CN105034926B - A kind of wind electricity blade transport vehicle for improving lifting structures - Google Patents

A kind of wind electricity blade transport vehicle for improving lifting structures Download PDF

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CN105034926B
CN105034926B CN201510397595.3A CN201510397595A CN105034926B CN 105034926 B CN105034926 B CN 105034926B CN 201510397595 A CN201510397595 A CN 201510397595A CN 105034926 B CN105034926 B CN 105034926B
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horizontal segment
girder
section
turnover panel
lifting
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CN105034926A (en
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魏秋东
申福伟
魏中保
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Henan Jingjiu Special Vehicle Co Ltd
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Henan Jingjiu Special Vehicle Co Ltd
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Abstract

The invention discloses a kind of wind electricity blade transport vehicle for improving lifting structures, including girder, L beam turnover panels, articulated section, lifting mechanism, described L beams turnover panel includes horizontal segment and vertical section, turnover panel counterweight and detent mechanism on vertical section, described L beams turnover panel horizontal segment lower surface and girder upper surface, and it is connected by articulated section with girder, described lifting mechanism one end is connected with girder, the other end is connected with the horizontal segment of L beam turnover panels, the setting that the present invention passes through concealed lifting mechanism, expansion link is located at the lower section of wind electricity blade, avoid the both sides of its face blade, make large-sized, even being wider than the blade of width of the carbody can also be transported, flexible stroke shortens dramatically, and combine the design of main beam structure, add security.

