CN105040391A - Intelligent allocation device for chemical fiber yarns and spinning cakes - Google Patents
Intelligent allocation device for chemical fiber yarns and spinning cakes Download PDFInfo
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- CN105040391A CN105040391A CN201510373407.3A CN201510373407A CN105040391A CN 105040391 A CN105040391 A CN 105040391A CN 201510373407 A CN201510373407 A CN 201510373407A CN 105040391 A CN105040391 A CN 105040391A
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Abstract
The invention relates to an intelligent allocation device for chemical fiber yarns and spinning cakes. The intelligent allocation device mainly comprises a transmission allocation system and a detection system, wherein the transmission allocation system comprises a transmission support board, a rotating motor, a rotating support rod, a first rotating rod, a first rotating rod expansion piece, a rotating shaft, a second rotating rod, a second rotating rod expansion piece and a clamping system; the detection system consists of a video shooting device background light source, a video shooting device, a first glossiness testing device, a second glossiness testing device, a detection system border, a detection system border lower bottom board, a glossiness testing device circular guide rail, a detection system left border and a video shooting device guide rail. Through the multi-level transmission allocation system and a quality online detection system, online rapid transmission of yarns or spinning cakes is realized. Moreover, a movable telescopic structure is provided, so that the intelligent allocation device is simple and stable to operate, and has remarkable advantages in improvement on the transportation and clamping stability of the yarns and the spinning cakes.
Description
[technical field]
The present invention relates to chemical fiber machinery intellectualized technology field, specifically, is a kind of chemical fiber yarn, the intelligent distributor of spinning cake.
[background technology]
As everyone knows, textile industry is still labor-intensive production in China, although along with development and the progress of technology, the application of automation equipment in textile industry is more and more extensive, but in this industry, still need a large amount of people to participate in, do not have full automatic packaging and digitized supporting logistic management system at present, the packaging of chemical fiber spinning cake also has a certain impact to product quality tool simultaneously, indirectly have impact on the product quality of enterprise.And the chemical fiber industry that China is huge, its output annual reaches the whole world more than 70%, in the face of annual so large-scale output, under the prerequisite that current employment, recruitment cost significantly increase, realize the intelligent automatic compound streaming system that collection is produced, packed, manages one continuous line, it is large to be that enterprise solves production capacity, the important channel of the serious and enterprise product added value of homogeneous product, is also promote core value basic, simultaneously along with the expanding day of chemical fiber factory product and the various of kind, packaging process is just increasing on the impact of tow quality, therefore enterprise is more and more stricter to process control requirements such as packaging and transports, and along with the production domesticization of fused mass directly spinning line and vast capacity polyester thread, therefore enterprise requires very urgent for the application in the confined space and time, for enhancing productivity, too much manual operation can not meet the demands far away, therefore the automatic packaging realizing chemical fiber spinning cake is imperative, simultaneously for overall industry to intellectuality, Informatization Development has positive progradation.
The current principal element affecting chemical fiber factory automated process is, the transport of chemical fiber spinning cake, packaging, classification and Indexs measure in linearize process; Simultaneously due to abroad in production of chemical fibres, often because yield poorly, product does not mainly change product towards the product of high added value, and therefore the amount of labour used is less, and equipment development power that is intelligent, automation is lower; And China's chemical fiber factory, be all faced with production capacity large, production task weight, the automaticity of equipment is low simultaneously, thus causes the overall problem such as of poor quality.Therefore the chemical fibre that exploitation has an automation and intelligentification detects, distribute, the equipment of deciding grade and level for the integral level promoting China chemical fibre industry, significant, be also the 2025 important in the works links that country proposes simultaneously.
[summary of the invention]
The object of the invention is to overcome the deficiencies in the prior art, provide a kind of chemical fiber yarn, spinning cake intelligent distributor.
