CN105001654A - Manufacturing method of artificial flute diaphragm - Google Patents

Manufacturing method of artificial flute diaphragm Download PDF

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Publication number
CN105001654A
CN105001654A CN201410754889.2A CN201410754889A CN105001654A CN 105001654 A CN105001654 A CN 105001654A CN 201410754889 A CN201410754889 A CN 201410754889A CN 105001654 A CN105001654 A CN 105001654A
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parts
artificial
film
weight
bamboo
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CN201410754889.2A
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CN105001654B (en
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姚晓明
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Xia Zemin
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Abstract

The invention discloses a manufacturing method of an artificial flute diaphragm. The method comprises the following steps: (1) homogenizing bamboo leaf flavonoid, bamboo juice, laurinol sulfonate and paraffin at high speed for 5-10 min, adding deionized water and heating at 100-120 DEG C for 1-3h; (2) adding 4-7 parts by weight of polypropylene and 0.05-0.4 part by weight of dilauryl thiodipropionate into a mixed solution and uniformly stirring, and cooling to room temperature to obtain a premix; (3) extruding and granulating by putting the premix into a granulator, and controlling granulating temperature to 120-200 DEG C; and (4) sending the granulated particles into a film making machine to prepare a thin film, and cutting the thin film into a proper size so as to obtain the artificial flute diaphragm. The invention has the following beneficial effect: the artificial flute diaphragm obtained in the invention has basically the same toughness, timbre, transparency and the like as previous flute diaphragms prepared from reed or bamboo and is not influenced by external environment.