Description

A kind of wind electricity blade transport vehicle for improving lifting structures
Technical field
The present invention relates to a kind of transporting equipment, particularly a kind of wind electricity blade transport vehicle for improving lifting structures.
Background technology
As country greatly develops to clean energy resource, the development and utilization of clean energy resource is more and more common, wherein, wind energy It is particularly subject to pay attention to, wind-power electricity generation is rapidly promoted, and powerful wind-driven generator occurs, but the chi of wind electricity blade It is very little all bigger, by taking 2.5MW wind power generating sets as an example for, the length of its blade in itself be 45.3 meters, 2.5 meters of diameter, weight Measure for 10t, and according to China's wind resource distribution situation, wind power plant is located in plateau mountain area mostly, and physical features is complicated, road quality classification Relatively low, the high slope in mountain is steep, road bumpiness, and wind electricity blade transporting equipment is when in use, it is necessary to realize that lifting turn, revolution, change oar etc. are more Kind action, existing wind electricity blade transporting equipment is when lifting turns, the vertical solution of generally use difference connecting bottom board and lifting frame Compressing cylinder realizes, such as the Chinese utility model patent that Authorization Notice No. is CN202138261U, said apparatus when in use, by In the both sides of the bar face blade of oil cylinder, therefore the size for the blade that can be transported is limited, for the leaf of some large-sizes Piece, it is difficult to transport, or the horizontal oil cylinder using be connected plate and base are realized, if Authorization Notice No. is CN204124221U Chinese utility model patent, when in use, oil cylinder is located at turn around the rear side of frame, it is necessary to increase installing space to said apparatus, and Need install column, the both sides of same face blade, thus limit institute energy installation and transportation blade size.
The content of the invention
To solve the above problems, the invention discloses a kind of wind electricity blade transport vehicle for improving lifting structures, will be existing big The hydraulic system of type wind electricity blade mountain carrier vehicle is changed to concealed from existing forward type, saves transport space, improves The size of wind electricity blade can be delivered.
The technical solution taken by the invention to solve the above technical problem is:
A kind of wind electricity blade transport vehicle for improving lifting structures, it is characterised in that including girder, L beam turnover panels, articulated section, Lifting mechanism, described L beams turnover panel include horizontal segment and vertical section, and described L beam turnover panel horizontal segments and vertical section have connection Portion, described L beams turnover panel horizontal segment lower surface and girder upper surface, and be connected by articulated section with girder, described act Rise mechanism one end to be connected with girder, the other end is connected with the horizontal segment of L beam turnover panels, and the lifting mechanism is vertical with respect to girder or inclines Tiltedly set.
Described girder includes width and length direction, and girder is upper along its length to have tilting section, the girder Both sides of the tilting section on width of main beam direction there is mounting groove, the lifting mechanism is two, in the mounting groove, and And it is connected in the bottom of tilting section with the rake.
The girder also includes first horizontal segment and the second horizontal segment, the height of the first horizontal segment on along its length Degree is less than the second horizontal segment, and first horizontal segment is connected with the second horizontal segment by tilting section, the tilting section of the girder, with The longitudinal section height of the junction of first horizontal segment, less than the longitudinal section height of the junction with the second horizontal segment.
Also include operating platform and powerplant module, described operating platform is located at the second horizontal segment front end, has manipulator Handle, powerplant module can be made to export power by control operation handle, and be outputed power by the multiple directional control valve of Electromagnetic Control To lifting device.
Characterized in that, described powerplant module includes engine, generator, air compressor machine and electric hydaulic station, electronic liquid Pressure station includes plunger pump, described engine connection generator, generator connection electric hydaulic station and air compressor machine, electric hydaulic station In plunger pump connect the multiple directional control valve of the Electromagnetic Control.
Described lifting mechanism connects away from L beam turnover panel horizontal segments and vertical section connecting portion one end and L beam turnover panels horizontal segment Connect.
Described lifting device also includes turnover panel counterweight and detent mechanism on vertical section.
Described lifting mechanism is lifting hydraulic jack.
Lifting hydraulic jack promotes L beams turnover panel to realize rotation relative to girder by articulated section, so as to realize wind electricity blade Lifting, the maximum anglec of rotation are 45 °.
In the present invention, described girder or car body front end refer to one end away from girder and L beam turnover panel connecting portions, rear end, Refer to one end with L beam turnover panel connecting portions close to girder.
In addition, the present invention still has following preferred embodiment:
Preferably, the upper level of L beams turnover panel and the upper level of the second horizontal segment are substantially uniform.
Described hinge point is set to:Leave L beam turnover panel horizontal segments and vertical section connecting portion certain distance.
Articulated section includes hinged-support otic placode, hinged-support pin, hinged-support adapter sleeve, locking plate, lock pin, the specific knot of articulated section Structure is:Hinged-support otic placode is welded on the posterior segment of L beam turnover panels, and hinged-support adapter sleeve is welded on the rear end of girder, with hinged seat pin Sub- connecting hinge support lug and hinged-support adapter sleeve, it is bolted on the outer flange disk of hinged-support pin, inner side is put Upper collet puts on lock pin.
Including base, upper dress becomes oar turning unit, and lower dress turning unit, described upper dress, which becomes oar turning unit, includes upper dress Pitch variable bearings and upper dress become oar slew gear, and upper dress pitch variable bearings are articulated with the vertical section of L beam turnover panels, upper dress pitch variable bearings Both sides are provided with two upper dresses and become oar slew gear;
Described lower dress turning unit includes lower dress revolving support and reinstalls rotation mechanism, described lower dress revolving support one with End is articulated with girder, and the other end is hinged on base, under reinstall and turn the both sides that are supported on width of main beam direction and be provided with two Rotation mechanism is reinstalled under individual.
Operation handle has 3, is operation handle A, operation handle B, operation handle C, respectively by controlling Electromagnetic Control Multiple directional control valve, which is realized, becomes oar, lift and swing, and the multiple directional control valve of described Electromagnetic Control is divided into four tunnels, connects sweep respectively Support cylinder;Lower dress turning unit;Elevating ram is connected by synchronous valve;Upper dress becomes oar turning unit.
