CN105032671B - Energy-saving environment-friendly rotary disc type automatic spraying machine - Google Patents
Energy-saving environment-friendly rotary disc type automatic spraying machine Download PDFInfo
- Publication number
- CN105032671B CN105032671B CN201510397609.1A CN201510397609A CN105032671B CN 105032671 B CN105032671 B CN 105032671B CN 201510397609 A CN201510397609 A CN 201510397609A CN 105032671 B CN105032671 B CN 105032671B
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- Prior art keywords
- spray
- spraying
- turntable
- storehouse
- rack
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 238000005507 spraying Methods 0.000 title claims abstract description 68
- 239000007921 spray Substances 0.000 claims abstract description 94
- 239000003973 paint Substances 0.000 claims abstract description 31
- 239000000428 dust Substances 0.000 claims abstract description 29
- 239000000463 material Substances 0.000 claims abstract description 20
- 230000007613 environmental effect Effects 0.000 claims abstract description 15
- 238000005086 pumping Methods 0.000 claims abstract description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 42
- 238000004134 energy conservation Methods 0.000 claims description 14
- 238000004064 recycling Methods 0.000 claims description 14
- 238000004140 cleaning Methods 0.000 claims description 8
- 230000007246 mechanism Effects 0.000 claims description 6
- 238000001914 filtration Methods 0.000 claims description 2
- 238000007599 discharging Methods 0.000 abstract description 2
- 238000011084 recovery Methods 0.000 abstract 1
- 238000000034 method Methods 0.000 description 6
- 230000008569 process Effects 0.000 description 6
- 238000010586 diagram Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000000746 purification Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 238000004887 air purification Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 230000035800 maturation Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B14/00—Arrangements for collecting, re-using or eliminating excess spraying material
- B05B14/40—Arrangements for collecting, re-using or eliminating excess spraying material for use in spray booths
- B05B14/49—Arrangements for collecting, re-using or eliminating excess spraying material for use in spray booths specially adapted for solvents
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
- B05B13/0242—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts the objects being individually presented to the spray heads by a rotating element, e.g. turntable
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/04—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation
- B05B13/0405—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation with reciprocating or oscillating spray heads
- B05B13/041—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation with reciprocating or oscillating spray heads with spray heads reciprocating along a straight line
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B14/00—Arrangements for collecting, re-using or eliminating excess spraying material
- B05B14/40—Arrangements for collecting, re-using or eliminating excess spraying material for use in spray booths
- B05B14/43—Arrangements for collecting, re-using or eliminating excess spraying material for use in spray booths by filtering the air charged with excess material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B16/00—Spray booths
- B05B16/20—Arrangements for spraying in combination with other operations, e.g. drying; Arrangements enabling a combination of spraying operations
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Details Or Accessories Of Spraying Plant Or Apparatus (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
Abstract
The invention discloses an energy-saving environment-friendly rotary disc type automatic spraying machine, which comprises: a frame; the rotary table is rotatably arranged on the rack, a plurality of stations are arranged on the rotary table, a workbench matched with the sprayed part is arranged on each station, and the workbench is rotatably arranged on the rotary table; the spraying bins are mounted on the rack and are positioned above the rotary table, the lower parts of the spraying bins are provided with openings, and spraying devices are arranged in the spraying bins; the material conveying line is used for conveying the sprayed piece; the material taking manipulator is used for conveying the sprayed piece on the material conveying line to the turntable; the unloading manipulator is used for transporting the sprayed piece processed on the turntable to a material conveying line; the dust pumping device is arranged on the rack and used for pumping and discharging dust in the spraying cabin; and the spray paint recovery device is connected with the dust pumping device and is used for recovering the spray paint in the air. The invention adopting the structure can carry out assembly line type automatic spraying, has small occupied space, energy saving, environmental protection and high working efficiency.
Description
Technical field
The present invention relates to a kind of energy conservation and environmental protection rotating disk type automatic spraying machines.
Background technology
In existing processing technology, spraying process is the process being commonly used together, and the completion of the existing process is general
It by hand spray, and is carried out in open space, occupied ground is very big, there are a large amount of carrying flows, dirty in order to prevent
Environment is contaminated, it is necessary to which powerful wind turbine carries out working space in pump drainage dirt processing, while the ball of existing spray paint retracting device
Formula water spray cyclone can not absorb the spray paint in air well, and organic efficiency is low, and contain in the air discharged to ring
There are the substances of harmfulness in border.The present invention provides a kind of energy conservation and environmental protection rotating disk type automatic spraying machine to solve above-mentioned ask therefore
Topic.
