CN105023752B - Printed flexible electrolytic capacitor and manufacturing method thereof - Google Patents

Printed flexible electrolytic capacitor and manufacturing method thereof Download PDF

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CN105023752B
CN105023752B CN201410174909.9A CN201410174909A CN105023752B CN 105023752 B CN105023752 B CN 105023752B CN 201410174909 A CN201410174909 A CN 201410174909A CN 105023752 B CN105023752 B CN 105023752B
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anode
flexible
paper
electrochemical capacitor
printing
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CN105023752A (en
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刘静
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Beijing Dream Ink Technology Co Ltd
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Technical Institute of Physics and Chemistry of CAS
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Abstract

The invention discloses a printed flexible electrolytic capacitor and a manufacturing method thereof, wherein the printed flexible electrolytic capacitor comprises: the device comprises a flexible anode supporting substrate, an anode made of low-melting-point metal ink printed on the anode substrate, an insulating layer dielectric formed after an anode metal film is oxidized through an electrolytic process, an electrolyte serving as a cathode and the flexible cathode supporting substrate. According to the printed electrolytic capacitor and the manufacturing method thereof, the low-melting-point liquid metal ink is introduced and the oxide insulating layer is manufactured through an electrolytic process, so that the whole printed electrolytic capacitor can be directly manufactured in a printing mode, and the printed substrate adopts a flexible substrate and can be manufactured into a wearable high-capacity capacitor battery; the whole manufacturing process has low requirement on environment and can be finished under normal temperature and conventional conditions, so that the complexity of the electrolytic capacitor manufacturing process is obviously reduced, the manufacturing efficiency is greatly improved, and the cost is reduced.

Description

Flexible electrochemical capacitor of a kind of printing-type and preparation method thereof
Technical field
The present invention relates to electric capacity manufacture technology field, more particularly to coating and cell reaction are printed by means of low-melting-point metal A kind of flexible electrochemical capacitor of printing-type and preparation method that mode is realized.
Background technology
Electric capacity is the device for accommodating electric charge, any two is insulated from each other and the conductor that is spaced closely together between may make up One capacitor.Electric capacity has extensive use in the electronic device, is usually used in energy storage, control, and separated by direct communication, coupling in circuit In terms of conjunction, bypass, filtering, resonant tank.Wherein, accumulation energy type capacitor collects electric charge by rectifier, and by the energy of storage Amount is sent to the output end of power supply by converter lead, thus acts as a kind of battery.According to different power requirements, capacitor Can be using the mode such as series, parallel or its combination.Capacitor can store electric charge in the presence of outer making alive.Due to being a kind of Physical energy storage device, electric capacity has the advantages that the charging interval is short, power output is high, long lifespan.
In various electric capacity, electrochemical capacitor be a kind of unit volume capacity can beyond tens of to hundreds times of conventional capacitance electricity Hold, and cost is relatively low, thus with extensive use.Common electrolytic capacitor uses aluminium or tantalum metal foil as positive pole, with gold Belong to the insulating oxide of paper tinsel as dielectric, negative electrode is then collectively constituted by conductive material, electrolyte etc., because electrolyte is negative electrode Major part, electrochemical capacitor therefore and gain the name.So far, the limitation due to manufacture material and process characteristic, such electric capacity are general It is presented as rigid structure.
Current electrochemical capacitor can realize production mechanization and the automation of scale.Wherein, aluminium electrolutic capacitor master To be made according to corrosion and two-step process of mutually energizing.Wherein, etching process be dependent on corrosive liquid species, concentration, temperature, former paper tinsel into Point, paper tinsel speed and power supply type, voltage etc. are carried out in structure, surface state, corrosion process;Technique of energizing then is used to manufacture electricity Dielectric oxide film.Due to these factors, traditional electrochemical capacitor facility investment is big, and manufacturing process is generally sufficiently complex, consumption energy consumption Water, and certain environment can be caused to pollute, due to technique limitation, this kind of electrochemical capacitor is difficult to flexible and foldable device is made.Closely Nian Lai, as a large amount of novel flexible electronic installations include the appearance of wearable device, the demand sharp increase to flexible battery.For This, if whole manufacture crafts of electrochemical capacitor can be developed into printing-type, is expected to realize flexible electric capacity or even battery, and can be big The big cost of manufacture for simplifying electrochemical capacitor, so as to meet growing demand.However, can be presented at present with fluid state Conductive ink extremely lacks, and electrolyte thickness is generally difficult to be made to very thin in electrochemical capacitor, thus can seriously restrict institute's shape Into electrochemical capacitor capacity.For this reason, it may be necessary to seek feasible way from new technical concept.