Rotation mechanism, elevating ram, upper dress change oar slew gear are reinstalled under described and carries balanced valve, quantity is two It is individual.
Also include wireless operation device, long-range behaviour is carried out to the multiple directional control valve of Electromagnetic Control by the wireless operation device Make to complete to become oar, lift and swing.
The present invention compared with the prior art the advantages of be:
1. install hydraulic jack in the mounting groove of girder both sides, become concealed oil cylinder, oil cylinder at work, its Expansion link is located at the lower section of wind electricity blade, avoids the both sides of its face blade, makes large-sized, or even is wider than width of the carbody Blade can also be transported.
2. hydraulic jack is connected away from L beam turnover panel horizontal segments with vertical section connecting portion one end with L beam turnover panel horizontal segments, area The vertical section of L beams is not connected directly between in expansion link in the prior art, so that flexible stroke shortens dramatically, so as to save The energy, add security.
3. highly being designed by the longitudinal section of girder tilting section and first horizontal segment and the second horizontal segment junction, make the portion Structural strength greatly enhance, add security.
4. connecting generator by engine, generator drive motor provides hydraulic pressure by motor driven axial direction axle plug pump and moved Power, the hydraulic power quantitatively export, and make change oar, revolution, lifting more stable.
Brief description of the drawings
Fig. 1 is the front view of wind electricity blade mountain carrier vehicle of the present invention;
Fig. 2 is the left view of wind electricity blade mountain carrier vehicle of the present invention;
Fig. 3 is the top view of wind electricity blade mountain carrier vehicle of the present invention;
Fig. 4 is the structural representation that wind electricity blade mountain carrier vehicle of the present invention operates hydraulic system;
Fig. 5 is the structure chart of wind electricity blade mountain carrier vehicle articulated section of the present invention;
In figure:1 is turnover panel counterweight, and 2 be L beam turnover panels, and 3 be rear alignment pin, and 4 be upper dress pitch variable bearings, and 5 be articulated section, and 6 are Elevating ram, 7 be girder, 8 be under reinstall rotation mechanism, 9 be lower dress revolving support, and 10 be operating platform, and 11 be operation handle, 12 To become oar slew gear, 13 be oil pipe, and 14 be the connecting portion of L beam turnover panel horizontal segments and vertical section, and 15 be first horizontal segment, and 16 are Tilting section, 17 be the second horizontal segment.
H is L beam turnover panel horizontal segments, and V beam turnover panel vertical sections, L is main beam length direction, and W is width of main beam direction.
401 be powerplant module, and 402 be diesel engine, and 403 be generator, and 404 be electric hydaulic station, and 405 be pneumatics Machine, 406 be Electromagnetic Control multiple directional control valve, and 407 is, containing rotation mechanism is reinstalled under balanced valve, 408 are synchronous valve, and 409 be containing flat The elevating ram of weighing apparatus valve, 410 become oar slew gear for the upper dress containing balanced valve.
501 be L beams rear portion, and 502 be hinged-support otic placode, and 503 be girder rear portion, and 504 be hinged-support pin, and 506 be locking plate, 507 be lock pin.
Embodiment
With reference to embodiment, wind electricity blade mountain carrier vehicle disclosed by the invention is further described:
As Figure 1-3, the wind electricity blade mountain carrier vehicle with lifting device of the present invention, including:Girder 7, L beam turnover panels 2, articulated section 5, described L beams turnover panel 2 includes horizontal segment H and vertical section V, described L beams turnover panel horizontal segment H and vertical section V tool There is connecting portion 14, turnover panel counterweight 1 is installed on the vertical section V of L beam turnover panels.Referring to accompanying drawing 3, described girder 7 is from overlook direction See, it is generally rectangular in shape, including width L and length direction W, referring to accompanying drawing 1, girder 7 is followed successively by L along its length First horizontal segment 15, the wherein horizontal segment 17 of tilting section 16 and second, the upper level of first horizontal segment 15 are horizontal less than second 17 upper levels of section, first horizontal segment connected by the horizontal segment 17 of tilting section 16 and second obliquely, tilting section 16 and the The longitudinal section height of the junction of one horizontal segment 15, less than the longitudinal section height of the junction with the second horizontal segment 17, L beam turnover panels Horizontal segment H is placed in the first horizontal segment 15 of girder 7, lower surface and the upper surface of first horizontal segment 15, L beam turnover panel horizontal segments H upper level and the upper level of the second horizontal segment 17 are substantially uniform, and close to L beams turnover panel horizontal segment H and vertically Section V one end of connecting portion 14 is connected by articulated section 5 with girder 7, and rear alignment pin 3, girder 7 are provided with L beam turnover panel horizontal segments H It is provided with rear location key seat adaptable therewith.Both sides of the tilting section 16 of girder on width of main beam direction have mounting groove, Two elevating rams 6 are in the mounting groove, and the bottom of one end connection tilting section 16, the level of the other end and L beams turnover panel 2 Section H vertically or is obliquely installed in its connection of one end away from articulated section 5, the elevating ram 6 with respect to girder 7, and elevating ram 6 can push away Dynamic L beams turnover panel 2 is realized by articulated section 5 relative to girder 7 to be rotated, and so as to realize the lifting of blade, the maximum anglec of rotation is 45 °, L Dress pitch variable bearings 4 are hinged with the vertical section V of beam turnover panel, the both sides that pitch variable bearings 4 are filled on this are provided with two change oar revolutions Mechanism 12, middle part is hinged with lower dress revolving support 9 on the second horizontal segment of girder 7, and the lower dress other end of revolving support 9 is hinged on bottom Seat and be connected with down reinstall rotation mechanism 8, the both sides on width W of second horizontal segment 17 in girder 7 are provided with two Reinstall rotation mechanism 8.
As shown in figure 5, the concrete structure of articulated section 5 is:Hinged-support otic placode 502 is welded on L beams rear portion 501, and hinged-support connects Female connector 505 is welded on girder rear portion 503, the hinged-support otic placode 502 that is welded with L beams rear portion 501 and is welded with girder rear portion 503 Both are connected good hinged-support adapter sleeve 505 with hinged-support pin 504, and spiral shell is used on the outer flange disk of hinged-support pin 504 Bolt is fixed, and inner side puts locking plate 506 and puts on lock pin 507.
