CN105019065B - Short route is without drawing-off poly-floss spinning apparatus - Google Patents

Short route is without drawing-off poly-floss spinning apparatus Download PDF

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Publication number
CN105019065B
CN105019065B CN201510444713.1A CN201510444713A CN105019065B CN 105019065 B CN105019065 B CN 105019065B CN 201510444713 A CN201510444713 A CN 201510444713A CN 105019065 B CN105019065 B CN 105019065B
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poly
floss
cover plate
spinning
roller
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CN105019065A (en
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张圣忠
赵磊
王洛涛
高小亮
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Yancheng Vocational Institute of Industry Technology
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Yancheng Vocational Institute of Industry Technology
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Priority to CN201510444713.1A priority Critical patent/CN105019065B/en
Priority to PCT/CN2015/089023 priority patent/WO2017016049A1/en
Publication of CN105019065A publication Critical patent/CN105019065A/en
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    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01HSPINNING OR TWISTING
    • D01H1/00Spinning or twisting machines in which the product is wound-up continuously
    • D01H1/02Spinning or twisting machines in which the product is wound-up continuously ring type
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01HSPINNING OR TWISTING
    • D01H5/00Drafting machines or arrangements ; Threading of roving into drafting machine
    • D01H5/18Drafting machines or arrangements without fallers or like pinned bars
    • D01H5/70Constructional features of drafting elements
    • D01H5/72Fibre-condensing guides

Abstract

The invention discloses a kind of short route without drawing-off poly-floss spinning apparatus, gather part and twisting winding moulding section including feeding part, combing remove impurity part, conveying;Feeding part includes feed plate, lower feed plate, feed roll motor and adjusts the governor motion of upper feed plate and the spacing of lower feed plate;Combing remove impurity part includes cover plate and the combing roller being arranged in cover plate, is provided with charging aperture, discharging opening and impurity discharging port on cover plate;Conveying is gathered part and is included input quill, the poly-floss notch being arranged on input quill end, has the negative tube of air draught groove, is positioned at the front roller of negative tube side, is set in negative tube and the grid ring on front roller and the preliminary roller contacted with front roller.Apparatus of the present invention spinning line is short, efficiency is high, technology controlling and process point is few, for spinning, enterprise saves production cost, the super short-thin soft fibers such as optimum use kapok, fuds fuddled, noil, circular regeneration cotton, the advantage that the poly-floss spinning that this device is formed takes into account compact spinning and RING SPINNING.

