressing smoke board and does constant speed movement.When push-pull electromagnet is not energized, in the raw, passing block and pressing smoke board contact with each other (as shown in Figure 4) to spring.
When after moisture content in leaves extruding completely, to electromagnet energising, spring contraction, mentions the height of distance for 40mm by passing block, thus cigarette folder can be shifted out (as shown in Figure 5) from pressing smoke board.
When beading machine does not work, pass block and do not contact with between pressing smoke board, distance is 40mm (as shown in Figure 5).
Hang suncured tabacco frame in this detailed description of the invention to design by often hanging 100 cigarette folders: long 10M, wide 1.5M; The actual target of taking up an area 15 square metres of every 100 cigarettes folder will be realized.Only demand two suncured tabacco frame planted by one mu of suncured tabacco, and solarization system one mu of tobacco takes up an area only demand 30 square metres by realizing reality; The use of special beading machine matching standard cigarette of suncuring tabacco in this detailed description of the invention folder, the replacement of machine beading operation is converted into by realizing heavy " drawing muscle " operation, not only alleviate the workload of tobacco grower, machine beading operation can well roll broken cigarette muscle simultaneously, discharge the moisture in cigarette muscle, realize the object that blade face and cigarette muscle are synchronously done.By the time that suncured tabacco cycle time is former suncured tabacco cycle half.(in tradition suncured tabacco technique: tobacco surface makes a good job of only needs 3-4 days time completely passable, but cigarette muscle will be waited to make a good job of the 7 day time of needs)
It is stronger that this detailed description of the invention more traditional bamboo weaving cigarette folding has intensity, the features such as hardness is larger, longer service life.There is good rainproof defencive function and tobacco modulation function simultaneously.The tobacco loss avoiding tobacco grower to bring because of acute rainfall, convenient and swift modulating process, tobacco grower easily grasps, and can modulate tobacco that is stable, high-quality, and reaches the object that the amount of lightening one's labor increases work efficiency.
More than show and describe general principle of the present invention and principal character and advantage of the present invention.The technical staff of the industry should understand; the present invention is not restricted to the described embodiments; what describe in above-described embodiment and description just illustrates principle of the present invention; without departing from the spirit and scope of the present invention; the present invention also has various changes and modifications, and these changes and improvements all fall in the claimed scope of the invention.Application claims protection domain is defined by appending claims and equivalent thereof.
Claims (6)
1. a mechanical beading suspension type suncured tabacco device, is characterized in that: it comprises and hangs suncured tabacco frame and hang suncured tabacco folder, and described suspension suncured tabacco frame comprises hanger bar, draws curtain mounting rod, support bar, pressure-bearing rod, curtain is drawn in activity; The top of four support bars is provided with two and draws curtain mounting rod, and two are drawn between curtain mounting rod and are provided with several hanger bar, and the bottom of support bar is provided with pressure-bearing rod, draws the bilateral symmetry of curtain mounting rod to be provided with activity and draws curtain; Described suspension suncured tabacco clip pack is containing two pieces of grid block frames connected by rotating shaft, the outer ring sleeve of grid block frame is provided with metal outer frame, the both sides of metal outer frame are provided with the snap close cooperatively interacted, and the top of metal outer frame is equipped with hook, and the centre outside metal outer frame is provided with handle; Suncured tabacco folder is connected by the hanger bar of hook with suncured tabacco frame.
