CN105040328B - Supercritical carbon dioxide nutbutton dyeing kettle and dyeing technology thereof - Google Patents

Supercritical carbon dioxide nutbutton dyeing kettle and dyeing technology thereof Download PDF

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Publication number
CN105040328B
CN105040328B CN201510413225.4A CN201510413225A CN105040328B CN 105040328 B CN105040328 B CN 105040328B CN 201510413225 A CN201510413225 A CN 201510413225A CN 105040328 B CN105040328 B CN 105040328B
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dyeing
kettle
carbon dioxide
button
dyestuff
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CN105040328A (en
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叶方
郑来久
闫俊
徐炎炎
高世会
张娟
郑环达
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Dalian Polytechnic University
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Dalian Polytechnic University
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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B19/00Treatment of textile materials by liquids, gases or vapours, not provided for in groups D06B1/00 - D06B17/00
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • D06B23/14Containers, e.g. vats

Abstract

The invention discloses a supercritical carbon dioxide nutbutton dyeing kettle and a dyeing technology thereof. The dyeing kettle comprises a kettle body, and the bottom of the kettle body is provided with a carbon dioxide fluid and dye inlet and a carbon dioxide fluid and dye outlet. When dyeing is performed, carbon dioxide fluid and dye at the bottom flow into the kettle body to impact on buttons and drive the buttons to be dyed in a non-static mode, therefore, the buttons can move under the variable speed impact of air flow, and the dyeing defects at the overlapping positions of the buttons are avoided. Meanwhile, the bottom of a barrel body of the dyeing kettle is designed to be of an inverted-trapezoidal structure, and therefore the problem that the buttons cannot be dyed due to the fact that the buttons cannot make contact with the carbon dioxide fluid carrying the dye is solved. By adopting the dyeing technology, the buttons which are rich and complete in color can be obtained, the dyed products do not need aftertreatment such as cleaning and drying, waterless dyeing is achieved in the overall process, the production cost is saved, the dyeing quality is improved, and the environmental pollution is reduced.