Description

Short route is without drawing-off poly-floss spinning apparatus
Technical field
The present invention relates to textile technology field, specifically a kind of short route is without drawing-off poly-floss spinning apparatus.
Background technology
According to the preliminary statistics, cotton spinning ring spinning line accounts for more than the 62% of yarn total amount in the world, and with ultrashort fine and soft fibre Dimension for spinning material yarn ratio be only about 1%, but domestic on cotton spinning RING SPINNING use kapok, The super short-thin soft fibers such as cashmere are the most few as the ratio of spinning material, even with ultrashort fine and soft fibre Dimension, as spinning material, typically relies on woolen spinning or Revolving cup spinning production system produces these super short-thin soft fibers again Closing yarn, but the yarn yarn count that both Yarn spinning methods are produced is relatively thick, feel is harder, and mixing inequality, product is only Only it is limited to the use of low and middle-grade woven fabric.
In today that market resource day is becoming tight, for various super short-thin soft fibers, the most functional ultrashort Fine and soft fiber, can't be made full use of by market at present, even if being used in the long flow process processing of cotton system, The raising the most by a small margin of the high-load of super short-thin soft fiber, major part super short-thin soft fiber is at opening picking, comb Cotton and combing process thereof have to become noil, otherwise enter later process such as drafting, rove, spinning process In, it is impossible to realizing drawing-off smoothly, super short-thin soft fiber Yarn Processing Technology difficult point is that fibre length is short and fine Length inhomogeneity is poor, fiber strength is low for dimension.It is similar to the functional environmental protection fibers such as kapok, because of its length relatively Short, intensity is relatively low, obvolvent is poor, be difficult to individually spin with the spinning process of traditional ring spinning, have many at present Weaving scientific research personnel transforms by carrying out the poly-floss spinning technique of long flow process on each road spinning process equipment, as to super Fine and soft fiber carries out pretreatment, improves the spinnability of this fibrid;Opening picking uses short route, suitably reduces and opens Pine and the spacing of noil part, reduce the rotating speed of hitting part;Cylinder position is raised, in technique on carding device Reduce licker-in speed;And strip adoption evereven, draw zone increase additional friction force circle, reduce roller every Away from, increase the measures such as rubber roll pressurization;Rove uses False twister, suitably increases roving twist factor and reduces drawing-off Space, increase reel cage pressure;Spun yarn suitably reduces spindle and front roller speed, uses new cushion rubber and cushion rubber pin, Actively reduce Yarn filoplume.But the operation of this poly-floss spinning technique transformation is many, cost is high, technique is still hard to control System, the yarn qualities index such as though the content of super short-thin soft fiber can increased, bar is dry, filoplume, strength is one Determine to increase in degree, but still the quality yarns of preferable super short-thin soft fiber height blending ratio can not be obtained.
Therefore develop a kind of short route, poly-floss spinning apparatus efficient, without drawing-off has great using value, Maximized huge opportunity be can bring for just textile enterprise at transition and upgrade, production cost, optimization saved Utilize the super short-thin soft fibers such as kapok, fuds fuddled, noil, circular regeneration cotton, and collection compact spinning, ring can be spun out Ingot spins advantage poly-floss spinning.
Summary of the invention
Not mature enough for solving existing poly-floss spinning technique, have that technological process length, scrap build point be many, technique The difficult point that control point is many, the present invention provides that a kind of spinning line is short, efficiency is high, technology controlling and process point is few be suitable for super The poly-floss spinning apparatus of short fine and soft fiber spinning.
The technical solution adopted for the present invention to solve the technical problems is:
A kind of short route is without drawing-off poly-floss spinning apparatus, it is characterised in that: include feeding part, combing remove impurity part, Part and twisting winding moulding section are gathered in conveying;Described feeding part include feed plate, lower feed plate, Feed roll motor and adjust the governor motion of spacing of described upper feed plate and lower feed plate;Described combing remove impurity Part includes cover plate and the combing roller being arranged in cover plate, is provided with charging aperture, discharging opening on described cover plate And impurity discharging port;Described conveying gather part include input quill, be arranged on described input quill end poly-floss notch, The negative tube, the front roller being positioned at described negative tube side that have air draught groove, it is set in described negative tube and front sieve The grid ring pulled on and the preliminary roller contacted with described front roller, formed between described front roller and preliminary roller and send fibre Passage, described poly-floss notch is positioned at described air draught groove upper end, is to connect with described air draught groove in described negative tube Negative pressure cavity;Described feed roll motor is positioned at the front end of described charging aperture, and the front end of described input quill is connected to described cover The discharging opening of plate, described twisting winding moulding section be positioned at described in send the rear of fine passage.
Described twisting winding moulding section includes that twizzle, spindle, rings and wire loop, described rings are fixed On described spindle, arranging described wire loop on described rings, described twizzle is arranged on the upper of described rings Side.
Described twisting winding moulding section also includes vacuum end collector, and this vacuum end collector is positioned at described front sieve The lower section drawn.
Described conveying is gathered part and is also included tension bracket, and this tension bracket is between described grid ring and negative tube.
Described cover plate includes upper cover plate and lower cover plate, and described impurity discharging port is arranged on lower cover plate, upper cover plate with under The junction of cover plate forms described charging aperture and discharging opening respectively.
Described preliminary roller is roller.
Described input quill is arch pipe.
Short route of the present invention is adapted to the short of various super short-thin soft fiber without drawing-off poly-floss spinning apparatus, this device Flow process is spinned, and can directly be fed by strip, and front road prepares without Roving Frames.