Description

A kind of making method of artificial bamboo membrane
Technical field
The present invention relates to flute to make, particularly relate to a kind of making method of artificial bamboo membrane.
Background technology
Bamboo membrane, be attached to the film of vibration sounding during ﹑ flute on flute left end the 2nd hole, this film is taken from the stem of bamboo or reed, at ordinary times for keeping the fresh of film, can put into refrigerator cold-storage.Flute is different from a reason of vertical bamboo flute except holding by except difference, and be exactly that flute bamboo membrane can regulate sounding, vertical bamboo flute is then without film.This film is taken from the stem of bamboo or reed.Bamboo film is comparatively cheap, but easily breaks, and sound does not have reed film clear and melodious yet, so select reed film better.Should select rice white, more transparent film when choosing, general green grass or young crops or yellowing were tender, excessively old performances.The collection of bamboo membrane, can only in first 4 ~ 5 days of the annual lunar calendar " Grain Full " by time limitation, and early bamboo membrane is too tender, poor toughness; Evening, bamboo membrane was excessively old, and tone color is secondary.The first step, takes out the reed adopted back, disconnects by reed section; Second step, cutting reed one end with cutter becomes hollow tubular; Cut the other end of reed again; 3rd step, gets film; 4th step: remove film clothing; 5th step, arrangement and preservation; The extraction complex operation of visible bamboo membrane, cannot industrial applications.
Summary of the invention
The technical problem to be solved in the present invention be existing bamboo membrane extract the restriction being subject to time and individual human otherness cannot suitability for industrialized production, a kind of making method of artificial bamboo membrane is provided for this reason.
Technical scheme of the present invention is: a kind of making method of artificial bamboo membrane, it comprises the following steps: (1), with the paraffin high speed homogenization 5-10min of parts by weight by the bamboo juice of the Folium Bambosae flavone of 13-31 part, 6-12 part, the sodium lauryl sulfonate of 0.3-2.4 part and 5-17 part, then the deionized water adding 100-120 part wherein heats 1-3h at 100-120 DEG C; (2) Tyox B of the polypropylene and 0.05-0.4 part that add 4-7 part with parts by weight in mixing solutions stirs, and is cooled to room temperature and becomes Preblend; (3), by Preblend put into tablets press extruding pelletization, control prilling temperature is 120-200 DEG C; (4), by the particulate material feeding film-making machine through granulation obtain film, film is cut into suitable size and namely obtains artificial bamboo membrane.
The improvement of such scheme is the rosin spirit being also added with 0.4-1.2 weight part in described step (2).
The invention has the beneficial effects as follows that the making of artificial bamboo membrane is applicable to large-scale production and application, the artificial bamboo membrane obtained is substantially identical in toughness, tone color, transparency with the bamboo membrane taked from reed or bamboo in the past, and the impact not by external environment can be mass-produced; Add the anti-time that rosin spirit can improve artificial bamboo membrane, extend the work-ing life of artificial bamboo membrane.
Embodiment
Below in conjunction with embodiment, the present invention will be further described.
Embodiment 1:(1), with the paraffin high speed homogenization 5min of parts by weight by the Folium Bambosae flavone of 13 parts, the bamboo juice of 6 parts, the sodium lauryl sulfonate of 0.3 part and 5 parts, then the deionized water adding 100 parts wherein heats 1h at 100 DEG C; (2) in mixing solutions, add the polypropylene of 4 parts with parts by weight and the Tyox B of 0.05 part stirs, be cooled to room temperature and become Preblend; (3), by Preblend put into tablets press extruding pelletization, controlling prilling temperature is 120 DEG C; (4), by the particulate material feeding film-making machine through granulation obtain film, film is cut into suitable size and namely obtains artificial bamboo membrane.
Embodiment 2:(1), with the paraffin high speed homogenization 10min of parts by weight by the Folium Bambosae flavone of 31 parts, the bamboo juice of 12 parts, the sodium lauryl sulfonate of 2.4 parts and 17 parts, then the deionized water adding 120 parts wherein heats 3h at 120 DEG C; (2) in mixing solutions, add the polypropylene of 7 parts with parts by weight and the Tyox B of 0.4 part stirs, be cooled to room temperature and become Preblend; (3), by Preblend put into tablets press extruding pelletization, controlling prilling temperature is 200 DEG C; (4), by the particulate material feeding film-making machine through granulation obtain film, film is cut into suitable size and namely obtains artificial bamboo membrane.
Embodiment 3:(1), with the paraffin high speed homogenization 7min of parts by weight by the Folium Bambosae flavone of 25 parts, the bamboo juice of 8 parts, the sodium lauryl sulfonate of 1.6 parts and 11 parts, then the deionized water adding 110 parts wherein heats 2h at 110 DEG C; (2) in mixing solutions, add the polypropylene of 5 parts with parts by weight and the Tyox B of 0.25 part stirs, be cooled to room temperature and become Preblend; (3), by Preblend put into tablets press extruding pelletization, controlling prilling temperature is 160 DEG C; (4), by the particulate material feeding film-making machine through granulation obtain film, film is cut into suitable size and namely obtains artificial bamboo membrane.
The artificial bamboo membrane obtained by embodiment 1-3 and the bamboo membrane naturally taked do performance comparison, and testing data is as follows:
Embodiment Thermostability (min) Transparency Resistance to air loss (m/s.Pa) Resistance to tearing (kN.m)
Embodiment 1 3.1 Transparent 2.9 30
Embodiment 2 2.8 Transparent 2.8 32
Embodiment 3 2.9 Transparent 3.1 33
Nature bamboo membrane 3.2 Transparent 2.7 28
Visible artificial bamboo membrane indices of the present invention has has all met or exceeded natural bamboo membrane.
As everyone knows, airtight preservation wanted by bamboo membrane, because natural bamboo membrane needs could preserve under the environment of a drying, proper temperature, otherwise easily aging, and embodiments of the invention 4 and embodiment 5 as follows:
Embodiment 4:(1), with the paraffin high speed homogenization 7min of parts by weight by the Folium Bambosae flavone of 25 parts, the bamboo juice of 8 parts, the sodium lauryl sulfonate of 1.6 parts and 11 parts, then the deionized water adding 110 parts wherein heats 2h at 110 DEG C; (2) in mixing solutions, add the polypropylene of 5 parts with parts by weight and the Tyox B of 0.25 part stirs, then be added with the rosin spirit of 0.4 weight part, be cooled to room temperature and become Preblend; (3), by Preblend put into tablets press extruding pelletization, controlling prilling temperature is 160 DEG C; (4), by the particulate material feeding film-making machine through granulation obtain film, film is cut into suitable size and namely obtains artificial bamboo membrane.
Embodiment 5:(1), with the paraffin high speed homogenization 7min of parts by weight by the Folium Bambosae flavone of 25 parts, the bamboo juice of 8 parts, the sodium lauryl sulfonate of 1.6 parts and 11 parts, then the deionized water adding 110 parts wherein heats 2h at 110 DEG C; (2) in mixing solutions, add the polypropylene of 5 parts with parts by weight and the Tyox B of 0.25 part stirs, then be added with the rosin spirit of 1.2 weight parts, be cooled to room temperature and become Preblend; (3), by Preblend put into tablets press extruding pelletization, controlling prilling temperature is 160 DEG C; (4), by the particulate material feeding film-making machine through granulation obtain film, film is cut into suitable size and namely obtains artificial bamboo membrane.
The bamboo membrane obtain embodiment 4 and embodiment 5 and embodiment 1-3 do simultaneous test in weathering resistance, and data see the following form:
The weathering resistance that visible interpolation rosin spirit waits bamboo membrane is significantly improved, and can not chap, thus extend depositing and work-ing life of bamboo membrane.