The object of the invention is to be achieved through the following technical solutions:
The intelligent distributor of a kind of chemical fiber yarn, spinning cake, it mainly comprises transmission distribution system and detection system,
Transmission distribution system comprises transmission gripper shoe, rotary electric machine, rotary supporting rod, the first dwang, the first dwang expansion bend, turning cylinder, the second dwang, the second dwang expansion bend and gripping system; Transmission gripper shoe is screwed on level ground, rotary electric machine one end is fixed by screw and transmission gripper shoe, thus rotational structure is fixed, rotate stably, the rotating shaft of rotary electric machine is connected in aggregates with one end of rotary supporting rod by screw; The other end of rotary supporting rod and one end of the first dwang are screwed, and the other end of the first dwang is screwed on turning cylinder, arrange the first dwang expansion bend in the middle part of the first dwang simultaneously; One end of second dwang is fixed by screw and turning cylinder, and other one end of the second dwang is connected with gripping system, and arranges the second dwang expansion bend in the centre position of the second dwang.
First dwang is connected by screw with the first dwang expansion bend;
Second dwang is connected by screw with the second dwang expansion bend;
Detection system by video shooting device background light source, video shooting device, the first glossiness testing arrangement, second glossiness testing arrangement, detection system frame, detection system frame lower shoe, glossiness testing arrangement circular guideway, detection system left frame and video shooting device guide rail composition, video shooting device background light source is fixed on the left frame of detection system frame, video shooting device is connected with video shooting device guide rail, and video shooting device guide rail is screwed on detection system frame left frame, first glossiness tester device and the second glossiness testing arrangement are slidably connected with glossiness testing arrangement circular guideway respectively, and the first glossiness tester device and the second glossiness testing arrangement symmetrical on glossiness testing arrangement circular guideway, the connection of glossiness testing arrangement circular guideway is screwed on detection system frame base plate,
First glossiness tester device and the second glossiness testing arrangement can slide arbitrarily on glossiness testing arrangement circular guideway;
Video shooting device background light source in detection system is fixed on the left frame of detection system frame, and is screwed in the left frame plane of detection system frame, and video shooting device background light source is square structure, can regulate the power of light source;
Video shooting device is connected with video shooting device guide rail, and video shooting device guide rail 1054 is screwed on detection system frame left frame, the contour structure of spinning cake and yarn filaments cylinder frame can be obtained by taking pictures, video shooting device can be movable on video shooting device guide rail, and taking pictures to the front and back of spinning cake or yarn obtains the profile of yarn or spinning cake;
First glossiness tester device and the second glossiness testing arrangement and glossiness testing arrangement circular guideway are slidably connected, and glossiness testing arrangement circular guideway connects and is screwed on detection system frame base plate; Adopt guide rail conveying video shooting apparatus structure, snapshots can be carried out to the front and back of spinning cake and yarn, thus improve the validity detected, avoid single taking pictures on the impact of testing result.Adopt circular guide rail, and two glossiness testing arrangement simultaneously, improve uniformity and the stability of glossiness test, avoid single test and the problem of data reliability difference that causes.
Described its center of circle of glossiness testing arrangement circular guideway is the center of detection system frame base plate, the diameter of glossiness testing arrangement circular guideway
for 4/5 of detection system frame base plate length of side a length.
Described video shooting device guide rail regular length L is suitable with detection system frame left frame length of side a length, and fixing point height H is 2/3 of detection system frame left frame length of side a length.
The surface structure of described detection system is hollow " returning " character form structure, and " returning " font core is hollow-core construction and detection system upper surface hollow-core construction, and " returning " font peripheral part is solid construction and detection system upper surface solid construction.
The side length b of described detection system upper surface hollow-core construction is 2/3 of the length of side a of detection system upper side frame 1055.Adopt the design of " returning " character form structure, can enter on the basis of detection system at guarantee spinning cake or yarn filaments cylinder, reduce ambient light and be passed to detection system inside, thus the impact on sample when being beneficial to glossiness test.Simultaneously due to when side video shooting device take, also need the impact avoiding external light source, therefore adopt " returning " character form structure design of hollow, avoid external light source on the impact of video shooting and glossiness detecting device, the stability of raising detection.
Described rotary electric machine under the regulation and control of central control system, can rotate accurately, coordinates the first dwang expansion bend simultaneously, under the cooperation of the second dwang expansion bend and gripping system, carries out the accurate gripping of spinning cake, and batch operation; The first described dwang expansion bend can in-20-20cm scope stretching motion, the second dwang expansion bend can in-30-30cm scope stretching motion, described turning cylinder can rotate at any angle.Drive gripping system to carry out the gripping operation of spinning cake by the rotation of turning cylinder, adopt simultaneously and rotate at any angle, different size and dissimilar spinning cake can be made to meet the requirement of machinery equipment.Expansion bend not only can the length of regulating rotary lever, simultaneously can by controlling the motion of support bar expansion bend, realize the distribution of different spinning cake quality, but expansion bend is unsuitable long, also unsuitable too short, longly cause spinning cake gripping and rotate in transfer process, equipment swings serious, affect operation stability, too shortly cause insufficient space in spinning cake transfer process, affect spinning cake allocative efficiency and allocation space.