Short route of the present invention without drawing-off poly-floss spinning apparatus, removes traditional ring spinning tri-roller double area draft mechanism dress Put, there is not the impact that fiber is controlled by drawing-off friction field skewness, to characteristic index such as raw material length Require to reduce, be suitable for short fiber material high-quality ring spinning.
Short route of the present invention is without drawing-off poly-floss spinning apparatus, and its resultant yarn has and novel gathers all excellent of ring spinning Point, well reduces the generation of short fiber yarn filoplume, traditional ring spinning yarn can be kept again hard-packed simultaneously Advantage.
Apparatus of the present invention can be used for various super short-thin soft fiber and carry out poly-floss spinning, and its maximum feature is: spinning Flow process is short, efficiency is high, technology controlling and process point is few, for spinning enterprise save production cost, optimum use kapok, The super short-thin soft fibers such as fuds fuddled, noil, circular regeneration are cotton, the poly-floss spinning that this device is formed take into account compact spinning with The advantage of RING SPINNING.
Accompanying drawing explanation
Fig. 1 is the present invention main TV structure schematic diagram.
Fig. 2 is the plan structure schematic diagram of Fig. 1.
Fig. 3 is (the defeated fine outlet of combing roller cover plate outside upper, lower) structural representation in collection surface.
Wherein: 1, upper feed plate, 2, lower feed plate, 3, feed roll motor, 4, combing roller, 5, upper cover plate, 6, lower cover plate, 7, impurity discharging port, 8, input quill, 9, poly-floss notch, 10, air draught groove, 11 negative pressure cavities, 12, negative tube, 13, grid ring, 14, tension bracket, 15, front leather roller, 16, front roller, 17, broken end inhales Cotton device, 18, twizzle, 19, spindle, 20, rings, 21 wire loops, 22, inclined-plane, 23, circular Outlet.
Detailed description of the invention
Below in conjunction with the accompanying drawings, the present invention is elaborated:
As shown in Figure 1 and Figure 2, the present invention poly-floss spinning apparatus, whole device includes four parts: after machine It is feeding part, combing remove impurity part respectively before machine, carries and gather part and twisting winding moulding section thereof.
The core of whole device is that part is gathered in conveying, feeding part by upper feed plate 1, lower feed plate 2 and Feed roll motor 3 grade forms.Feeding part plays and the strip higher containing ultra-fine soft short fine content is flowed to combing roller, Upper and lower feed plate is gripped by effective, strip flows to feed roll motor 3 uniformly, passes through feed roll motor Fibrous raw material is transferred to combing roller by the gripping with lower feed roll motor that rotates of 3, and the gripping of upper and lower feed plate is spaced Can be regulated by governor motion, feed roll motor can control ultra-fine soft short fine feed quantity.
Combing remove impurity part is made up of combing roller 4, upper cover plate 5, lower cover plate 6 and impurity discharging port 7 etc., combing Remove impurity part carries point comb fiber and goes deimpurity effect, when fibrous raw material is at feed roll motor and feed plate Under gripping effect, utilize the revolution combing roller being coated with pin cloth to carry out combing, on the one hand make ultra-fine soft fiber open Pine becomes single fiber, makes impurity separate with fiber, improves the extended parallelization of single fiber, on the other hand relies on The centrifugal force that impurity produces when running up makes impurity discharge smoothly from impurity discharging port, after fibre bundle leaves impurity discharging port, Fiber continues a point comb, forms the upper and lower cover plate exit of fiber arrival of high separation, the high depth of parallelism, upper lower cover Plate fiber outgoing route is designed as inclined-plane (angular range is 10~15 degree), upper and lower cover plate and the surface on inclined-plane High degrees of smoothness, chamfer length is 12~16mm, and exit design is circular, a diameter of 12~17mm, when a point comb After fiber on the one hand can produce high centrifugal force in company with combing roller, and now combing roller cover plate outside upper, lower inwall table Face velocity is higher, and fiber is by arranged in parallel for the circumference along inwall, under the influence of centrifugal force, slides to upper and lower In collection surface at cover plate inwall maximum gauge, the most just by the internal negative pressure product of the fine pipe of comb suction force and Enter input quill smoothly.
Conveying gather part by input quill 8, poly-floss notch 9, front roller 16, front leather roller 15, grid ring 13, Tension bracket 14, negative tube 12 (containing air draught groove 15) and negative pressure cavity 11 etc. form.The cross section of input quill 8 Shape is designed as circle, diameter range 10~15mm, input quill with combing roller outside upper and lower cover plate tight Being connected, be all collected at poly-floss notch to be unlikely to ultra-fine soft short fibre fiber during defeated fibre, input quill uses Arch shape designs, and in order to make super short-thin soft fiber have the higher straightening of fibers depth of parallelism when agglomerating to air draught groove, The shape of poly-floss notch is designed as tubaeform fillet (rectangle), and the width of its width ratio air draught notch is slightly larger 1~2mm, the spaced design between poly-floss notch and grid ring is 0.8~1.2mm, when super short-thin soft fiber departs from Adsorbing after poly-floss notch in the grid ring of aspiration channel overcoat, for super short-thin soft fiber, fiber crimp is few, Cohesive force is poor, in order to make super short-thin soft fiber in the cohesion of Nesting Zone, obtains hard-packed yarn, grid ring Mesh number design want many, control at 3300 mesh/more than cm, grid ring be enclosed within aspiration channel, front roller and The outside of power frame, with front roller, aspiration channel against, grid ring rotates under the drive of front roller, super Short fine and soft fiber strip moves in grid ring, equipped with a tension bracket under aspiration channel, for regulating grid ring Tension force, due to the contraction of air-flow and polymerization in negative tube, makes strand integrated composite by air draught groove on aspiration channel, The opening direction of air draught groove and the direction of advance of fiber strip have certain inclination and offset angle, make to be drawn into suction Air current flow in wind groove intersects with fiber strip direction of advance, thus air-flow is when flowing to Nesting Zone, Fiber in yarn rotates commissure to air draught groove center, is mutually wound around, when making spinning relatively spun yarn yarn, laterally Fiber strip is gathered effect by air-flow to be strengthened, and makes the most parallel between aggregative ultra-fine soft chopped fiber leaning on Closely, ultimately form cylinder, for guaranteeing the yarn evenness that ultra-fine soft fiber is formed good (yarn and grid ring friction Factor can not be the biggest), preferable compact spinning effect can be obtained again, suction pipe negative pressure can not be excessive, can not mistake Little, suction pipe range of negative pressure is preferably controlled between 2500~4000Pa.