Description

Supercritical carbon dioxide fruit button dyeing caldron and its dyeing
Technical field
The present invention's is related to technical field of textile printing, more particularly to supercritical carbon dioxide fruit button dyeing caldron and its Non-aqueous dyeing technique.
Background technology
China is the country of a shortage of water resources, and water resource environment is also constantly deteriorating, along with the waste with water, water Resource situation is even more and allows of no optimist.The traditional water bath dyeing of button, mainly with water as medium, in dyeing course, substantial amounts of dye The chemical substance such as material, auxiliary agent and surfactant causes severe contamination to environment, resistant to elevated temperatures colouring agent kind is few, colour system not Entirely, adding Masterbatch causes button production process unstable, governs the sustainable development of garment accessories industry.2l centuries are to easy The requirement of controlling, high efficiency, nonstaining property and reusable edible is increasingly projected.It is developed in the overcritical of last century Mo Carbon dioxide waterless staining technique is considered as a kind of " green, can holding because of outstanding features such as its is pollution-free, short route, high efficiency It is continuous development-oriented " technology, and enjoy favor.
At present, supercritical CO 2 dyeing technology is entered as a kind of new green dyeing-finishing technology achieved with stage Exhibition, the joint exploratory development to its process conditions, dyeing mechanism and dyeing installation is more ripe.And garment accessories is overcritical But seldom, there is presently no carries out the dye of the garment accessories such as button using supercritical CO 2 dyeing technology to fluid Study on dyeing Color technique.On the other hand, because button compact structure, quality are larger, according to conventional static mode dye is packed together Color, can cause forcing together for button and button consolidation, button to occur that uneven dyeing and dye are impermeable with the overlapping of button Phenomenon, causes button dyeing speck.
The content of the invention
An object of the present invention is to provide supercritical carbon dioxide fruit button dyeing caldron, by CO 2 fluid Button is driven to be dyeed in non-static mode, so as to solve during the supercritical CO 2 dyeing kettle using prior art, knob Button occurs that uneven dyeing and dye are impermeable with the overlapping of button, causes the problem of button dyeing speck.
The above-mentioned purpose of the present invention adopts the following technical scheme that to realize.
Supercritical carbon dioxide fruit button dyeing caldron, including kettle, the upper end of the kettle is provided with sealing kettle cover, described The bottom of kettle is provided with CO 2 fluid and dyestuff entrance, and the top of the kettle is provided with CO 2 fluid and dyestuff goes out Mouthful.
Used as preferred technical scheme, the dyeing caldron also includes cylinder, and the cylinder is placed in kettle, the cylinder Bottom is provided with opening, and the opening is corresponding with the CO 2 fluid and dyestuff entrance, is provided with convex at the opening The curved surface netware for rising.During dyeing, the fruit button is placed in cylinder, dissolves the CO 2 fluid of dyestuff from bottom opening Cylinder is flowed into, button is impacted and is driven button to be dyeed in non-static mode.Can also be by controlling stream of supercritical carbon dioxide The flow velocity of body realizing the change of air-flow so that button moves under the gear shift shock of air-flow, it is to avoid button and knob The dyeing speck of button overlapping.The preferred 1-2mm of mesh aperture of curved surface netware.The preferred stainless steel of material of curved surface netware.Curved surface Netware dispersibles CO 2 fluid and dyestuff, so as to dye evenly.
Used as preferred technical scheme, the bottom of the cylinder is inverted trapezoidal structure, and using the structure button can be avoided It is deposited in cylinder body bottom and dead angle occurs, prevents uneven dyeing.The bottom of wherein described cylinder refers to the periphery of curved surface netware.
Used as preferred technical scheme, the hypotenuse of the inverted trapezoidal structure and the angle of horizontal plane are 20-50 degree.Using this Angle can effectively ensure that CO 2 fluid impacts button, so as to avoiding button from overlapping and piling up, effectively prevent uneven dyeing.
As preferred technical scheme, chassis with holes is provided with the bottom opening of the cylinder, the chassis with holes is located at The lower section of the curved surface netware.The aperture on the chassis with holes is preferably 3mm, the preferred stainless steel of material.Chassis with holes can be to two Carbon oxide fluid and dyestuff filtration, it is to avoid impurity etc. enters cylinder.
Used as preferred technical scheme, the chassis with holes and curved surface netware are flexibly connected with the opening of cylinder body bottom, Using the structure it is easy to disassemble and washing, improve staining efficiency.
Used as preferred technical scheme, the upper end of the cylinder is provided with lid with holes.Using the structure, it is easy to dress to take knob Button can be directly loadable into by the hole of lid with holes, after dyeing terminates in the case where lid is not opened when button, i.e. practical application Button can also be directly taken out by the hole of lid with holes in the case where lid is not opened.On the other hand, the lid with holes Can moderate control CO 2 fluid and dyestuff the rate of outflow.
Used as preferred technical scheme, the lid with holes is provided with draw ring, convenient to pull out cylinder.