As shown in figure 4, the hydraulic system structure of the wind electricity blade mountain carrier vehicle of the present invention includes:Powerplant module 401, should Powerplant module 401 mainly includes ZH4100D double fulcrum diesel engine 402,30Kv generators 403, air compressor machine 405 and electronic liquid Pressure station 404, electric hydaulic station include plunger pump, and the plunger pump connects the multiple directional control valve 406 of Electromagnetic Control, the Electromagnetic Control Multiple directional control valve 406 is divided into four tunnels, connects reinstall rotation mechanism under the support cylinders of 1. sweeps, 2. two containing balanced valve respectively 407,3. connect two upper dresses of two elevating rams 409,4. containing balanced valve containing balanced valve by synchronous valve 408 becomes oar revolution Mechanism 410.Also include simultaneously some to the hydraulic pressure seamless steel pipe and high pressure consistent lubricant pipe 13 of connecting components.
The operating system of the wind electricity blade mountain carrier vehicle of the present invention includes:Installed in the second horizontal segment front end of girder 7 Operating platform 10, there is operation handle 11 on the operating platform, the operation handle has 3, is operation handle A, operation handle B, operation handle C, become oar, lift and swing by manipulating the multiple directional control valve of Electromagnetic Control and realizing respectively.And operating system Also include wireless remote control operation device, by the wireless remote control operation device can remote operation Electromagnetic Control multiple directional control valve cut Change, add the security of operative employee.
Due to girder 7 is followed successively by into first horizontal segment, tilting section and the second horizontal segment, and first on L along its length The height of horizontal plane is less than the second horizontal plane, and first horizontal segment is connected by tilting section obliquely and the second horizontal segment, so On being placed in first horizontal segment after L beams turnover panel 2, the upper level and the upper level of the second horizontal segment of L beams turnover panel 2 are big Cause unanimously, to be so advantageous to the steady placement of wind electricity blade, add security, while the presence of tilting section, be used to set just The mounting groove of installation elevating ram 6 is put, elevating ram 6 is turned into concealed oil cylinder, at work, its expansion link is located at wind to oil cylinder The lower section of electric blade, avoid the both sides of its face blade, make it is large-sized, or even be wider than the blade of width of the carbody can also be by Transport, hydraulic jack are connected away from L beams turnover panel horizontal segment H with vertical section connecting portion one end with L beam turnover panel V horizontal segments, are distinguished The vertical section of L beams is connected directly between in expansion link in the prior art, so that flexible stroke shortens dramatically, so as to improve Stability, add security.Elevating ram 6 is when being slant setting simultaneously, can accomplish with tilting section it is substantially vertical, with reference to master Beam tilting section and the longitudinal section of first horizontal segment and the second horizontal segment junction are highly designed, and the structural strength in the portion is greatly increased By force, security is added.
The setting of the articulated section 5 of the present invention simultaneously, the relatively conventional frock fulcrum of hinged-support move forward, such as Fig. 1, shown in 5, It is not located at L beam turnover panel vertical sections V underface, but stands away, is dramatically increased with the distance of turnover panel counterweight 1, so In lifting, due to lever principle, it is only necessary to which the weight of the turnover panel counterweight 1 of small weight can be completed to lift, traditional frock fortune Defeated 2.5 megawatts 45.3 meters, the wind electricity blade turnover panel for the wind electricity blade that 10 tons of weight needs 8 tons of counterweight, hinged-support reach end blocking Counterweight only need 2 tons of counterweights, save the energy, simultaneously because balance weight reduce, also improve balance and security.
For hydraulic system, traditional hydraulic station is to move axial axis plug pump, the hydraulic power of output by engine direct tape splicing It is the throttle size control by engine, thus the oil pressure exported is variable amount of, so as to which the lifting of fan blade, revolution and change oar are fast It is slow indefinite thus next difficult to conveyer belt.It is that engine 402 drives generator 403 to generate electricity using Novel hydraulic station, drive motor Hydraulic power is provided by motor driven axial direction axle plug pump, the power is quantitative, so that the lifting of fan blade, revolution and change oar are more It is stable.
The control stick of operating system is located at the front end of the horizontal segment of girder second, adds the simplicity of operation, and by passing The multiple directional control valve of system frock is replaced with Electromagnetic Control multiple directional control valve 406, it is possible to achieve Remote controls, and adds operation The security of work, is mounted with synchronization on the fluid pressure line of elevating ram 6,408 and divides combiner valve, synchronous valve-divide combiner valve Two/hydraulic motor is controlled to make it keep synchronized to reinstall rotation mechanism, elevating ram 6 in hydraulic synchronous system, upper dress becomes oar and returned Rotation mechanism with addition of balanced valve, can prevent big chamber in-line rapid decompression from causing oil cylinder to decline;With prevent load inertia from leading Cause that oil return speed is too fast causes danger.It is achieved thereby that the lifting stability of oil cylinder.
During work, start engine by driven by engine electrical power generators, then close hydraulic motor earth leakage protective device, Motor connection axial direction plunger pump provides hydraulic power, and plunger pump promotes hydraulic oil to enter hydraulic pressure seamless steel pipe, hydraulic pressure seamless steel pipe Electromagnetic Control multiple directional control valve is connected by high pressure consistent lubricant pipe.
When carrying out left and right revolution operation, operation handle C is promoted, hydraulic oil is entered the high pressure consistent lubricant pipe of connection, by hydraulic pressure Flexible pipe enters the hydraulic pressure seamless steel pipe fixed, welds three-pronged connector in the end of hydraulic pressure seamless steel, passes through high pressure consistent lubricant Guan Lian Two slew gears of three-pronged connector and lower dress are connect, so as to drive the left and right of whole frock to turn round.
When carrying out lift operation, promote operation handle B hydraulic oil to enter the high pressure consistent lubricant pipe of connection, entered by high pressure consistent lubricant pipe Enter the hydraulic pressure seamless steel pipe fixed, synchronous valve is connected to high pressure consistent lubricant pipe again in the end of hydraulic pressure seamless steel pipe, in synchronization There is high pressure consistent lubricant pipe 13 to connect between valve and elevating ram balanced valve, so as to the flexible wind electricity blade of realizing for promoting elevating ram Lifting.
When become oar operation, the high pressure consistent lubricant pipe of operation handle A hydraulic oil connection is promoted, is entered by high pressure consistent lubricant pipe solid The hydraulic pressure seamless steel pipe set, the two change oar turn-around machines filled are connected to high pressure consistent lubricant pipe in the end of hydraulic pressure seamless steel pipe Structure, so as to realize the change oar of wind electricity blade.