Described gripping system comprises and has mutually isostructural first chucking system, the second chucking system, the 3rd chucking system, the 4th chucking system; And each chucking system comprises chuck pillar, chuck expansion bend, chuck strut pressure sensor and chuck four major part; Chuck pillar one end is connected on the second dwang 7, and one end is connected with chuck strut pressure sensor in addition, is connected inside chuck with chuck strut pressure sensor, and chuck expansion bend is fixed in the middle of chuck pillar.
In the first described chucking system, one end of the first chuck pillar is connected on the second dwang by screw, in first chucking system, other one end of the first chuck pillar is connected with the first chuck strut pressure sensor, be connected by screw with the first chuck strut pressure sensor inside first chuck, the first chuck expansion bend is screwed on the second dwang.The outside of the first described chuck is circular arc, and its radian is 30 ~ 45 °.
The second described chucking system has identical version with the first chucking system, the 3rd described chucking system has identical version with the first chucking system, the 4th described chucking system has identical version with the first chucking system, and the first chuck pillar, second chuck pillar, 3rd chuck pillar, the tie point of the 4th chuck pillar on the second dwang is divided into the quartering the second dwang circular cross-section.
Workflow: when spinning spinning cake or add and play yarn filaments cylinder and be transported to chemical fiber yarn, during spinning cake intellectuality distributor, rotary electric machine controls rotary supporting rod motion and rotates, first dwang expansion bend and the second dwang expansion bend carry out stretching motion simultaneously, and turning cylinder also rotates, thus drive gripping system, gripping system is made to carry out gripping to spinning cake, by controlling expansion bend and the chucks such as gripping system, from inside, gripping is carried out to spinning cake, then the second rotation expansion bend raising makes spinning cake up move, and weighed and record by the quality of support column pressure sensor to spinning cake in the process, and make spinning cake be deep into detection system inside by the drive of rotary electric machine and the first expansion bend, open video shooting device background light source, then the video shooting device in detection system seesaws on video shooting device guide rail, the front and back edge contour of spinning cake is taken pictures, record photo of taking pictures, and carry out data processing, obtain dash area angle in spinning cake profile, and be transferred to Data processing control center, close video shooting device background light source simultaneously, then the first glossiness testing arrangement and the second glossiness testing arrangement carry out the test test of glossiness to spinning cake or yarn filaments cylinder, after repeatedly being moved by the first glossiness testing arrangement and the second glossiness testing arrangement, glossiness test is carried out to the multiple spot of spinning cake, then by the gloss value of Data processing control center contrast test.The spinning cake obtained by Zhong Kong center or the quality analysis of yarn filaments cylinder, obtained the weight of alleged sample and the difference before between setting value, distribute, evaluation rank according to difference to its quality; By to spinning cake or the comparative analysis of yarn filaments cylinder edge contour, obtain its profile difference, its grade is judged, simultaneously by the comparative analysis to glossiness, obtain yarn or fiber glossiness situation, finally by Zhong Kong center, weight, profile, glossiness etc. are comprehensively analyzed, obtain the final grade of spinning cake or yarn, then under rotating the drive of expansion bend, turning cylinder second, sample is made to leave detection system, according to the attributional analysis of Zhong Kong center to sample, carry out the intelligentized distribution of sample grade.