Twisting winding moulding section is by vacuum end collector 17, twizzle 18, spindle 19, rings 20, steel wire Enclose 21 compositions such as grade.After ultra-fine soft chopped fiber cylinder set zoarium walks out front roller and front rubber roll gripping area, by Reason in air draught groove essentially eliminates the spinning twist triangle zone between front roller extremely twisting point, and wire loop relies on Bobbin makes ultra-fine soft chopped fiber sliver carry out revolution twisting in company with the rotation of spindle, compares the tradition of homogeneous raw material For the technology such as poly-floss spinning technique, Revolving cup spinning, air-jet eddy-current spinning, yarn formation structure is tight, yarn appearance is bright and clean, Filoplume significantly reduces.
With organic cotton, cotton noils, circular regeneration cotton-viscose rayon as raw material, spin out 16.5tex organic cotton / cotton noils/circular regeneration cotton-viscose rayon 50%/25%/25% poly-floss mixed yarn, selects organic cotton to refer mainly to It is designated as: grade 429, length 29mm, mic value 3.42, metric count 6563, mature coefficient 1.40, Monofilament strength 3.24cN, short fiber content 15.8%, regain 8.23%, impurity 6.2%;Cotton noils is river The noil that Textile Co., Ltd. of China of Soviet Union and Eastern Europe RING SPINNING combing variety production line combing process produces, leading indicator is: Fiber average linear density is 1.67dtex, and fibrous fracture intensity is 28.9cn/dtex, and average fiber length is 16.1mm, short fiber content is 45.3%;Circular regeneration cotton is obtained after opening or cleaning processes for regeneration viscose fabric refuse , leading indicator is: the length of regeneration cotton-viscose rayon is the longest between 26~28mm, the shortest 16~ Between 17mm, average linear density is 1.37dtex.By these three raw material through opening or cleaning and comb and parallel cotton fibers prior to spinning, mixing in doubling step, Opening or cleaning and carding process design to discharge impurity, retain the content of short fine and soft fiber as far as possible, make mixing The fiber carded sliver, carded sliver dry weight quantitative design is 16.5g/5m.
16.5tex organic cotton/cotton noils/circular regeneration cotton-viscose rayon 50%/25%/25% poly-floss mixed yarn spins Yarn process is: by machine cotton/cotton noils/circular regeneration cotton-ripe bar of viscose rayon 50%/25%/25% composite fibre Put between feed plate 1 and lower feed plate 2, by entering to cotton under the rotation gripping effect of feed roll motor 3 Working region between roller 3 and lower feed plate 2, ripe bar one end is effectively held, and the other end is gradually by a high speed The combing roller 4 rotated punctures a point comb, in order to be unlikely to the damage too much to raw materials used generation, and simultaneously again can shape Becoming effective carding role, combing roller 4 pin cloth selects that pin cloth angle is little, tooth pitch big, pin cloth surface light after polishing OK40 (3625*02690) the pin cloth that what cleanliness was good produced by Jinlun Innovation Co., Ltd, combed with the time-division Roller 4 should select low speed, and speed is chosen as 6100r/min, composite fibre combing roller high speed rotating combing with And under the holding protection of lower cover plate 6, due to centrifugal action, it is separated into single parallel longitudinal fiber, and impurity Being in the outermost layer of fiber stream, discharged rapidly by impurity discharging port 7, fiber stream continues to be separated by high speed combing roller 4, Single fiber after parallel longitudinal separation will run into the defeated fine outlet-collection surface of combing roller cover plate outside upper, lower, edge The inclined-plane 22 (bevel angle is designed as 15mm) in collection surface to walk out round exit 23 (diameter design is 16mm), entering input quill 8 (diameter design is 14mm), parallel fiber bundle relies on the negative pressure in input quill Power enters the outfan poly-floss notch 9 (width of design width ratio air draught notch of 8 input quills along arched conduit Big 1.5mm, spaced design 1mm between poly-floss notch and grid ring), due to 9 times negative tubes of poly-floss notch The negative pressure (being designed as 3000Pa) that in 12, negative pressure cavity 11 produces, the fiber in poly-floss notch 9 is at air draught groove 10 (optional D-shaped groove) place gathers the most rapidly, the hard-packed cylinder of formation arranged in parallel between fiber, Grid ring 13 is made to be in suitable tension position by adjusting tension bracket 14, under the rotation of front roller 16, Grid ring 13 drives sliver gradually to walk out front roller 16 and front leather roller 15 gripping area, it is evident that spinning adds Twist with the fingers trigonum the least, after sliver walks around twizzle 18, the wire loop 21 on rings 20 rely on bobbin companion The rotation of spindle 19 is twisted to composite fibre sliver, if after sliver broken end, by vacuum end collector 17 Siphon away rapidly, at this moment need joint again;The twist factor of poly-floss yarn is designed as 360.8, and ingot speed is designed as 13800r/min.Poly-floss yarn after twisting is regular to be wound on copper pipe, thus obtains 16.5tex and have Machine cotton/cotton noils/circular regeneration cotton-viscose rayon 50%/25%/25% poly-floss mixed yarn.
After tested, 16.5tex organic cotton/cotton noils/circular regeneration cotton-poly-floss of viscose rayon 50%/25%/25% The main performance index of mixed yarn is: resultant yarn ultimate strength 240.8CN, resultant yarn fracture strength 15.2CN/dtex, Hairiness index 2.9, strip dry CV value 11.5%.
In the implementation process of the present invention, the actual line density of poly-floss spinning is controlled by the linear velocity of feed roll motor R1(m/min) the quantitative Q of cotton sliver, is fed1(g/5m), the impurities removal percentage ratio A of impurity discharging port and front roller Linear velocity R2(m/min) four parameters, novel poly-floss yarn drafting multiple T and resultant yarn thereof are actual dry quantitative
Q2(g/100m) computing formula is as follows: T=R1/R2
Q2=200Q1R2/R1
By changing combing roller surface different size, (profile of tooth, operating angle, tooth depth, tooth top area and density etc. are joined Number) pin cloth can obtain different carding effects, the rotating speed of combing roller is controlled by single serve motor, Feed roll motor and the rotation of front roller and spindle use total motor and gear-driven mode to be controlled, and pass through In regulation negative tube, vacuum magnitude can control fiber strip compacting effect at air draught groove.
Therefore this device is i.e. applicable to any super short-thin soft fiber, including various natural short fibres, cotton noils, The poly-floss Spinning process of the regeneration cotton recycled, poly-floss spinning equipment newly developed has that spinning line is short, efficiency Height, technology controlling and process point are few, can reduce production cost for spinning enterprise, increase economic efficiency.