Above-mentioned supercritical carbon dioxide fruit button dyeing caldron, in dyeing course, carries the overcritical dioxy of dyestuff Change carbon by the carbon dioxide and dyestuff entrance of kettle, the chassis with holes of cylinder body bottom, curved surface netware are flowed through successively and enters cylinder, shape Button dyeing is carried out into eddy airstream.The carbon dioxide for carrying some dyes flows out from carbon dioxide outlet, forms circulation, dyeing Button circulating with supercritical carbon dioxide in kettle, gradually completes dyeing.
Used as preferred technical scheme, the sealing kettle cover is flexibly connected by opening clip soon with the kettle.
Used as preferred technical scheme, the periphery of the kettle is provided with heating jacket, to heat and be incubated, the heating The bottom of chuck is provided with thermal medium entrance, and top is provided with thermal medium outlet.
Used as preferred technical scheme, the cylinder is provided with cylinder twist portion, the kettle and is provided with kettle twist portion, described Cylinder is connected by cylinder twist portion with kettle with kettle twist portion.
The supercritical carbon dioxide of carrying dyestuff carries out the molecular dynamics mechanism of button dyeing in cylinder:It is dissolved in Dyestuff in supercritical carbon dioxide fluid moves closer to material interface into Dynamic Boundary layer, when dyestuff is near material interface Afterwards, by the close material of diffusion of itself, when molecular force is sufficiently large, dyestuff is adsorbed by material, and dyestuff is formed inside and outside material Concentration difference, completes the absorption set of dyestuff, so as to realize the non-aqueous dyeing of supercritical carbon dioxide fluid.
Another object of the present invention is to provide carries out fruit button using above-mentioned supercritical carbon dioxide fruit button dyeing caldron The technique of dyeing.
Used as preferred technical scheme, the dyeing condition of the dyeing is:Supercritical carbon dioxide fluid flow velocity is 10-40g/min, dyeing temperature in the kettle is 60-110 DEG C, and pressure is 10-28MPa, dyeing time 40-90min in dyeing caldron, is contaminated The quality of material is the 1-5% of button quality;The dyestuff is disperse dyes.
Dyeing terminate after step-down dyestuff is separated with carbon dioxide, be separately recovered, taking-up stained specimens, sample without Cleaning-drying etc. is post-processed.The percentage that the color sample depth mainly accounts for button quality by dyeing time, dyeing temperature, dyestuff contains The change of the factors such as amount is controlling.Wherein, the metering of described supercritical carbon dioxide fluid flow velocity is flow through with per minute The common quality of supercritical carbon dioxide and dyestuff is standard.
Used as preferred technical scheme, the quality of the dyestuff is the 2-3% of button quality.
Used as preferred technical scheme, the disperse dyes are preferably disperse orange S-4RL, dispersed ruby S-5BL, dispersion deeply Blue HGL.
Used as preferred technical scheme, before dyeing, through pretreatment, the pretreatment is to adopt to the fruit button The sodium hydroxide solution of 0.5-0.7mol/L soaks at normal temperatures fruit button 18-36 hours.
The main component of fruit button is lignin fibre, and compact structure between lignin fibre, undressed fruit knob It is buckled in when dyeing in supercritical carbon dioxide, dyestuff is difficult to be dispersed in Button material molecule, therefore Color is not obvious, Obtain color very shallow.The present invention makes the lignin in fruit fine by adopting sodium hydroxide solution pre-soaking fruit button at normal temperatures Dye again after dimension is fully swelling, the Color of button is significantly improved, and is obtained color depth and is substantially deepened.
Beneficial effects of the present invention:The present invention provides a kind of new supercritical carbon dioxide fruit button dyeing caldron, the dye Color kettle is provided with CO 2 fluid and dyestuff entrance in the bottom of kettle, and top is provided with outlet, bottom silicon dioxide carbon during dyeing Fluid and dyestuff flow into kettle, impact button and drive button to be dyeed in non-static mode, can also be overcritical by controlling The flow velocity of CO 2 fluid realizing the change of air-flow so that button moves under the gear shift shock of air-flow, it is to avoid The dyeing speck of button and button overlapping.Simultaneously the cylinder body bottom of the dyeing caldron of the present invention is designed to inverted trapezoidal structure, has The problem imitated the CO 2 fluid for preventing button from not reaching carrying dyestuff and cannot dye.Using the dyer of the present invention Skill, it is possible to obtain color and luster enriches complete button, the product after dyeing such as need not be cleaned, be dried at the post processing, be realized complete Process non-aqueous dyeing, saves production cost, improves dyeing quality, reduces environmental pollution.
Description of the drawings
Fig. 1 is the structural representation of supercritical carbon dioxide fruit button dyeing caldron of the present invention;
In figure, 1 kettle, 2 sealing kettle covers, 3 cylinders, 4 CO 2 fluids and dyestuff entrance, 5 CO 2 fluids and dye Clip, 12 heating folders are driven soon in material outlet, 6 curved surface netware, 7 inverted trapezoidal structures, 8 lids with holes, 9 chassis with holes, 10 draw rings, 11 Set, 13 thermal medium entrances, 14 thermal medium outlets, 15 cylinder twist portions, 16 kettle twist portions, 17 openings.
Specific embodiment
Following non-limiting examples can make one of ordinary skill in the art be more fully understood the present invention, but not with Any mode limits the present invention.
Embodiment of the present invention fruit button is provided by Weixing Ind Development Co., Ltd., Zhejiang, and composition is palm coconut palm fruit Fruit.
Embodiment 1-12