The content of the invention
To solve the above-mentioned problems, the present invention provides a kind of energy conservation and environmental protection rotating disk type automatic spraying machine.
The technical solution adopted by the present invention to solve the technical problems is：
A kind of energy conservation and environmental protection rotating disk type automatic spraying machine, including：
Rack；
Turntable is installed in rotation in rack, and several stations are set on turntable, be all provided on each station one with by
The workbench of spray piece cooperation, the workbench are installed in rotation on turntable；
Several spraying storehouses in rack and above turntable, spray storehouse lower openings, spray in storehouse and be provided with spray
Coating device；
Material pipeline, for conveying by spray piece；
Reclaimer robot, for turntable will to be transported to by spray piece on material pipeline；
Unloading manipulator is transported to material pipeline for will be processed on turntable by spray piece；
Dust device is taken out, in rack, for carrying out pump drainage to the dust for spraying storehouse；
Spray paint retracting device is connected with taking out dust device, for recycling the spray paint in air.
The quantity in the spraying storehouse is arranged to three, and a station, the spraying are at least spaced between adjacent spraying storehouse
Storehouse cross section is in sector shape, and spraying storehouse includes both side plate, door-plate and upper cover plate, and the side plate can slide up and down to mounted on rack
On.
The spray equipment include spray gun and driving device, driving device driving spray gun move up and down, move forward and backward and
Reciprocally swinging.
Present invention additionally comprises one to be arranged on being used for being applied automatically by the bend pipe for carrying out glazing inside spray piece of material pipeline
Glaze mechanism.
One is additionally provided in the rack for carrying out the cleaning device of cleaning showers to idle workbench.
The turntable lower part is provided with the baffle for the promotion that quantity matches with station quantity, is also installed in the rack
There is a master cylinder, output shaft and the baffle fit of master cylinder promote turntable to rotate.
The pumping dust device includes wind turbine and dust filter chamber, and the wind turbine one side is connected with spraying storehouse, opposite side and
Dust filter chamber connects, and dust filter chamber exit is provided with filter screen.
The spray paint retracting device includes ball-type water spray cyclone, spray paint recycling settler and accumulator tank, the ball
Formula water spray cyclone is arranged in spraying storehouse and spraying storehouse is divided into two, wind turbine and the spray positioned at ball-type water spray cyclone one side
Storehouse connection is applied, workbench is located at the opposite side of ball-type water spray cyclone.
The ball-type water spray cyclone includes a frame, several shunting balls, water circle device, and the shunting ball, which stacks, to be set
In frame, the water circle device includes water pump, water inlet pipe and outlet pipe, and the water inlet pipe both ends are returned with water pump and spray paint
Settler connection is received, outlet pipe one end is connected with water pump, and the top of another end frame, the lower part of the frame, which is provided with, catchments
Slot, catch basin are connected with water pump.
The beneficial effects of the invention are as follows：The present invention using the above structure can carry out pipeline system automatic spraying, be sprayed
Part is dispensed by material pipeline, then will be sent to turntable by spray piece by reclaimer robot and be sprayed automatically, then by discharging machinery
Hand, which will be processed, to be moved to by spray piece on material pipeline, and then can be completed to the automatic spraying by spray piece, and spraying process is spraying
It applies in storehouse and carries out, confined space spraying can facilitate the purification of air and the recycling of spray paint；The mechanism form of the present invention accounts for simultaneously
Ground area is small, energy conservation and environmental protection, and work efficiency is high.
Description of the drawings
The present invention is further described with reference to the accompanying drawings and examples：
Fig. 1 is the schematic diagram of the present invention；
Fig. 2 is turntable and the schematic diagram in spraying storehouse；
Fig. 3 is the schematic diagram of spray paint recycling settler.
Specific embodiment
With reference to Fig. 1~Fig. 3, the present invention is a kind of energy conservation and environmental protection rotating disk type automatic spraying machine, including：
Rack 1；
Turntable 2 is installed in rotation in rack 1, and several stations are set on turntable 2, one is all provided on each station
With the workbench 3 coordinated by spray piece 0, which is installed in rotation on turntable 2；
Several spraying storehouses 4, in rack 1 and above turntable 2, spray 4 lower openings of storehouse, spray and set in storehouse 4
It is equipped with spray equipment；
Material pipeline 5, for conveying by spray piece 0；
Reclaimer robot 6, for turntable 2 will to be transported to by spray piece 0 on material pipeline 5；
Unloading manipulator 7 is transported to material pipeline 5 for will be processed on turntable 2 by spray piece 0；
Dust device is taken out, in rack 1, for carrying out pump drainage to the dust for spraying storehouse 4；
Spray paint retracting device is connected with taking out dust device, for recycling the spray paint in air.