Claims (8)

1. a short route is without drawing-off poly-floss spinning apparatus, it is characterised in that: include that part and twisting winding moulding section are gathered in feeding part, combing remove impurity part, conveying;Described feeding part includes feed plate, lower feed plate, feed roll motor and adjusts the governor motion of described upper feed plate and the spacing of lower feed plate;Described combing remove impurity part includes cover plate and the combing roller being arranged in cover plate, is provided with charging aperture, discharging opening and impurity discharging port on described cover plate;Described conveying is gathered part and is included input quill, the poly-floss notch being arranged on described input quill end, has the negative tube of air draught groove, is positioned at the front roller of described negative tube side, is set in described negative tube and the grid ring on front roller and the preliminary roller contacted with described front roller, formed between described front roller and preliminary roller and send fine passage, described poly-floss notch is positioned at described air draught groove upper end, is the negative pressure cavity connected with described air draught groove in described negative tube;Described feed roll motor is positioned at the front end of described charging aperture, and the front end of described input quill is connected to the discharging opening of described cover plate, described twisting winding moulding section be positioned at described in send the rear of fine passage.
Short route the most according to claim 1 is without drawing-off poly-floss spinning apparatus, it is characterised in that: the opening direction of described air draught groove is arranged with the direction of advance inclination and offset of fiber strip.
Short route the most according to claim 1 and 2 is without drawing-off poly-floss spinning apparatus, it is characterized in that: described twisting winding moulding section includes twizzle, spindle, rings and wire loop, described rings is fixed on described spindle, arranging described wire loop on described rings, described twizzle is arranged on the top of described rings.
Short route the most according to claim 3 is without drawing-off poly-floss spinning apparatus, it is characterised in that: described twisting winding moulding section also includes vacuum end collector, and this vacuum end collector is positioned at the lower section of described front roller.
Short route the most according to claim 1 and 2 is without drawing-off poly-floss spinning apparatus, it is characterised in that: described conveying is gathered part and is also included tension bracket, and this tension bracket is between described grid ring and negative tube.
Short route the most according to claim 1 and 2 is without drawing-off poly-floss spinning apparatus, it is characterized in that: described cover plate includes upper cover plate and lower cover plate, described impurity discharging port is arranged on lower cover plate, forms described charging aperture and discharging opening respectively in the junction of upper cover plate Yu lower cover plate.
Short route the most according to claim 1 and 2 is without drawing-off poly-floss spinning apparatus, it is characterised in that: described preliminary roller is roller.
Short route the most according to claim 1 and 2 is without drawing-off poly-floss spinning apparatus, it is characterised in that: described input quill is arch pipe.
CN201510444713.1A 2015-07-24 2015-07-24 Short route is without drawing-off poly-floss spinning apparatus Active CN105019065B (en)