A kind of supercritical carbon dioxide knob fruit button dyeing caldron, as shown in figure 1, the dyeing caldron includes kettle 1 and cylinder 3, The upper end of the kettle 1 is provided with sealing kettle cover 2, and sealing kettle cover 2 is flexibly connected by opening clip 11 soon with the kettle 1, described The periphery of kettle 1 is provided with heating jacket 12, and to heat and be incubated, the bottom of the heating jacket 12 is provided with thermal medium entrance 13, top is provided with thermal medium outlet 14;The cylinder 3 is placed in kettle 1, and the bottom of the kettle 1 is provided with CO 2 fluid And dyestuff entrance 4, the top of the kettle 1 is provided with CO 2 fluid and dyestuff outlet 5;The bottom of the cylinder 3 is provided with out Mouth 17, the opening 17 is corresponding with the CO 2 fluid and dyestuff entrance 4, is provided with what is raised up at the opening 17 Curved surface netware 6 and the chassis with holes 9 being disposed below, the mesh aperture of the curved surface netware 6 is 1~2mm, the chassis with holes 9 aperture is 3mm, and the curved surface netware 6 and chassis with holes 9 are movably connected on the bottom of cylinder 3, easy to disassemble and cleaning. The bottom of the cylinder 3 is inverted trapezoidal structure 7, and its hypotenuse is 40 degree with the angle of horizontal plane.The upper end of the cylinder 2 is provided with band Port lid body 8, the lid with holes 8 is provided with draw ring 10.
In practical application, dyestuff kettle is typically provided with outside dyeing caldron, reaches supercritical carbon dioxide and be passed through In dyestuff kettle, dyestuff therein is dissolved, then the supercritical carbon dioxide with dyestuff is passed through into dyeing caldron with certain speed Cylinder in dyeed, formed eddy airstream dyeed, carry some dyes carbon dioxide from carbon dioxide outlet stream Go out, in returning to dyeing caldron, form circulation, button circulating with supercritical carbon dioxide in dyeing caldron gradually completes dye Color.When carbon dioxide has loss, in dyestuff kettle supplement supercritical carbon dioxide, carry dyestuff supercritical carbon dioxide by Carbon dioxide entrance reenters dyeing caldron.
The dyeing for carrying out fruit button using supercritical carbon dioxide button dyeing caldron as shown in Figure 1 includes as follows Step:
(1) pre-processed before the dyeing of fruit button, fruit button is immersed into the sodium hydroxide solution of 0.5-0.7mol/L It is interior, under the conditions of 25 DEG C, 18-36 hours are soaked, immersion terminates the sodium hydroxide solution that rear deionized water rinses button surface.
(2) dyeing caldron of supercritical carbon dioxide button dyeing apparatus is opened, using the lid with holes of dyeing caldron inner barrel The draw ring being provided with proposes whole cylinder, and fruit button is uniformly placed in cylinder, puts back to cylinder;
(3) refrigeration system and compression system are opened, more than carbon dioxide pressurization to critical pressure, then by heater Carbon dioxide is heated to more than critical point temperature, makes carbon dioxide reach supercriticality;
(4) dyestuff is placed in dyestuff kettle, then supercritical carbon dioxide dissolving dye is passed through in dyestuff kettle, while will Supercritical carbon dioxide with dyestuff is passed through in the cylinder in dyeing caldron with the speed of 10-40g/min by dyestuff kettle, is utilized and is added Thermal makes dyeing temperature in the kettle reach 60-110 DEG C, and keeping temperature is constant;High-pressure system is opened, pressure in dyeing caldron is reached 10-28MPa, keep pressure it is constant, dye 40-90min under constant temperature and pressure, reach setting dyeing time after close high-pressure pump, The circulatory system and heating system, then release of pressure and make Fluid pressure reach below 7.9Mpa, temperature and reach less than 30 degree to carry out The recovery of carbon dioxide and dyestuff;Continue release of pressure to normality, take out dyeing button;The overcritical dioxy being wherein passed through in dyestuff kettle The speed for changing carbon is identical by the speed that dyestuff kettle is passed through dyeing kettle barrel with the supercritical carbon dioxide with dyestuff, is ensured with this Dynamic equilibrium of the CO 2 fluid in dyestuff kettle.
Table 1 is the dyeing condition adopted in embodiment 1-12, specially:The concentration of preprocessing solution (NaOH), dyestuff When species, dyestuff account for the percentage composition (" dye content " in table 1) of fruit button quality, dyeing pressure, dyeing temperature, dyeing Between and CO 2 fluid flow.
The dyeing condition adopted in embodiment 1-12 of table 1.
Table 2 is the characterisitic parameter that the product for obtaining is dyeed under dyeing condition using embodiment 1-12, specially:Use Color-Eye 7000A fabric color measurement and color match instrument measures its apparent color depth K/S value;According to GB-T3921 detection dyeing buttons Fastness to soaping, and the change color fastness for measuring button by GB-T250 measures the staining fastness of fabric by GB-T251;According to The colour fastness to rubbing of GB-T3920 detection dyeing buttons, by GB-T251 the dry of button, wet staining fastness are measured;Examined by GB730 The sunlight fastness of button is surveyed, and measures the colour fasteness to sunlight of button;The resistance to hot pressing of dyeing button is detected according to GB-T6152 Color fastness, the change color fastness for measuring button by GB-T250, by GB-T251 the staining fastness of fabric is measured.
Table 2. is using the characterisitic parameter that the product for obtaining is dyeed under the dyeing condition of embodiment 1-12
The result of table 2 is visible, and using the method for the present invention dyeing of fruit button is carried out, its apparent color depth K/S value 8.7-20.9 is can reach, illustrates that this method is obtained the button of various depth colors, and its washable color by adjusting process condition Fastness, colour fastness to rubbing reach 4-5 levels, and it has good washability and a crocking resistance, its color fastness to hot pressing and Colour fasteness to sunlight reaches 4-5 levels, illustrates that its resistance to hot pressing and colour fasteness to sunlight are preferable.