The content of the invention
(1) technical problem to be solved
The technical problem to be solved in the present invention is that being difficult realization for existing electrochemical capacitor manufacturing technology directly prints thus The more difficult deficiency for forming flexible device, there is provided one for introducing low-melting-point metal ink and its ultrathin insulating layer electrolyte electrolysis process The flexible electrochemical capacitor of kind of printing-type and preparation method, it can be ensured that the quick manufacture of corresponding device, be obviously improved capacity or even technology Use upper flexibility.
(2) technical scheme
In order to solve the above-mentioned technical problem, the invention provides a kind of flexible electrochemical capacitor of printing-type, the printing-type is soft Property electrochemical capacitor includes:Flexible anode support substrate, anode, insulating barrier dielectric, the electrolyte and Flexible cathodes for serving as negative electrode Support substrate;The anode is printed on anode base by low melting point liquid metal ink and made;The insulating barrier dielectric is The insulating barrier dielectric formed after being aoxidized to anode by electrolysis process.
Preferably, the flexible anode support substrate is coated paper, moistureproof paper, light proof paper, waterproof paper, insulating paper, insect prevention One kind in paper, sensing paper, facing paper, pouncing paper, plastics, cloth, malthoid and glass cloth.
Preferably, the anode is to be coated in the film being made on anode support base by low melting point liquid metal ink.
Preferably, the low melting point liquid metal ink be pure gallium or by containing indium, tin, mercury, sodium, potassium, caesium, lead, One kind in bismuth, tin, copper, aluminium and chromium, it is dissolved in the low temperature multicomponent alloy formed in gallium for two or three;The matter of gallium in the alloy Amount proportioning is 50%~99%, during remaining composition is indium, tin, mercury, sodium, potassium, caesium, lead, bismuth, tin, copper, aluminium and chromium in the alloy One kind, two or three;When remaining metal added in gallium is two or three, remaining described intermetallic quality is matched somebody with somebody Than for any collocation.
Preferably, the insulating barrier dielectric is to be powered after being sprayed water to the anode after impressed cathodic, by cell reaction The insulating barrier thin dielectric film that technique is formed after anode metal film superficial is aoxidized.
Preferably, the electrolyte for serving as negative electrode is the solution class electrolyte for being close to the insulating barrier thin dielectric film.
Preferably, it is described serve as negative electrode electrolyte be:Carbonic acid, sulfuric acid, nitric acid, phosphoric acid, acetic acid, barium hydroxide, a water The one kind closed in ammonia, Kocide SD, sodium chloride, potassium chloride, sodium carbonate, calcium carbonate, sodium acid carbonate, copper sulfate crystal is dissolved in after water Acid, alkali, the salting liquid class electrolyte of formation.
Preferably, the Flexible cathodes support substrate is coated paper, moistureproof paper, light proof paper, waterproof paper, insulating paper, insect prevention Paper, sensing paper, facing paper, pouncing paper, plastics, cloth, malthoid and one kind in glass cloth are existed by a kind of in these materials The film that surface coating low-melting-point metal ink is supported.
Preferably, 0.01wt%~80wt% conductive nanometers are contained in the conducting metal ink, electrolyte solution Grain;The conductive nanoparticle is particle diameter 1nm~900nm platinum, gold, silver, copper, iron, aluminium, antimony, bismuth, cadmium, germanium, nickel, rhodium, Tantalum, lead, tungsten, rhenium, constantan, tungsten-rhenium alloy or nickel-cadmium, CNT or graphene.