2. the technological process of mechanical beading suspension type suncured tabacco, is characterized in that: it comprises following steps:
A (), picking leaves: picking leaves is exactly in the season of tobacco leaf maturation, pluck by the tobacco leaf of maturation tobacco and transport and go home;
(b), upper folder and beading: the cigarette for pressing from both sides tobacco leaf is clamped into tobacco leaf beading machine, then be laid on cigarette folder pluck the even fish scale-shaped of tobacco leaf of going home, then tobacco leaf beading machine is opened, overlap cigarette folder tobacco leaf on even power steadily roll over, cigarette muscle is rolled broken, discharge the moisture in cigarette muscle, finally fasten cigarette folder, take off whole folder tobacco leaf;
(c), go out shine: by clip tobacco leaf suncured tabacco folder take suncured tabacco frame on evenly hang, utilize sunlight carry out solarization system to tobacco;
(d), modulation: tobacco needs to modulate certain color and luster in solarization process processed, the best is " golden yellow ", in order to reach required color and luster, the time that our GPRS goes out to shine, temperature, after solarization certain hour processed, that closes suncured tabacco frame draws curtain, suncured tabacco frame is made to form sealing state, allow in the tobacco cigarette frame in sealed states that hangs, keep corresponding temperature and humidity, slowly to ferment flavescence, this process needs the tobacco situation under Real Time Observation sealing state, temperature is too high, the excessive needs of humidity are opened in time and are drawn the saturating device of curtain to ventilate, not so cause tobacco Yin Wendu too high, humidity is excessive and rotten, after required color and luster, the irradiation that curtain makes full use of sunlight is pulled open in fermentation, tobacco is dried,
E (), closed tube: the tobacco leaf dried, taking off cigarette folder, be saved in and do not make moist in raintight storehouse, there is not qualitative change in protection and tobacco.
3. one according to claim 1 mechanical beading suspension type suncured tabacco device, is characterized in that: the top of described suncured tabacco frame and both ends of the surface are that transparent material is fixing encapsulate, can realize sunlight penetration and suncure tabacco, while can protect tobacco in the rainy day; Distance between the bottom of described suncured tabacco frame and ground is 20CM, excess surface water protection can be prevented to shine the tobacco of system in the large rainy day; Described activity draws curtain to be two layback curtains designs, can shine the demand in process processed according to tobacco, pulls open in time or drawing is closed, modulation tobacco or protect tobacco rainy day.
4. the technological process of mechanical beading suspension type suncured tabacco according to claim 2, is characterized in that: the tobacco leaf beading machine in described technological process (b) comprises stroke push-and-pull electromagnet, support, slide block, polished rod, leading screw, passing block, belt wheel, motor, groove workbench, V band and pressing smoke board; Motor is arranged on the below of groove workbench, be with by V between motor with two belt wheels and be connected, belt wheel is connected with the end of polished rod, leading screw, and polished rod is arranged on the top of leading screw, slide block set is connected on polished rod, leading screw, is provided with passing block between two slide blocks, and the passing bottom of block contacts with the pressing smoke board of susceptor surface, the top of two slide blocks is provided with support, and the centre of support is provided with stroke push-and-pull electromagnet, and the bottom of stroke push-and-pull electromagnet is connected with passing block.
5. the technological process of mechanical beading suspension type suncured tabacco according to claim 4, is characterized in that: described stroke push-and-pull electromagnet is arranged with spring.
6. the technological process of mechanical beading suspension type suncured tabacco according to claim 4, it is characterized in that: described groove workbench cooperatively interacts with suncured tabacco folder, realize tobacco leaf and roll cigarette muscle in plane, adjustable gap is had between groove workbench and passing block, tobacco leaf can be realized only implement to roll to cigarette muscle in roller compaction process, not destroy tobacco blade face; The tobacco of rolling after cigarette muscle there will not be because the not dry problem of going mouldy in management process of cigarette muscle moisture; Carry out solarization system to tobacco after rolling cigarette muscle, every batch of tobacco system of shining can save the tobacco solarization cycle processed on more than three working days.
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| CN107041566A (en) * | 2017-04-06 | 2017-08-15 | 安徽省农业科学院烟草研究所 | A kind of flue-cured tobacco dissipates leaf and inserts skewer baking dress cigarette equipment |
| CN113142636A (en) * | 2021-05-19 | 2021-07-23 | 云南中烟工业有限责任公司 | Method for reducing green-tobacco-stem ratio of flue-cured tobacco leaves |
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| CN107041566A (en) * | 2017-04-06 | 2017-08-15 | 安徽省农业科学院烟草研究所 | A kind of flue-cured tobacco dissipates leaf and inserts skewer baking dress cigarette equipment |
| CN107041566B (en) * | 2017-04-06 | 2018-05-11 | 安徽省农业科学院烟草研究所 | A kind of flue-cured tobacco dissipates leaf and inserts skewer baking dress cigarette equipment |
| CN113142636A (en) * | 2021-05-19 | 2021-07-23 | 云南中烟工业有限责任公司 | Method for reducing green-tobacco-stem ratio of flue-cured tobacco leaves |
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| CN105054268B (en) | 2017-04-19 |
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