CN105000355B - Belt conveyor on-line energy efficiency monitoring method - Google Patents
Belt conveyor on-line energy efficiency monitoring method Download PDFInfo
- Publication number
- CN105000355B CN105000355B CN201510295101.0A CN201510295101A CN105000355B CN 105000355 B CN105000355 B CN 105000355B CN 201510295101 A CN201510295101 A CN 201510295101A CN 105000355 B CN105000355 B CN 105000355B
- Authority
- CN
- China
- Prior art keywords
- speed
- energy consumption
- belt
- conveyer
- ribbon conveyer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
- B65G43/08—Control devices operated by article or material being fed, conveyed or discharged
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2203/00—Indexing code relating to control or detection of the articles or the load carriers during conveying
- B65G2203/04—Detection means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2203/00—Indexing code relating to control or detection of the articles or the load carriers during conveying
- B65G2203/04—Detection means
- B65G2203/042—Sensors
- B65G2203/044—Optical
Landscapes
- Control Of Conveyors (AREA)
- Excavating Of Shafts Or Tunnels (AREA)
- Length Measuring Devices By Optical Means (AREA)
- Structure Of Belt Conveyors (AREA)
Abstract
The invention discloses a belt conveyor on-line energy efficiency monitoring method and system. The monitoring method comprises the following steps: firstly, collecting an off-line training sample, monitoring on-line energy consumption, and the like. The monitoring system comprises three photoelectric encoders which are respectively placed at a central shaft of a drive roller, at the middle section of the conveyor and close to a conveyer belt, and at a direction-changed rolling central shaft, and a material flow state laser collecting device, wherein the three photoelectric encoders and the material flow state laser collecting device are connected with a signal processing and feature extraction module, and the signal processing and feature extraction module is connected with a regression fit predicting module based on a support vector machine. By simply adopting the three photoelectric encoders and the material flow conveying state laser collecting device, the on-line monitoring for the energy consumption of the belt conveyer can be realized, and the problems that an existing energy consumption monitoring system is high in cost, and an existing energy consumption monitoring meansis complicated and lacks practicability are solved.
Description
Technical field
The present invention relates to a kind of ribbon conveyer efficiency on-line monitoring method and on-line monitoring system.
Background technology
Ribbon conveyer is contemporary Bulk material and the most efficient equipment of handling, be widely used in coal, Ore, cement and
The bulk cargo terminals such as grain.
According to statistics, more than 5,000,000, the existing ribbon conveyer of China, wherein for bulk cargo terminals more than 30,000.At present
The performance requirement of ribbon conveyer is often confined to the aspects such as distance, speed, freight volume, power, pays the utmost attention to during apolegamy motor
Equipment maximum load, overload capacity and reliability, project plan comparison are guarded, and selected device has larger allowance.Therefore, belt conveying
The raising of engine efficiency, it is very great to bulk cargo terminals energy-saving and emission-reduction meaning.
As belt conveyor system develops to long range, high belt speed, large conveying quantity, its energy conservation potential is huge.For this purpose, traffic
Portion《" 12 " water transport energy-saving and emission-reduction totally advance embodiment》([2011] No. 474 files) is proposed to want emphasis research and development and is promoted
Ribbon conveyer saving-energy operation control technology." frequency control belt conveyor system efficiency test and amount of energy saving computational methods " state
The appearance of family's standard, it is stipulated that frequency control belt conveyor system efficiency test field condition, project and gage requirement, test
The method that the principle of method, the computational methods of running efficiency of system, variable speed energy saving and amount of energy saving calculating, amount of energy saving are calculated, for me
State's ribbon conveyer saving-energy operation control technology application provides foundation with promoting, and also indicates China's belt conveyor system energy
Consumption statistics and the beginning of efficiency on-line monitoring work.The ribbon conveyer energy consumption on-line monitoring system construction of on May 26th, 2014 will
Formally list 2014-2015 energy-saving and emission-reduction low carbon development action schemes in, and have started to set about implementing.