Compared with prior art, good effect of the present invention is:
The intelligent distributor of this patent chemical fiber yarn, spinning cake, it is mainly through having Multi-stage transmission distribution system and quality on-line detection system, by having multistage transmission distribution system, realize the online fast pulldown of yarn or spinning cake, and utilize there is movable telescopic structure, simple and stable operation, for the transport and gripping stability improving yarn and spinning cake, there is obvious advantage, adopt in the system of gripping simultaneously and there is circular cross-section design, improve stability in gripping process; And be hollow " returning " character form structure by having surface structure, can enter on the basis of detection system at guarantee spinning cake or yarn filaments cylinder, reducing ambient light is passed to detection system inside, thus the impact on sample when being beneficial to glossiness test.Simultaneously due to when side video shooting device take, also need the impact avoiding external light source, therefore adopt " returning " character form structure design of hollow, avoid external light source on the impact of video shooting and glossiness detecting device, the stability of raising detection.By video shooting, the cohesive force of yarn on silk cylinder and wound condition are analyzed in detection system process simultaneously, complete the on-line testing of gloss simultaneously, do not need to contact yarn completely, avoid manually-operated complexity and the impact on yarn spinning cake quality.Simultaneously by the comparative analysis of weight, edge contour and glossiness, realize analysis and the deciding grade and level of the multi objective of yarn spinning cake, ensure the quality of yarn spinning cake and distribute the accuracy of deciding grade and level.The system such as digitlization, intellectuality, automation distribution, packaging for jumbo chemical fiber yarn and spinning cake has broad application prospects.
[accompanying drawing explanation]
Fig. 1 is that patent chemical fiber yarn spinning cake of the present invention can only change distributor structural representation;
Fig. 2 is patent chemical fiber yarn spinning cake of the present invention intelligent distributor detection system left frame structural representation;
Fig. 3 is patent chemical fiber yarn spinning cake of the present invention intelligent distributor detection system left frame structural representation;
Fig. 4 is patent chemical fiber yarn spinning cake of the present invention intelligent distributor detection system surface structure schematic diagram;
Fig. 5 is patent chemical fiber yarn spinning cake of the present invention intelligent distributor detection system gripping system architecture schematic diagram;
Being labeled as in accompanying drawing: 1 is transmission gripper shoe, and 2 is rotary electric machine, and 3 is rotary supporting rod, and 4 is the first dwang, and 5 is the first dwang expansion bend, and 6 is turning cylinder, and 7 is the second dwang, and 8 is the second dwang expansion bend, and 9 is gripping system; 10 is detection system, and 101 is video shooting device background light source, and 102 is video shooting device, and 103 is the first glossiness testing arrangement, and 104 be the second glossiness testing arrangement 105 is detection system frame; 1053 is detection system frame left frame, and 1054 is video shooting device guide rail; 1052 is glossiness testing arrangement circular guideway, and 1051 is detection system frame base plate 1051; 1055 detection system upper side frames, 1056 is detection system upper surface solid construction, and 1057 is detection system upper surface hollow-core construction; 9011 is the first chuck pillar, and 9021 is the first chuck expansion bend, and 9031 is the first chuck strut pressure sensor, and 9041 is the first chuck; 9012 is the second chuck pillar, and 9013 is the 3rd chuck pillar, and 9014 is the 4th chuck pillar.
[detailed description of the invention]
The detailed description of the invention of the intelligent distributor of a kind of chemical fiber yarn of the present invention, spinning cake is below provided.
Embodiment 1
Refer to accompanying drawing 1,2,3,4,5, the intelligent distributor of a kind of chemical fiber yarn, spinning cake, it mainly comprises transmission distribution system and detection system,
Transmission distribution system comprises transmission gripper shoe 1, rotary electric machine 2, rotary supporting rod 3, the first dwang 4, first dwang expansion bend 5, turning cylinder 6, the second dwang 7, second dwang expansion bend 8 and gripping system 9; Transmission gripper shoe 1 is screwed on level ground, rotary electric machine 2 one end is fixed by screw and transmission gripper shoe, thus rotational structure is fixed, rotate stably, the rotating shaft of rotary electric machine 2 is connected in aggregates with one end of rotary supporting rod by screw; The other end of rotary supporting rod 3 and one end of the first dwang 4 are screwed, and the other end of the first dwang 4 is screwed on turning cylinder 6, arrange the first dwang expansion bend 5 in the middle part of the first dwang 4 simultaneously; One end of second dwang 7 is fixed by screw and turning cylinder 6, and other one end of the second dwang 7 is connected with gripping system 9, and arranges the second dwang expansion bend 8 in the centre position of the second dwang 7.