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CN201510444713.1A CN105019065B (en) 2015-07-24 2015-07-24 Short route is without drawing-off poly-floss spinning apparatus
PCT/CN2015/089023 WO2017016049A1 (en) 2015-07-24 2015-09-07 Short-process no-drafting wool-gathering spinning device

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CN107513793A (en) * 2017-10-12 2017-12-26 宁夏如意科技时尚产业有限公司 A kind of covering yarn process units and method
CN107904716B (en) * 2017-12-23 2023-02-07 盐城工业职业技术学院 Ultrashort fine and soft fiber poly-wool spinning equipment
CN107904711B (en) * 2017-12-23 2023-02-07 盐城工业职业技术学院 A multistage rotatable fine and soft fibre gathers fine hair device that is spun for fibre that gathers
CN108396418A (en) * 2018-05-22 2018-08-14 柳州市卓洋纺织有限公司 A kind of tightening weave net ring is anti-blocking except fine system
CN113122967B (en) * 2021-05-13 2022-06-07 国际竹藤中心 Guide tube and fiber cohesion device, yarn forming equipment and yarn forming method thereof
CN114717693B (en) * 2022-05-06 2023-08-11 东华大学 Pressure equalizing energy-saving compact spinning device and manufacturing method thereof
CN115933564B (en) * 2022-12-21 2023-09-22 徐州美亚纺织有限公司 Textile yarn production process monitoring regulation and control system

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