The present invention using the above structure can carry out pipeline system automatic spraying, be matched somebody with somebody by spray piece 0 by material pipeline 5
Send, then will be sent to turntable 2 by spray piece 0 by reclaimer robot 6 and be sprayed automatically, then by unloading manipulator 7 will process by
Spray piece 0 is moved on material pipeline 5, and then can be completed to the automatic spraying by spray piece 0, and spraying process carries out in spraying storehouse 4,
Confined space spraying can facilitate the purification of air and the recycling of spray paint；The mechanism form floor space of the present invention is small simultaneously, section
Can be environmentally friendly, work efficiency is high.
As shown in the figure, the quantity in spraying storehouse 4 is arranged to three, which can be configured according to actual conditions, not office
It is limited to three, a station is at least spaced between adjacent spraying storehouse 4, once to be done afterwards with the time to being sprayed by spray piece 0
Dry to be sprayed next time again, spraying 4 cross section of storehouse includes both side plate 41, door-plate 42 and upper cover plate in sector shape, spraying storehouse 4
43, side plate 41 can slide up and down in rack 1, remaining station can be used for being detected after spraying by spray piece 0 and
It is dry.Spray equipment include spray gun 81 and driving device 82, driving device 82 drive spray gun 81 move up and down, move forward and backward,
Reciprocally swinging so that spray gun 81 can follow the forming movement by spray piece 0.After the completion of spray equipment by spray piece 0 to being sprayed, turn
Disk 2 needs to rotate a station, and side plate 41 rises by spray piece 0 turntable 2 can be followed to rotate at this time.The spraying storehouse 4 of the structure
May be such that spraying can carry out in smaller confined space, recycled beneficial to subsequent air purification and spray paint, reduce energy consumption and
Floor space.
As shown in the figure, present invention additionally comprises one be arranged on material pipeline 5 be used for being applied by 0 inside bend pipe of spray piece
The automatic glazing mechanism 9 of bend pipe of glaze, the wherein automatic glazing mechanism 9 of bend pipe are existing mature structure, and it is not described here in detail.
As shown in the figure, one is additionally provided in rack 1 for carrying out the cleaning device of cleaning showers to idle workbench 3
10.In the course of work of turntable 2, all there are a vacant phases in one cycle (not to be existed at this time by spray piece 0 for each station
Thereon), when the station is vacant, cleaning showers are carried out to it by cleaning device 10 to keep its tidiness.
As shown in the figure, 2 lower part of turntable is provided with the baffle for promotion that quantity and station quantity match, in rack 1
A master cylinder is also equipped with, output shaft and the baffle fit of master cylinder promote turntable 2 to rotate.Cylinder promotion is steady controllable, energy saving
It is time saving.
As shown in the figure, taking out dust device includes wind turbine 11 and dust filter chamber 12,11 one side of wind turbine is connected with spraying storehouse, separately
One side is connected with dust filter chamber 12, and 12 exit of dust filter chamber is provided with filter screen.Spray paint retracting device includes ball-type
Water spray cyclone, spray paint recycling settler 16 and accumulator tank 13, ball-type water spray cyclone are arranged in spraying storehouse 4 and will sprayings
Storehouse 4 is divided into two, and wind turbine 11 is connected with the spraying storehouse 4 positioned at ball-type water spray cyclone one side, and workbench 3 is located at ball-type moisture film collection
The opposite side of dirt device.Ball-type water spray cyclone includes a frame 14, several shunting balls 15, water circle device, and shunting ball 15 stacks
It is arranged in frame 14, water circle device includes water pump, water inlet pipe and outlet pipe, and water inlet pipe both ends are recycled with water pump and spray paint
Settler 16 connects, and outlet pipe one end is connected with water pump, and the top of another end frame 14, the lower part of frame 14, which is provided with, catchments
Slot, catch basin are connected with water pump.Pumping dust device and spray paint retracting device concrete operating principle using the above structure is as follows,
Wind turbine 11 works the air that will be sprayed in storehouse 4 from the extraction of spraying storehouse, is needed into air before passage wind turbine 11 through ball-type water
Cascade in film dust arrester, the cascade number of plies produced by shunting ball 15 is more, and the spray paint in air can be carried out well
It absorbs, air is absorbed by most of spray paint after cascade by cascade, by wind turbine 11 into dust filter chamber 12, passes through dust
Filter screen in filter chamber 12 further filters the dust in air；The water of spray paint is absorbed, into catch basin, is then existed
Recycling is filtered into spray paint recycling settler 16 under the action of water pump, spray paint recycling settler 16 is tied for existing maturation
Structure, it is not described here in detail, and spray paint is sent to spray equipment after filtering, and water continues under 14 overhead stream of frame, manufactures cascade, absorbs
Spray paint recycles.