Claims (4)

1. a kind of fruit button supercritical CO 2 dyeing technique, it is characterised in that:Using supercritical carbon dioxide fruit knob Button dyeing caldron is dyeed;
The dyeing condition of the dyeing is:Supercritical carbon dioxide fluid flow velocity is 10-40g/min, dyes temperature in the kettle For 60-110 DEG C, pressure is 10-28MPa in dyeing caldron, and dyeing time 40-90min, the quality of dyestuff is the 1- of button quality 5%;The dyestuff is disperse dyes;
The supercritical carbon dioxide fruit button dyeing caldron includes kettle(1), the kettle(1)Upper end be provided with sealing kettle cover (2), the kettle(1)Bottom be provided with CO 2 fluid and dyestuff entrance(4), the kettle(1)Top be provided with dioxy Change carbon flow body and dyestuff outlet(5), the dyeing caldron is also including cylinder(3), the cylinder(3)It is placed in kettle(1)It is interior, the cylinder Body(3)Bottom be provided with opening(17), the opening(17)With the CO 2 fluid and dyestuff entrance(4)It is corresponding, institute State opening(17)Place is provided with the curved surface netware for raising up(6), the cylinder(3)Bottom be inverted trapezoidal structure(7);It is described fall Trapezium structure(7)The angle of hypotenuse and horizontal plane be 20-50 degree;The cylinder(3)Opening(17)Place is provided with chassis with holes (9), the chassis with holes(9)Positioned at the curved surface netware(6)Lower section.
2. dyeing according to claim 1, it is characterised in that:The fruit button before dyeing, through pretreatment, The pretreatment is to soak fruit button 18-36 hours at normal temperatures using the sodium hydroxide solution of 0.5-0.7mol/L.
3. dyeing according to claim 1, it is characterised in that:The cylinder(3)Upper end be provided with lid with holes (8).
4. dyeing according to claim 1, it is characterised in that:The curved surface netware(6)Mesh aperture be 1 ~ 2mm。
CN201510413225.4A 2015-07-14 2015-07-14 Supercritical carbon dioxide nutbutton dyeing kettle and dyeing technology thereof Active CN105040328B (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105755711B (en) * 2016-05-04 2017-09-29 青岛即发集团股份有限公司 Supercritical CO2Non-aqueous dyeing dyestuff kettle and non-aqueous dyeing method
CN110455641A (en) * 2019-09-17 2019-11-15 青岛科技大学 Fabric strain tester in a kind of supercritical carbon dioxide

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1200153A (en) * 1995-10-16 1998-11-25 克鲁普犹德有限公司 Process and device for treating textile substrates with supercritical fluid
TW200420798A (en) * 2002-10-31 2004-10-16 Uhde High Pressure Tech Gmbh Process for dyeing materials in compressed carbon dioxide
CN201485677U (en) * 2009-07-21 2010-05-26 东莞市彩之虹化工有限公司 Dyeing kettle
CN102817194A (en) * 2012-09-04 2012-12-12 广东出色无水印染科技有限公司 Method and device for static dyeing by adopting supercritical fluid

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1200153A (en) * 1995-10-16 1998-11-25 克鲁普犹德有限公司 Process and device for treating textile substrates with supercritical fluid
TW200420798A (en) * 2002-10-31 2004-10-16 Uhde High Pressure Tech Gmbh Process for dyeing materials in compressed carbon dioxide
CN201485677U (en) * 2009-07-21 2010-05-26 东莞市彩之虹化工有限公司 Dyeing kettle
CN102817194A (en) * 2012-09-04 2012-12-12 广东出色无水印染科技有限公司 Method and device for static dyeing by adopting supercritical fluid

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