In order to solve the above-mentioned technical problem, the invention provides a kind of method for making the flexible electrochemical capacitor of printing-type, institute The method of stating is divided into following steps:
Determine flexible anode support substrate and Flexible cathodes support substrate;
The low melting point liquid metal ink is coated on anode support base surface by printing equipment, anode is formed;
Anode surface is sprayed water, water membrane is formed, is attached on the moisture film by a kind of sheet metal in gold, silver, copper Serve as negative electrode;
Power supply is connected between the anode and negative electrode, cell reaction occurs in moisture film, the oxygen produced at its Anodic The low-melting-point metal film oxidation of anode surface is formed a thin layer insulating barrier, serves as dielectric by gas;
Remove sheet metal negative electrode;
In insulating barrier dielectric surface spray solution class electrolyte, the negative electrode of electrochemical capacitor is used as;
Flexible cathodes support substrate is attached on electrolyte solution surface;
Low-melting-point metal ink is applied on the Flexible cathodes support substrate surface;
The structure being encapsulated between anode support base, cathode support substrate is fixed using fixture;
Avoid solution from evaporating end encapsulation using silica gel, that is, form electrochemical capacitor;
Repeat the above steps, form multilayer electrochemical capacitor.
(3) beneficial effect
The flexible electrochemical capacitor of the printing-type of the present invention and preparation method, due to introducing low melting point liquid metal ink and electricity Solution technique so that whole electrochemical capacitor can directly be made in the way of printing, and printed substrates use flexible substrates, can make Into wearable class or folding capacitor batteries;In addition, the electrolyte thin film thickness that electrolysis process is made is small, thus it is easily formed Large bulk capacitance;Whole manufacture craft is not high to environmental requirement, can be completed under normal temperature and normal condition, thus significantly reduces The complexity of electrochemical capacitor preparation technology, increases substantially its producing efficiency and reduces cost.Using this method obtain it is soft Property electrochemical capacitor, can be widely used for various electronics industry particularly wearable electronic.The technology that the present invention is provided has general All over meaning, in addition to for making electrochemical capacitor device on a flexible substrate, be also applied for other hard substrates, such as glass, metal, Timber etc..
Brief description of the drawings
In order to illustrate more clearly about the embodiment of the present invention or technical scheme of the prior art, below will be to embodiment or existing There is the accompanying drawing used required in technology description to be briefly described, it should be apparent that, drawings in the following description are only this Some embodiments of invention, for those of ordinary skill in the art, on the premise of not paying creative work, can be with Other accompanying drawings are obtained according to these accompanying drawings.
Fig. 1 is the preparation method steps flow chart of one embodiment according to a kind of flexible electrochemical capacitor of printing-type of the invention Figure;
Fig. 2 is the flexible electrolytic capacitor of printing-type according to a kind of embodiment 1 of the flexible electrochemical capacitor of printing-type of the invention Structural representation;
Fig. 3 is the plane formula multilayer electrochemical capacitor knot of the embodiment 2 according to a kind of flexible electrochemical capacitor of printing-type of the invention Structure schematic diagram;
Fig. 4 is the column formula multilayer electrochemical capacitor knot of the embodiment 3 according to a kind of flexible electrochemical capacitor of printing-type of the invention Structure schematic diagram.
Embodiment
With reference to Figure of description and embodiment, the embodiment to the present invention is described in further detail.With Lower embodiment is merely to illustrate the present invention, but can not be used for limiting the scope of the present invention.
With reference to the accompanying drawings and examples, the embodiment to the present invention is described in further detail.Implement below Example is used to illustrate the present invention, but is not limited to the scope of the present invention.
The invention provides a kind of flexible electrochemical capacitor of printing-type, including:Flexible anode support substrate, anode, insulating barrier Dielectric, the electrolyte for serving as negative electrode and Flexible cathodes support substrate;The anode is printed on by low melting point liquid metal ink Anode is made on base;The insulating barrier dielectric is the insulating barrier dielectric formed after being aoxidized to anode by electrolysis process.