First dwang 4 is connected by screw with the first dwang expansion bend 5;
Second dwang 7 is connected by screw with the second dwang expansion bend 8;
Detection system is by video shooting device background light source 101, video shooting device 102, first glossiness testing arrangement 103, second glossiness testing arrangement 104, detection system frame 105, detection system frame lower shoe 1051, glossiness testing arrangement circular guideway 1052, detection system left frame 1053 and video shooting device guide rail 1054 form, video shooting device background light source 101 is fixed on the left frame of detection system frame 105, video shooting device 102 is connected with video shooting device guide rail 1054, and video shooting device guide rail 1054 is screwed on detection system frame left frame 1053, first glossiness tester device 103 and the second glossiness testing arrangement 104 are slidably connected with glossiness testing arrangement circular guideway 1052 respectively, and the first glossiness tester device 103 and the second glossiness testing arrangement 104 symmetrical on glossiness testing arrangement circular guideway 1052, the connection of glossiness testing arrangement circular guideway 1052 is screwed on detection system frame base plate 1051,
First glossiness tester device 103 and the second glossiness testing arrangement 104 can slide arbitrarily on glossiness testing arrangement circular guideway 1052;
Video shooting device background light source 101 in detection system 10 is fixed on the left frame of detection system frame 105, and be screwed in the left frame plane of detection system frame 105, video shooting device background light source 101 is square structure, can regulate the power of light source;
Video shooting device 102 is connected with video shooting device guide rail 1054, and video shooting device guide rail 1054 is screwed on detection system frame left frame 1053, the contour structure of spinning cake and yarn filaments cylinder frame can be obtained by taking pictures, video shooting device 102 can be movable on video shooting device guide rail 1054, and taking pictures to the front and back of spinning cake or yarn obtains the profile of yarn or spinning cake;
First glossiness tester device 103 is connected with glossiness testing arrangement circular guideway 1052 with the second glossiness testing arrangement 104, and the connection of glossiness testing arrangement circular guideway 1052 is screwed on detection system frame base plate 1051; Adopt guide rail conveying video shooting apparatus structure, snapshots can be carried out to the front and back of spinning cake and yarn, thus improve the validity detected, avoid single taking pictures on the impact of testing result.Adopt circular guide rail, and two glossiness testing arrangement simultaneously, improve uniformity and the stability of glossiness test, avoid single test and the problem of data reliability difference that causes.
Described its center of circle of glossiness testing arrangement circular guideway 1052 is the center of detection system frame base plate 1051, the diameter of glossiness testing arrangement circular guideway
for 4/5 of detection system frame base plate length of side a length.Described video shooting device guide rail 1054 regular length L is suitable with detection system frame left frame 1053 length of side a length, and fixing point height H is 2/3 of detection system frame left frame 1053 length of side a length.Described detection system surface structure is hollow " returning " character form structure, and " returning " font core is hollow-core construction and detection system upper surface hollow-core construction 1057, " returning " font peripheral part is solid construction and detection system upper surface solid construction 1056.The side length b of described detection system upper surface hollow-core construction 1057 is 2/3 of the length of side a of detection system upper side frame 1055.Adopt the design of " returning " character form structure, can enter on the basis of detection system at guarantee spinning cake or yarn filaments cylinder, reduce ambient light and be passed to detection system inside, thus the impact on sample when being beneficial to glossiness test.Simultaneously due to when side video shooting device take, also need the impact avoiding external light source, therefore adopt " returning " character form structure design of hollow, avoid external light source on the impact of video shooting and glossiness detecting device, the stability of raising detection.
Described rotary electric machine 2 under the regulation and control of central control system, can rotate accurately, under coordinating the cooperation of the first dwang expansion bend 5, second dwang expansion bend 8 and gripping system 9, carries out the accurate gripping of spinning cake simultaneously, and batch operation; The first described dwang expansion bend 5 can in-20-20cm scope stretching motion, the second dwang expansion bend 8 can in-30-30cm scope stretching motion, described turning cylinder 6 can rotate at any angle.Drive gripping system 9 to carry out the gripping operation of spinning cake by the rotation of turning cylinder 6, adopt simultaneously and rotate at any angle, different size and dissimilar spinning cake can be made to meet the requirement of machinery equipment.Expansion bend not only can the length of regulating rotary lever, simultaneously can by controlling the motion of support bar expansion bend, realize the distribution of different spinning cake quality, but expansion bend is unsuitable long, also unsuitable too short, longly cause spinning cake gripping and rotate in transfer process, equipment swings serious, affect operation stability, too shortly cause insufficient space in spinning cake transfer process, affect spinning cake allocative efficiency and allocation space.
