CN105053428B - A kind of chocolate register - Google Patents
A kind of chocolate register Download PDFInfo
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- CN105053428B CN105053428B CN201510565839.4A CN201510565839A CN105053428B CN 105053428 B CN105053428 B CN 105053428B CN 201510565839 A CN201510565839 A CN 201510565839A CN 105053428 B CN105053428 B CN 105053428B
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Abstract
The invention discloses a kind of chocolate registers, the temperature adjustment link in chocolate production.The present invention is to chocolate mass temperature adjustment using three level-one cooling, second level cooling, heating processes, the accurate thermostatted water of temperature control is used in the level-one, second level temperature-fall period, combines pid algorithm to intake using recurrent pulse scheme control water intake ball valve during the temperature adjustment.The present invention includes: temperature control water-water jet, heating water intake ball valve, second level cooling water intake ball valve, level-one cooling water intake ball valve, warming temperature sensor, second level cooling temperature sensor, level-one cooling temperature sensor, heating temperature regulating drum, second level cooling temperature regulating drum, level-one cooling temperature regulating drum, chocolate slurry-inlet valve, and temperature sensor corresponding with component amplification A/D circuit, ball valve driving circuit, single-chip microcontroller calculate and control hardware-software.
Description
Technical field
The present invention relates to a kind of chocolate registers, belong to test and automatic control technology field.
Background technique
In chocolate production, tempering phase is critically important link, bad without temperature adjustment or temperature adjustment, cannot be obtained
Chocolate best in quality.Cocoa butter in chocolate can be made to form stable crystalline solid by temperature adjustment, obtained most ideal
Polytropism so that the mouthfeel better appearance of chocolate is more good-looking.To chocolate slurry temperature in chocolate tempering process
The accurate control of degree is to obtain the key factor of chocolate best in quality.
Temperature adjustment process divides three phases in chocolate production, and level-one temperature-fall period generates a variety of crystal form crystallizations, second level
Temperature-fall period crystal area proportion increases, and for the unstable crystal transfer in part at stable crystal form, the temperature rise period melts unstable crystal form, protects
Stay stable crystal form.Temperature controls whether precisely during temperature adjustment, most important to the quality of chocolate, the prior art
Temperature-controlled precision is inadequate in chocolate register, therefore influences the quality of chocolate.
Cool down after being mixed in the prior art with the cold water that refrigeration machine generates along with part recirculated water to chocolate mass, due to
Such mixing water self-temperature is not sufficiently stable, so being difficult to keep temperature-fall period temperature control accurate.The present invention uses temperature control water-water jet
The accurate thermostatted water of temperature control is generated, in level-one temperature-fall period and second level temperature-fall period, the temperature control exported with temperature control water-water jet is smart
True thermostatted water cools down to chocolate mass, along with being controlled with single-chip microcontroller, passes through certain algorithm and period ripple control water inlet ball
The mode of valve realizes the accurate control to temperature adjustment process.
Summary of the invention
A kind of chocolate register, device design are provided the invention aims to overcome the deficiencies in the prior art
Two-stage temperature-fall period, level-one temperature-rise period, temperature-fall period uses the accurate thermostatted water of temperature control, in conjunction with pid algorithm and period arteries and veins
The mode of dynamic control water intake ball valve, so that improving the product of chocolate in the accurate steady point of crystallization temperature point temperature control of chocolate
Matter.
In order to achieve the above objectives, the technical solution adopted by the present invention is that: a kind of chocolate register, the device include control
Warm water-water jet, level-one cooling temperature regulating drum, second level cooling temperature regulating drum, heating temperature regulating drum are connected with level-one cooling temperature regulating drum
Chocolate mass level-one cooling control unit, with the second level cooling temperature regulating drum be connected chocolate mass second level cooling control unit,
The chocolate mass heating control unit being connected with the heating temperature regulating drum;The chocolate mass level-one, second level cool down control unit
Part respectively includes temperature control water-water jet, cooling water intake ball valve, cooling temperature sensor, and the chocolate mass heating control unit includes
Heat up water intake ball valve, warming temperature sensor.
Optimally, the level-one cooling temperature sensor, second level cooling temperature sensor, warming temperature sensor pass through respectively
Amplification, A/D circuit access single-chip microcontroller are crossed, sampling temperature data is calculated respectively by the single-chip microcontroller, and calculated result passes through one
The driving of grade cooling ball valve, second level cooling ball valve drive, control level-one cooling water intake ball valve, second level cool down the driving of heating ball valve respectively
Water intake ball valve, heating water intake ball valve realize the accurate temperature adjustment control of chocolate mass.
Optimally, the thermostatted water of temperature control water-water jet output accurate temperature controlling, be respectively used to the level-one cooling temperature regulating drum,
Second level cooling temperature adjustment barrel temperature is adjusted, while using level-one cooling water intake ball valve, second level cooling water intake ball valve, can make temperature adjustment
Process is more accurate.