Flexible anode support substrate is coated paper, moistureproof paper, light proof paper, waterproof paper, insulating paper, insect preservative paper, sensing paper, dress The one kind adornd in paper, pouncing paper, plastics, cloth, malthoid and glass cloth.Anode is to be coated in sun by low melting point liquid metal ink The film being made in the support substrate of pole.
Low melting point liquid metal ink is pure gallium or by containing indium, tin, mercury, sodium, potassium, caesium, lead, bismuth, tin, copper, aluminium With in chromium it is a kind of, be dissolved in the low temperature multicomponent alloy that is formed in gallium for two or three;The quality proportioning of gallium is in the alloy 50%~99%, in the alloy remaining composition be one kind in indium, tin, mercury, sodium, potassium, caesium, lead, bismuth, tin, copper, aluminium and chromium, Two or three;When remaining metal added in gallium is two or three, remaining described intermetallic quality proportioning is to appoint Meaning collocation.
Insulating barrier dielectric is to be powered after being sprayed water to the anode after impressed cathodic, by cell reaction technique that anode is golden The insulating barrier thin dielectric film formed after the superficial oxidation of category film.
The electrolyte for serving as negative electrode is the solution class electrolyte for being close to the insulating barrier thin dielectric film.
The electrolyte for serving as negative electrode is:Carbonic acid, sulfuric acid, nitric acid, phosphoric acid, acetic acid, barium hydroxide, a hydration ammonia, hydroxide A kind of in copper, sodium chloride, potassium chloride, sodium carbonate, calcium carbonate, sodium acid carbonate, copper sulfate crystal be dissolved in formed after water acid, Alkali, salting liquid class electrolyte.
Flexible cathodes support substrate is coated paper, moistureproof paper, light proof paper, waterproof paper, insulating paper, insect preservative paper, sensing paper, dress Adorn paper, pouncing paper, plastics, cloth, malthoid and one kind in glass cloth or on surface apply eutectic by a kind of in these materials The film that point metallic ink is supported.
Contain 0.01wt%~80wt% conductive nanoparticles in conducting metal ink, electrolyte solution;The conduction Property nano particle be particle diameter 1nm~900nm platinum, gold, silver, copper, iron, aluminium, antimony, bismuth, cadmium, germanium, nickel, rhodium, tantalum, lead, tungsten, rhenium, Constantan, tungsten-rhenium alloy or nickel-cadmium, CNT or graphene.
As shown in figure 1, the preparation method that the present invention also provides a kind of flexible electrochemical capacitor of printing-type, comprises the following steps:
S1:Determine flexible anode support substrate, Flexible cathodes support substrate;
S2:The low melting point liquid metal ink is coated on anode support base surface by printing equipment, sun is formed Pole;
S3:Anode surface is sprayed water, water membrane is formed, is attached on this moisture film by a kind of sheet metal in gold, silver, copper Negative electrode is served as, power supply is connected between this anode and negative electrode afterwards, cell reaction then occurs in moisture film, is produced at its Anodic The low-melting-point metal film oxidation of anode surface is consequently formed a thin layer insulating barrier, serves as dielectric by raw oxygen;Move afterwards Walk sheet metal negative electrode;
S4:In insulating barrier dielectric surface spray solution class electrolyte, the negative electrode of electrochemical capacitor is used as;
S5:Flexible cathodes support substrate is attached on electrolyte solution surface, is applied on the Flexible cathodes support substrate surface Low-melting-point metal ink is applied, afterwards the structure being encapsulated between anode support base, cathode support substrate is compressed using fixture It is fixed, and avoid solution from evaporating end encapsulation using silica gel, that is, form electrochemical capacitor;
S6:Repeat the above steps, form multilayer electrochemical capacitor.