Claims (2)

1. the making method of an artificial bamboo membrane, it is characterized in that it comprises the following steps: (1), with the paraffin high speed homogenization 5-10min of parts by weight by the bamboo juice of the Folium Bambosae flavone of 13-31 part, 6-12 part, the sodium lauryl sulfonate of 0.3-2.4 part and 5-17 part, then the deionized water adding 100-120 part wherein heats 1-3h at 100-120 DEG C; (2) Tyox B of the polypropylene and 0.05-0.4 part that add 4-7 part with parts by weight in mixing solutions stirs, and is cooled to room temperature and becomes Preblend; (3), by Preblend put into tablets press extruding pelletization, control prilling temperature is 120-200 DEG C; (4), by the particulate material feeding film-making machine through granulation obtain film, film is cut into suitable size and namely obtains artificial bamboo membrane.
2. the making method of a kind of artificial bamboo membrane as claimed in claim 1, is characterized in that the rosin spirit being also added with 0.4-1.2 weight part in described step (2).
CN201410754889.2A 2014-12-11 2014-12-11 Manufacturing method of artificial flute diaphragm Expired - Fee Related CN105001654B (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106373546A (en) * 2016-10-18 2017-02-01 江苏工程职业技术学院 Natural flute diaphragm preparation process
CN107358939A (en) * 2017-06-26 2017-11-17 太仓市方克乐器有限公司 A kind of preparation method of high-quality bamboo membrane
CN107481705A (en) * 2017-08-22 2017-12-15 牡丹江师范学院 A kind of bamboo flute bamboo membrane

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101215455A (en) * 2007-12-26 2008-07-09 解兵 Flute film glue and processing technique thereof
CN102925068A (en) * 2012-09-29 2013-02-13 叶万山 Flute diaphragm sticker as well as use method and manufacture method thereof

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101215455A (en) * 2007-12-26 2008-07-09 解兵 Flute film glue and processing technique thereof
CN102925068A (en) * 2012-09-29 2013-02-13 叶万山 Flute diaphragm sticker as well as use method and manufacture method thereof

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106373546A (en) * 2016-10-18 2017-02-01 江苏工程职业技术学院 Natural flute diaphragm preparation process
CN107358939A (en) * 2017-06-26 2017-11-17 太仓市方克乐器有限公司 A kind of preparation method of high-quality bamboo membrane
CN107481705A (en) * 2017-08-22 2017-12-15 牡丹江师范学院 A kind of bamboo flute bamboo membrane
CN107481705B (en) * 2017-08-22 2020-09-08 牡丹江师范学院 Manufacturing method of bamboo membrane for bamboo flute

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