Described gripping system comprises and has mutually isostructural first chucking system, the second chucking system, the 3rd chucking system, the 4th chucking system; And each chucking system comprises chuck pillar, chuck expansion bend, chuck strut pressure sensor and chuck four major part; Chuck pillar one end is connected on the second dwang 7, and one end is connected with chuck strut pressure sensor in addition, is connected inside chuck with chuck strut pressure sensor, and chuck expansion bend is fixed in the middle of chuck pillar.
In the first described chucking system, first chuck pillar 9011 one end is connected on the second dwang 7 by screw, one end is connected with the first chuck strut pressure sensor 9031 in addition, be connected by screw with the first chuck strut pressure sensor 9031 inside first chuck 9041, the first chuck expansion bend 9021 is screwed on the second dwang 7.Be circular arc outside the first described chuck 9041, its radian is 30 ~ 45 °.
The second described chucking system has identical version with the first chucking system, the 3rd described chucking system has identical version with the first chucking system, the 4th described chucking system has identical version with the first chucking system, and the first chuck pillar 9011, second chuck pillar 9012, the tie point of 3rd chuck pillar the 9013, four chuck pillar 9014 on the second dwang 7 is divided into the quartering the second dwang 7 circular cross-section.
Workflow: when spinning spinning cake or add and play yarn filaments cylinder and be transported to chemical fiber yarn, during spinning cake intellectuality distributor, rotary electric machine controls rotary supporting rod motion and rotates, first dwang expansion bend and the second dwang expansion bend carry out stretching motion simultaneously, and turning cylinder also rotates, thus drive gripping system, gripping system is made to carry out gripping to spinning cake, by controlling expansion bend and the chucks such as gripping system, from inside, gripping is carried out to spinning cake, then the second rotation expansion bend raising makes spinning cake up move, and weighed and record by the quality of support column pressure sensor to spinning cake in the process, and make spinning cake be deep into detection system inside by the drive of rotary electric machine and the first expansion bend, open video shooting device background light source, then the video shooting device in detection system seesaws on video shooting device guide rail, the front and back edge contour of spinning cake is taken pictures, record photo of taking pictures, and carry out data processing, obtain dash area angle in spinning cake profile, and be transferred to Data processing control center, close video shooting device background light source simultaneously, then the first glossiness testing arrangement and the second glossiness testing arrangement carry out the test test of glossiness to spinning cake or yarn filaments cylinder, after repeatedly being moved by the first glossiness testing arrangement and the second glossiness testing arrangement, glossiness test is carried out to the multiple spot of spinning cake, then by the gloss value of Data processing control center contrast test.The spinning cake obtained by Zhong Kong center or the quality analysis of yarn filaments cylinder, obtained the weight of alleged sample and the difference before between setting value, distribute, evaluation rank according to difference to its quality; By to spinning cake or the comparative analysis of yarn filaments cylinder edge contour, obtain its profile difference, its grade is judged, simultaneously by the comparative analysis to glossiness, obtain yarn or fiber glossiness situation, finally by Zhong Kong center, weight, profile, glossiness etc. are comprehensively analyzed, obtain the final grade of spinning cake or yarn, then under rotating the drive of expansion bend, turning cylinder second, sample is made to leave detection system, according to the attributional analysis of Zhong Kong center to sample, carry out the intelligentized distribution of sample grade.