Optimally, the temperature data of the single-chip microcontroller sampling, calculates by PID using period pulse mode control described one
Grade cooling water intake ball valve, second level cooling water intake ball valve, heating water intake ball valve, realize that temperature adjustment process accurately controls.
Due to the adoption of the above technical scheme, beneficial effects of the present invention: different types of chocolate formula is different, and one
Target temperature set by grade temperature-fall period, second level temperature-fall period and temperature rise period is also different, can be defeated by adjusting water-water jet
The temperature of thermostatted water out, and pass through keyboard and LCD display, setting level-one temperature-fall period, second level temperature-fall period and heating rank
The target temperature of section realizes the accurate temperature controlling to temperature adjustment process, to improve the quality of chocolate.
Detailed description of the invention
Attached drawing 1 is a kind of chocolate register technical solution figure of the present invention;
Attached drawing 2 is a kind of chocolate register electronic control principle block diagram of the present invention;
Wherein: 1, temperature control water-water jet;2, heat up water intake ball valve;3, second level cooling water intake ball valve;4, level-one cooling water inlet ball
Valve;5, warming temperature sensor;6, second level cooling temperature sensor;7, level-one cooling temperature sensor;8, heat up temperature regulating drum;9,
Second level cooling temperature regulating drum;10, level-one cooling temperature regulating drum;11, chocolate slurry-inlet valve.
Specific embodiment
A kind of chocolate register integrated application Design of Mechanical Structure of the present invention and control technology, computer hardware and soft
Part calculates control technology, simulation, digital circuit and interfacing, to improve chocolate mass temperature adjustment precision as target, to mention
The quality of high chocolate.
Embodiment of the present invention is described in detail below in conjunction with attached drawing 1:
A kind of technical solution of chocolate register as shown in Figure 1, chocolate mass are controlled by chocolate slurry-inlet valve 11
Into temperature adjustment channel: level-one cooling temperature regulating drum 10, second level cooling temperature regulating drum 9, heat up temperature regulating drum 8.The perseverance that temperature control water-water jet 1 generates
Warm water cools down through level-one cooling water intake ball valve 4 control for level-one cooling temperature regulating drum, while the thermostatted water cools down through second level
The control of water intake ball valve 3 is for second level cooling temperature regulating drum cooling.The hot water provided outside device is used through the heating control of water intake ball valve 2
It heats up in the heating temperature regulating drum.Level-one cooling temperature sensor 7 is used to measure the real-time temperature of the level-one cooling temperature regulating drum 10
Degree, second level cooling temperature sensor 6 are used to measure the real time temperature of the second level cooling temperature regulating drum 9, and warming temperature sensor 5 is used
In the real time temperature for measuring the heating temperature regulating drum 8.
The cooling of level-one described in Fig. 1 water intake ball valve 4, second level cooling water intake ball valve 3, heating water intake ball valve 2, composition is one
The ball of a aperture, aperture is identical as water pipe, which can rotate under stepper motor driving in water pipe connection place, described
The direction of ball and the angle in water pipe direction determine the size of water-flowing amount, and water-flowing amount is bigger, and cooling or heating rate are faster.
It is driven due to using stepper motor, can accurately control the size of water-flowing amount, certain algorithm is cooperated to control by stepping electricity
Machine rotates the temperature that can accurately control chocolate mass.
Temperature control water-water jet described in Fig. 11 is that the part recirculated water for adding the present apparatus by the cold water that refrigeration machine generates passes through
Thermostatted water (having declared patent, identical as inventor herein) is generated after accurate temperature controlling mixing.The level-one cooling temperature sensing
Device 7, second level cooling temperature sensor 6, warming temperature sensor 5 use thermocouple, respectively with the chocolate liquid in temperature regulating drum
Contact.
Embodiment of the present invention is described in detail below in conjunction with attached drawing 2:
It is illustrated in figure 2 a kind of chocolate register electronic control principle block diagram of the present invention comprising be used for the present apparatus
The single-chip microcontroller 25 for calculating and controlling, three temperature data sources of temperature control: level-one cooling temperature sensor 23, second level cooling temperature
Sensor 22, warming temperature sensor 21, these three sensor output electrical signals are transformed into digital signal entrance through amplification, A/D
The single-chip microcontroller 25;Present apparatus result after calculating exports control object: level-one cooling ball valve driving 29, second level cooling ball valve
28, heating ball valve driving 27;After device is started to work, chocolate slurry-inlet valve driving 24 enters this dress for controlling chocolate mass
It sets.