Claims (5)

1. a kind of wind electricity blade transport vehicle for improving lifting structures, it is characterised in that including girder, L beam turnover panels, articulated section, lift Mechanism is risen, described L beams turnover panel includes horizontal segment and vertical section, and described L beam turnover panel horizontal segments and vertical section have connecting portion, Described L beams turnover panel horizontal segment lower surface and girder upper surface, and be connected by articulated section with girder, described lifting machine Structure one end is connected with girder, and the other end is connected with the horizontal segment of L beam turnover panels, and the lifting mechanism is vertical with respect to girder or inclination is set Put;
Described girder includes width and length direction, and girder is upper along its length to have tilting section, and the girder inclines Oblique both sides of the section on width of main beam direction have mounting groove, and the lifting mechanism is two, in the mounting groove, and The bottom of tilting section is connected with the tilting section;
The girder also includes first horizontal segment and the second horizontal segment on along its length, and the height of the first horizontal segment is low In the second horizontal segment, and first horizontal segment is connected with the second horizontal segment by tilting section, the tilting section of the girder, with first The longitudinal section height of the junction of horizontal segment, less than the longitudinal section height of the junction with the second horizontal segment;
Also include operating platform and powerplant module, described operating platform is located at the second horizontal segment front end, has operation handle, can Powerplant module is exported power by control operation handle, and lifting is output power to by the multiple directional control valve of Electromagnetic Control Device;
Described powerplant module includes engine, generator, air compressor machine and electric hydaulic station, and electric hydaulic station includes plunger pump, Described engine connection generator, generator connection electric hydaulic station and air compressor machine, the plunger pump connection in electric hydaulic station The multiple directional control valve of the Electromagnetic Control.
2. a kind of wind electricity blade transport vehicle as claimed in claim 1, it is characterised in that described lifting mechanism is away from L beams Turnover panel horizontal segment is connected with vertical section connecting portion one end with L beam turnover panel horizontal segments.
3. a kind of wind electricity blade transport vehicle as claimed in claim 2, it is characterised in that described lifting mechanism is lifting hydraulic pressure Oil cylinder.
4. a kind of wind electricity blade transport vehicle as claimed in claim 3, it is characterised in that lifting device also includes being located at vertical section On turnover panel counterweight and detent mechanism.
5. a kind of wind electricity blade transport vehicle as claimed in claim 4, it is characterised in that lifting hydraulic jack promotes L beam turnover panels Realized and rotated relative to girder by articulated section, so as to realize the lifting of wind electricity blade, the maximum anglec of rotation is 45 °.
CN201510397595.3A 2015-07-08 2015-07-08 A kind of wind electricity blade transport vehicle for improving lifting structures Active CN105034926B (en)