The application is chemical fiber yarn, the intelligent distributor of spinning cake, its adopt the distribution system with multilevel transmission structure and quality on-line detection system to realize chemical fiber yarn and spinning cake transmission, detect and share out the work, by having multistage transmission distribution system, realize the online fast pulldown of yarn or spinning cake, and utilization has movable telescopic structure, simple and stable operation, has obvious advantage for the transport and gripping stability improving yarn and spinning cake; It is hollow " returning " character form structure that employing has surface structure, can enter on the basis of detection system at guarantee spinning cake or yarn filaments cylinder, reduces ambient light and is passed to detection system inside, thus the impact on sample when being beneficial to glossiness test.Simultaneously due to when side video shooting device take, also need the impact avoiding external light source, and avoid external light source on the impact of video shooting and glossiness detecting device, improve the stability of detection.By video shooting, the cohesive force of yarn on silk cylinder and wound condition are analyzed in detection system process simultaneously, complete the on-line testing of gloss simultaneously, do not need to contact yarn completely, avoid manually-operated complexity and the impact on yarn spinning cake quality.Simultaneously by the comparative analysis of weight, edge contour and glossiness, realize analysis and the deciding grade and level of the multi objective of yarn spinning cake, ensure the quality of yarn spinning cake and distribute the accuracy of deciding grade and level.The system such as digitlization, intellectuality, automation distribution, packaging for jumbo chemical fiber yarn and spinning cake has broad application prospects.
The above is only the preferred embodiment of the present invention; it should be pointed out that for those skilled in the art, without departing from the inventive concept of the premise; can also make some improvements and modifications, these improvements and modifications also should be considered within the scope of protection of the present invention.
Claims (10)
1. chemical fiber yarn, the intelligent distributor of spinning cake, it is characterized in that, it mainly comprises transmission distribution system and detection system,
Transmission distribution system comprises transmission gripper shoe, rotary electric machine, rotary supporting rod, the first dwang, the first dwang expansion bend, turning cylinder, the second dwang, the second dwang expansion bend and gripping system; Transmission gripper shoe is screwed on level ground, rotary electric machine one end is fixed by screw and transmission gripper shoe, thus rotational structure is fixed, rotate stably, the rotating shaft of rotary electric machine is connected in aggregates with one end of rotary supporting rod by screw; The other end of rotary supporting rod and one end of the first dwang are screwed, and the other end of the first dwang is screwed on turning cylinder, arrange the first dwang expansion bend in the middle part of the first dwang simultaneously; One end of second dwang is fixed by screw and turning cylinder, and other one end of the second dwang is connected with gripping system, and arranges the second dwang expansion bend in the centre position of the second dwang;
Detection system by video shooting device background light source, video shooting device, the first glossiness testing arrangement, second glossiness testing arrangement, detection system frame, detection system frame lower shoe, glossiness testing arrangement circular guideway, detection system left frame and video shooting device guide rail composition, video shooting device background light source is fixed on the left frame of detection system frame, video shooting device is connected with video shooting device guide rail, and video shooting device guide rail is screwed on detection system frame left frame, first glossiness tester device and the second glossiness testing arrangement are slidably connected with glossiness testing arrangement circular guideway respectively, and the first glossiness tester device and the second glossiness testing arrangement symmetrical on glossiness testing arrangement circular guideway, the connection of glossiness testing arrangement circular guideway is screwed on detection system frame base plate.
2. a kind of chemical fiber yarn as claimed in claim 1, the intelligent distributor of spinning cake, it is characterized in that, described its center of circle of glossiness testing arrangement circular guideway is the center of detection system frame base plate, the diameter of glossiness testing arrangement circular guideway
for 4/5 of detection system frame base plate length of side a length.
3. a kind of chemical fiber yarn as claimed in claim 1, the intelligent distributor of spinning cake, it is characterized in that, described video shooting device guide rail regular length L is suitable with detection system frame left frame length of side a length, and fixing point height H is 2/3 of detection system frame left frame length of side a length.
4. a kind of chemical fiber yarn as claimed in claim 1, the intelligent distributor of spinning cake, it is characterized in that, the surface structure of described detection system is hollow " returning " character form structure, and " returning " font core is hollow-core construction and detection system upper surface hollow-core construction, " returning " font peripheral part is solid construction and detection system upper surface solid construction.
5. a kind of chemical fiber yarn as claimed in claim 1, the intelligent distributor of spinning cake, it is characterized in that, the side length b of described detection system upper surface hollow-core construction is 2/3 of the length of side a of detection system upper side frame 1055.
6. a kind of chemical fiber yarn as claimed in claim 1, the intelligent distributor of spinning cake, is characterized in that, the first described dwang expansion bend can in-20-20cm scope stretching motion.
7. a kind of chemical fiber yarn as claimed in claim 1, the intelligent distributor of spinning cake, is characterized in that, the second described dwang expansion bend can in-30-30cm scope stretching motion.