The keypad & LCD 26 is used for human-computer dialogue and parameter setting, and institute is set separately according to chocolate formula
The equilibrium temperature value for stating level-one cooling temperature regulating drum 10, second level cooling temperature regulating drum 9, the temperature regulating drum 8 that heats up, according to set temperature value
And the temperature data of three temperature regulating drum real-time samplings, the single-chip microcontroller 25 utilize pid algorithm, calculate separately out described three
Ball valve for regulating temperature is i.e.: level-one cools down the water inlet regulated quantity of water intake ball valve 4, second level cooling water intake ball valve 3, the water intake ball valve 2 that heats up.
The stage is adjusted entering PID, three Ball valve for regulating temperature use recurrent pulse control mode, i.e., by being calculated
The duty ratio of three ball valve unbalanced pulses, the angle of regulation ball valve between the high period of the duty ratio realize that water inlet is adjusted
The control of amount controls the temperature of three temperature regulating drums to realize.
A kind of chocolate register implemented above to the present invention is explained and illustrates, can be used for Gao Pin
The temperature adjustment link of matter chocolate production.There is the present invention significant technological progress should be able to bring considerable economic benefit.
The above embodiments merely illustrate the technical concept and features of the present invention, and its object is to allow be familiar with this field technology
Personage can understand the contents of the present invention and be implemented, and it is not intended to limit the scope of the present invention, all according to this hair
Equivalent change or modification made by bright Spirit Essence, should be covered by the scope of protection of the present invention.
Claims (1)
1. a kind of chocolate register, which includes water-water jet, level-one cooling temperature regulating drum, second level cooling temperature regulating drum, heating
Temperature regulating drum, the chocolate mass level-one cooling control unit being connected with level-one cooling temperature regulating drum, cool down temperature adjustment with the second level
The chocolate mass heating control unit that the chocolate mass second level cooling control unit and the heating temperature regulating drum that bucket is connected are connected;
The level-one cooling temperature regulating drum, second level cool down between temperature regulating drum, heating temperature regulating drum using the setting of inlet and outlet relative position;Described
Chocolate mass level-one, second level cooling control unit respectively include temperature control water-water jet, cooling water intake ball valve, cooling temperature sensor,
The chocolate mass heating control unit includes heating water intake ball valve, warming temperature sensor;The temperature control water-water jet output essence
The thermostatted water of true temperature control is respectively used to the level-one cooling temperature regulating drum, second level cooling temperature adjustment barrel temperature adjusting, while described in use
Level-one cooling water intake ball valve, second level cooling water intake ball valve, can make temperature adjustment process more accurate;The level-one cooling temperature sensing
Device, second level cooling temperature sensor, warming temperature sensor access single-chip microcontroller by amplification, A/D circuit respectively, by the monolithic
Sampling temperature data is calculated machine respectively, and calculated result is cooled down by level-one, and ball valve drives, second level cooling ball valve drives, heating
Control level-one cooling water intake ball valve, second level cooling water intake ball valve, heating water intake ball valve realize chocolate mass essence respectively for ball valve driving
True temperature adjustment control;The temperature data of the single-chip microcontroller sampling calculates by PID and controls the level-one drop using period pulse mode
Warm water intake ball valve, second level cooling water intake ball valve, heating water intake ball valve, realize that temperature adjustment process accurately controls.
Priority Applications (1)
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CN201510565839.4A CN105053428B (en) | 2015-09-09 | 2015-09-09 | A kind of chocolate register |
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CN201510565839.4A CN105053428B (en) | 2015-09-09 | 2015-09-09 | A kind of chocolate register |
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CN105053428A CN105053428A (en) | 2015-11-18 |
CN105053428B true CN105053428B (en) | 2019-06-14 |
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CN201510565839.4A Expired - Fee Related CN105053428B (en) | 2015-09-09 | 2015-09-09 | A kind of chocolate register |
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CN111040091A (en) * | 2019-12-27 | 2020-04-21 | 广州建盛建材有限公司 | Polycarboxylic acid water reducing agent, preparation process and preparation device thereof |
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DE602004014894D1 (en) * | 2004-02-20 | 2008-08-21 | Aasted Mikroverk Aps | Temperature control device with unlimited crystallization area |
CN101923338B (en) * | 2009-06-15 | 2012-08-22 | 上海远动科技有限公司 | Chocolate crystallization production line control method and device thereof |
CN104413218A (en) * | 2013-08-22 | 2015-03-18 | 天津搏泰食品有限公司 | An automatic valve opening device of a chocolate tempering machine |
CN104509640A (en) * | 2013-10-05 | 2015-04-15 | 天津市滨海新区凯瑞食品有限公司 | Chocolate temperature adjustment device |
CN103583764A (en) * | 2013-10-15 | 2014-02-19 | 苏州麦克食品机械塑胶有限公司 | Continuous chocolate tempering machine |
CN204426574U (en) * | 2015-01-26 | 2015-07-01 | 上海新星食品模具有限公司 | The chocolate automatic temperature-control machine of continous way |
CN204907785U (en) * | 2015-09-09 | 2015-12-30 | 苏州科技学院 | Chocolate attemperator |
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