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CN113459935A (en) * 2021-07-14 2021-10-01 菏泽京九特种汽车有限公司 All-terrain wind power generation blade transport vehicle

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CN201086664Y (en) * 2007-06-19 2008-07-16 熊柏生 Variable-distance self-discharging device of automotive self-discharging vehicle
CN201309504Y (en) * 2008-09-27 2009-09-16 内蒙古北方重型汽车股份有限公司 System for lifting and steering a rigid mine self-dumping truck
DE202009012068U1 (en) * 2009-09-07 2010-02-11 Scheuerle Fahrzeugfabrik Gmbh Transport device for an elongated object
JP5642479B2 (en) * 2010-09-29 2014-12-17 新明和工業株式会社 Loading platform lifting device
CN202138261U (en) * 2011-07-11 2012-02-08 武汉神骏专用汽车制造股份有限公司 Fan blade transport vehicle with lifting rotating device
KR101292293B1 (en) * 2011-09-01 2013-08-01 대명지이씨(주) Large structures such as wind power equipment transport device and transferring vehicles having the same
CN202806524U (en) * 2012-08-08 2013-03-20 玺意(天津)物流有限公司 Multifunctional trailer for transporting large-scale wind turbine blades

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Denomination of invention: A wind power blade transport vehicle with improved lifting structure

Effective date of registration: 20211230

Granted publication date: 20171117

Pledgee: Industrial and Commercial Bank of China Limited Juye sub branch

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