Above-described embodiment is the preferred embodiment of the present invention, and the present invention can also have other embodiments.The technology of this field
Personnel can also make equivalent variations or replacement on the premise of without prejudice to spirit of the invention, these equivalent modifications or replacement are wrapped
It is contained in the scope set by the application claim.
Claims (7)
1. a kind of energy conservation and environmental protection rotating disk type automatic spraying machine, it is characterised in that including：
Rack；
Turntable is installed in rotation in rack, and several stations are set on turntable, one is all provided on each station and by spray piece
The workbench of cooperation, the workbench are installed in rotation on turntable；
Several spraying storehouses in rack and above turntable, spray storehouse lower openings, spray and spraying dress is provided in storehouse
It puts；
Material pipeline, for conveying by spray piece；
Reclaimer robot, for turntable will to be transported to by spray piece on material pipeline；
Unloading manipulator is transported to material pipeline for will be processed on turntable by spray piece；
Dust device is taken out, in rack, for carrying out pump drainage to the dust for spraying storehouse；
Spray paint retracting device is connected with taking out dust device, for recycling the spray paint in air；
One is arranged on the automatic glazing mechanism of bend pipe being used for being carried out glazing by spray piece inside of material pipeline；
The quantity in the spraying storehouse is arranged to three, and a station is at least spaced between adjacent spraying storehouse, and the spraying storehouse is horizontal
Section is in sector shape, and spraying storehouse includes both side plate, door-plate and upper cover plate, and the side plate can slide up and down in rack.
A kind of 2. energy conservation and environmental protection rotating disk type automatic spraying machine as described in claim 1, it is characterised in that the spray equipment bag
Spray gun and driving device are included, spray gun is driven to move up and down, move forward and backward for driving device and reciprocally swinging.
3. a kind of energy conservation and environmental protection rotating disk type automatic spraying machine as described in claim 1, it is characterised in that also set in the rack
One is equipped with for carrying out the cleaning device of cleaning showers to idle workbench.
4. a kind of energy conservation and environmental protection rotating disk type automatic spraying machine as described in claim 1, it is characterised in that the turntable lower part is set
Be equipped with the baffle for the promotion that quantity and station quantity match, be also equipped with a master cylinder in the rack, master cylinder it is defeated
Shaft promotes turntable to rotate with baffle fit.
A kind of 5. energy conservation and environmental protection rotating disk type automatic spraying machine as described in claim 1, it is characterised in that the pumping dust device
Including wind turbine and dust filter chamber, the wind turbine one side is connected with spraying storehouse, and opposite side is connected with dust filter chamber, dust filtering
Room exit is provided with filter screen.
A kind of 6. energy conservation and environmental protection rotating disk type automatic spraying machine as claimed in claim 5, it is characterised in that the spray paint recycling
Device includes ball-type water spray cyclone, spray paint recycling settler and accumulator tank, the ball-type water spray cyclone and is arranged on spraying
It is divided into two in storehouse and by spraying storehouse, wind turbine is connected with the spraying storehouse positioned at ball-type water spray cyclone one side, and workbench is located at ball
The opposite side of formula water spray cyclone.
A kind of 7. energy conservation and environmental protection rotating disk type automatic spraying machine as claimed in claim 6, it is characterised in that the ball-type moisture film collection
Dirt device includes a frame, several shunting balls, water circle device, and the shunting ball stacking is arranged in frame, the water Xun Huan dress
It puts including water pump, water inlet pipe and outlet pipe, the water inlet pipe both ends are connected with water pump and spray paint recycling settler, outlet pipe one
End is connected with water pump, and the top of another end frame, the lower part of the frame is provided with catch basin, and catch basin is connected with water pump.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510397609.1A CN105032671B (en) | 2015-07-07 | 2015-07-07 | Energy-saving environment-friendly rotary disc type automatic spraying machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510397609.1A CN105032671B (en) | 2015-07-07 | 2015-07-07 | Energy-saving environment-friendly rotary disc type automatic spraying machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105032671A CN105032671A (en) | 2015-11-11 |
| CN105032671B true CN105032671B (en) | 2018-05-25 |
Family
ID=54439981
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510397609.1A Expired - Fee Related CN105032671B (en) | 2015-07-07 | 2015-07-07 | Energy-saving environment-friendly rotary disc type automatic spraying machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105032671B (en) |
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Also Published As
| Publication number | Publication date |
|---|---|
| CN105032671A (en) | 2015-11-11 |
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