8. a kind of chemical fiber yarn as claimed in claim 1, the intelligent distributor of spinning cake, is characterized in that, described gripping system comprises and has mutually isostructural first chucking system, the second chucking system, the 3rd chucking system, the 4th chucking system; And each chucking system comprises chuck pillar, chuck expansion bend, chuck strut pressure sensor and chuck four major part; Chuck pillar one end is connected on the second dwang, and one end is connected with chuck strut pressure sensor in addition, is connected inside chuck with chuck strut pressure sensor, and chuck expansion bend is fixed in the middle of chuck pillar.
9. a kind of chemical fiber yarn as claimed in claim 8, the intelligent distributor of spinning cake, it is characterized in that, in the first described chucking system, one end of the first chuck pillar is connected on the second dwang by screw, in first chucking system, other one end of the first chuck pillar is connected with the first chuck strut pressure sensor, be connected by screw with the first chuck strut pressure sensor inside first chuck, the first chuck expansion bend is screwed on the second dwang.The outside of the first described chuck is circular arc, and its radian is 30 ~ 45 °.
10. a kind of chemical fiber yarn as claimed in claim 8, the intelligent distributor of spinning cake, it is characterized in that, the second described chucking system has identical version with the first chucking system, the 3rd described chucking system has identical version with the first chucking system, the 4th described chucking system has identical version with the first chucking system, and the first chuck pillar, second chuck pillar, 3rd chuck pillar, the tie point of the 4th chuck pillar on the second dwang is divided into the quartering the second dwang circular cross-section.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510373407.3A CN105040391B (en) | 2015-07-01 | 2015-07-01 | Chemical fiber yarn or the intelligent distributor of spinning cake |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510373407.3A CN105040391B (en) | 2015-07-01 | 2015-07-01 | Chemical fiber yarn or the intelligent distributor of spinning cake |
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| CN105040391B CN105040391B (en) | 2016-04-13 |
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| CN108037125A (en) * | 2017-12-14 | 2018-05-15 | 湖南工程学院 | A kind of slub yarn fabric style RES(rapid evaluation system) |
| CN108385351A (en) * | 2018-04-27 | 2018-08-10 | 南通神马线业有限公司 | The inspection of dacron thread yarn qualities light, conveying, code material integrated device after a kind of dyeing |
| CN108508035A (en) * | 2018-05-10 | 2018-09-07 | 深圳东瑞兴联智能科技有限公司 | Chemical fiber wire ingot open defect intelligent detection equipment |
| CN109142369A (en) * | 2018-07-23 | 2019-01-04 | 杭州慧知连科技有限公司 | A kind of chemical fiber spinning cake appearance delection device |
| CN112173300A (en) * | 2020-09-25 | 2021-01-05 | 闽江学院 | Nylon spinning cake reel grabbing device |
| CN114438637A (en) * | 2021-12-21 | 2022-05-06 | 江阴芗菲纺织科技有限公司 | Colorful feather yarn and knitted fabric thereof |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108037125A (en) * | 2017-12-14 | 2018-05-15 | 湖南工程学院 | A kind of slub yarn fabric style RES(rapid evaluation system) |
| CN108385351A (en) * | 2018-04-27 | 2018-08-10 | 南通神马线业有限公司 | The inspection of dacron thread yarn qualities light, conveying, code material integrated device after a kind of dyeing |
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| CN108508035B (en) * | 2018-05-10 | 2023-11-24 | 杭州慧知连科技有限公司 | Intelligent detection equipment for appearance defects of chemical fiber silk ingots |
| CN109142369A (en) * | 2018-07-23 | 2019-01-04 | 杭州慧知连科技有限公司 | A kind of chemical fiber spinning cake appearance delection device |
| CN109142369B (en) * | 2018-07-23 | 2021-07-13 | 杭州慧知连科技有限公司 | Chemical fiber spinning cake appearance detection device |
| CN112173300A (en) * | 2020-09-25 | 2021-01-05 | 闽江学院 | Nylon spinning cake reel grabbing device |
| CN114438637A (en) * | 2021-12-21 | 2022-05-06 | 江阴芗菲纺织科技有限公司 | Colorful feather yarn and knitted fabric thereof |
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