Embodiment 1:
It is the flexible electrolytic capacitor structural representation of printing-type of the embodiment of the present invention 1 shown in Fig. 2.It is soft in the present embodiment Property anode support base 1 from 5cm*5cm*0.05mm coated paper, will contain 0.25wt% gallium oxides in this substrate Liquid gallium conducting metal ink prints painting and is covered with the form of a film, the conductive film 2 that thickness is 0.1mm is formed, in this electrode Drawn with regular copper lines and be used as follow-up capacitor anode terminals 3 in film end.In the above-mentioned surface sprinkling of film 2, one layer is formed Thickness about 1mm moisture film, attaches copper metal piece as negative electrode on this moisture film, now, electricity is connected between the anode and cathode Source, then occurs cell reaction in moisture film, and the oxygen produced wherein at gallium thin film positive pole is by the shallow-layer surface of anode gallium film Partial oxidation, is consequently formed a thin layer gallium oxide insulating barrier 4, serves as the dielectric of electrochemical capacitor, metal copper sheet is removed afterwards, in It is that gallium oxide insulating barrier 4 i.e. direction is extraneous.Now, 5cm*5cm*0.05mm coated paper is attached on the surface of insulating barrier dielectric 4 5, spray concentration is 10wt% NaCl aqueous electrolytes on paper, after it permeates paper 5, then in paper exterior face surface Printing applies and applies the liquid gallium low-melting-point metal ink containing 0.25wt% gallium oxides, forms the conductive thin that thickness is 0.1mm Film 6, is drawn with regular copper lines in this film end and is used as follow-up capacitance cathode terminals 7.Thus flexible electrolysis electricity is just completed The making of appearance.This electric capacity is charged in use, once terminals 3,7 connect power supply positive and negative electrode respectively, you can realize to electric capacity Quick charge;During to electronics, respectively by terminals 3,7 connection of electronic devices two ends, then power supply can be achieved.
Note:
Moisture film is intended only as middle processing link and used, and evaporates afterwards, therefore not shown in figure.
Copper metal piece is used as middle processing link, not shown in figure.
Embodiment 2:
It is the plane formula multilayer electrolytic capacitor structure schematic diagram of the embodiment of the present invention 2 shown in Fig. 3.The present embodiment is folded for plane Layer electrochemical capacitor, more than 2 electrochemical capacitors being made in embodiment 1, which are stacked, to be formed, and thus reaches bigger storing up electricity Density.6 layers of electrochemical capacitor, respectively 11,22,33,44,55,66 are had in Fig. 3.Each of which layer electrolytic capacitor structure and system Make method completely in the same manner as in Example 1.
Embodiment 3:
Fig. 4 is the column formula multilayer electrolytic capacitor structure schematic diagram of the embodiment of the present invention 3, and it is in concentric annular structure to have 6 layers Electrochemical capacitor, respectively 11,22,33,44,55,66.Each of which layer electrolytic capacitor structure is in cylinder, structure and shape There is difference with foregoing, be primarily to facilitate some applications or moulding demand, but preparation method completely with phase in embodiment 1 Together.
Embodiment of above is merely to illustrate the present invention, rather than limitation of the present invention.Although with reference to embodiment to this hair It is bright to be described in detail, it will be understood by those within the art that, to technical scheme carry out it is various combination, Modification or equivalent substitution, without departure from the spirit and scope of technical solution of the present invention, the right that all should cover in the present invention is wanted Ask among scope.

Claims (7)

1. the flexible electrochemical capacitor of a kind of printing-type, it is characterised in that the flexible electrochemical capacitor of the printing-type includes:Flexible anode branch Support group bottom, anode, insulating barrier dielectric, the electrolyte for serving as negative electrode and Flexible cathodes support substrate;The insulating barrier dielectric For the insulating barrier dielectric formed after being aoxidized to anode by electrolysis process;
Wherein, the flexible anode support substrate is coated paper, moistureproof paper, light proof paper, waterproof paper, insulating paper, insect preservative paper, sensing One kind in paper, facing paper, pouncing paper, plastics, cloth, malthoid and glass cloth;
The anode is to be coated in the film being made on anode support base by low melting point liquid metal ink;
The insulating barrier dielectric is to be powered after being sprayed water to the anode after impressed cathodic, by cell reaction technique that anode is golden The insulating barrier thin dielectric film formed after the superficial oxidation of category film.
2. the flexible electrochemical capacitor of printing-type according to claim 1, it is characterised in that the low melting point liquid metal ink Be pure gallium or in containing indium, tin, mercury, sodium, potassium, caesium, lead, bismuth, copper, aluminium and chromium it is a kind of, be dissolved in gallium two or three The low temperature multicomponent alloy of middle formation;The quality proportioning of gallium is 50%~99% in the alloy;Remaining gold added in gallium Belong to for two or three when, remaining described intermetallic quality proportioning be any collocation.
3. the flexible electrochemical capacitor of printing-type according to claim 1 or 2, it is characterised in that the electrolysis for serving as negative electrode Matter is to be close to the solution class electrolyte of the insulating barrier thin dielectric film.
4. the flexible electrochemical capacitor of printing-type according to claim 3, it is characterised in that the electrolyte for serving as negative electrode For:Carbonic acid, sulfuric acid, nitric acid, phosphoric acid, acetic acid, barium hydroxide, one hydration ammonia, Kocide SD, sodium chloride, potassium chloride, sodium carbonate, A kind of in calcium carbonate, sodium acid carbonate, copper sulfate crystal is dissolved in the acid formed after water, alkali, salting liquid class electrolyte.
5. the flexible electrochemical capacitor of printing-type according to claim 4, it is characterised in that the Flexible cathodes support substrate is Coated paper, moistureproof paper, light proof paper, waterproof paper, insulating paper, insect preservative paper, sensing paper, facing paper, pouncing paper, plastics, cloth, malthoid With one kind in glass cloth;Or by a kind of Flexible cathodes support substrate constituted in these materials on the surface away from anode Apply the film that low-melting-point metal ink is supported.
6. the flexible electrochemical capacitor of printing-type according to claim 5, it is characterised in that low-melting-point metal ink or electrolyte Contain 0.01wt%~80wt% conductive nanoparticles in solution;The conductive nanoparticle is particle diameter 1nm~900nm's Platinum, gold, silver, copper, iron, aluminium, antimony, bismuth, cadmium, germanium, nickel, rhodium, tantalum, lead, tungsten, rhenium, constantan, tungsten-rhenium alloy, nickel-cadmium, carbon nanometer Pipe or graphene.
7. a kind of method of the flexible electrochemical capacitor of printing-type for making described in any one of claim 1~6, methods described be divided into as Lower step:
Determine flexible anode support substrate and Flexible cathodes support substrate;
The low melting point liquid metal ink is coated on anode support base surface by printing equipment, anode is formed;
Anode surface is sprayed water, water membrane is formed, attaches and served as by a kind of sheet metal in gold, silver, copper on the moisture film Negative electrode;
Power supply is connected between the anode and negative electrode, cell reaction occurs in moisture film, the oxygen produced at its Anodic will The low-melting-point metal film oxidation of anode surface, forms a thin layer insulating barrier, serves as dielectric;
Remove sheet metal negative electrode;
In insulating barrier dielectric surface spray solution class electrolyte, the negative electrode of electrochemical capacitor is used as;
Flexible cathodes support substrate is attached on electrolyte solution surface;
Low-melting-point metal ink is applied on the Flexible cathodes support substrate surface;
The structure being encapsulated between anode support base, cathode support substrate is fixed using fixture;
Avoid solution from evaporating end encapsulation using silica gel, that is, form electrochemical capacitor;
Repeat the above steps, form multilayer electrochemical capacitor.
CN201410174909.9A 2014-04-28 2014-04-28 Printed flexible electrolytic capacitor and manufacturing method thereof Active CN105023752B (en)

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CN106840226B (en) * 2017-03-29 2019-09-20 南京大学 Flexible wearable health sensor and its preparation and measurement method based on micro optical fiber structure
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