Ribbon conveyer complicated in mechanical structure, during bulk cargo handling production run, its efficiency is easily instantaneously flowed by material
The effect of multiple parameters such as amount, belt speed, operating mode.Such as when conveyer belt freight volume changes (material inequality, interrupted etc.), permanent rotating speed operation
Mode makes system " low load with strong power " phenomenon occur;Voltage pulsation can be produced in ribbon conveyer motor start-up course;
Driving drum and conveying interband produce Relative sliding;Diameter of cylinder difference, cylinder and conveying interband coefficient of friction, enclose cornerite change
Multiple motors speed that change, fluctuation of supply voltage etc. cause it is asynchronous;Additionally, the inertial equipment such as carrying roller, conveyer belt is flat
Steady operation power demand, machinery driving efficiency, voltage drop are on motor power (output) impact and multiple drive power unbalanced power to electronic
Impact of engine efficiency etc. can all cause ribbon conveyer, and energy consumption and efficiency are difficult to accurate statistics in actual applications.These affect ginseng
Number, can generally cause the loss of electric machine and belt tension and tightening force to increase, so as to reduce belt conveyor system efficiency, increase
System energy consumption.Therefore, between various affecting parameters and ribbon conveyer efficiency value changes(Reduce, raise)There is cause effect relation, dig
Changing Pattern between various affecting parameters and efficiency change is dug, the true power consumption mathematical model of ribbon conveyer is set up, can be used as energy consumption
The foundation of monitoring.For enterprise's energy efficiency management, eliminate and change highly energy-consuming equipment in time, targetedly realize ribbon conveyer most
Excellent speed regulating control is significant.
Frequency control ribbon conveyer operational efficiency is defined as the effective power of ribbon conveyer end output and is opened with power supply
Close the percentage ratio of the effective power of outfan.Currently use the ribbon conveyer efficiency detection system in other mechanisms such as quality testing departments
System, using JT/T 326-2009《Harbour ribbon conveyer efficiency of energy utilization detection method》And JB/T 11704-2013《Become
Frequency modulation speed belt conveyor system efficiency test and amount of energy saving computational methods》In GB about ribbon conveyer test method structure
Test system is built, the measured parameter such as voltage, electric current, power factor (PF), rotating speed, power and electric energy under same operating need to be measured simultaneously
More than 1 hour.And existing detection needs same operating point interval repeated measure three times under frequency control to ribbon conveyer(Often
Secondary measurement interval 10min ~ 15min)Afterwards, using average value measured as running efficiency of system, thus result in existing equipment and be not suitable for
Efficiency on-line monitoring is carried out in Application enterprise, existing efficiency detection meanss are less suitable for becoming for ribbon conveyer
Frequency modulation speed implements optimum control decision-making.
With the propulsion of energy-saving and emission-reduction fundamental state policy, the efficiency that the change of ribbon conveyer various duty parameters causes reduce and
Energy consumption increase need to cause the attention of each Application enterprise.With ribbon conveyer Frequency Conversion and Speed Regulation Technique application,
With greater need for being equipped with for each ribbon conveyer, monitoring accuracy is high, data acquisition amount is big, visual strong efficiency on-line monitoring dress
Put, realize promptly and accurately implementing to the long-term real-time monitoring of ribbon conveyer efficiency, according to material instantaneous delivery change on conveyer belt
Belt speed optimum control decision-making, for enterprise's energy efficiency management, upgrade in time and transform highly energy-consuming equipment, promote ribbon conveyer energy-conservation
Control running technology is significant.
The content of the invention
It is an object of the invention to provide a kind of be beneficial to enterprise's energy efficiency management, upgrade in time and transform highly energy-consuming equipment, push away
The ribbon conveyer efficiency on-line monitoring method and monitoring system of wide ribbon conveyer Energy Saving Control running technology.
The present invention technical solution be:
A kind of ribbon conveyer efficiency on-line monitoring method, is characterized in that:Comprise the following steps:
(1)Off-line training sample collection is carried out first:
1)Off-line training sample acquisition system builds
Energy consumption testing system is built, adopting includes high-precision power instrument, dynamic torque sensor, speed probe, material
The sensing detection module of stream mode laser reading devices, detection belt conveyor system input power, output mechanical power, motor
Rotating speed, material instantaneous delivery, it is final to obtain belt conveyor system efficiency, so as to learn ribbon conveyer energy consumption size and efficiency
Than;
Using three photoelectric encoders, be respectively placed in driving drum central axis, be close to below conveyer interlude conveyer belt,
At changed course roll center axle, the conveyer tape speed signal of three test points is obtained, starting, making by gathering ribbon conveyer
It is dynamic, at the uniform velocity, speed change when three position belt speed variation tracks, synchronization whole piece ribbon conveyer is gone out using function interpolation calculation
Conveyer tape speed Changing Pattern;
2)Ribbon conveyer is obtained offline without training sample during material
Feature extraction is carried out using " information processing and feature extraction " module, is measured through low speed, middling speed and repeatedly at a high speed,
Multigroup feature samples without input power, output mechanical power and motor speed during material under three kinds of belt speed are obtained respectively;By nothing
Feature samples correspondence power consumption values under three kinds of belt speed during material are defined as " belt conveyor system energy consumption ";
3)When ribbon conveyer has material, training sample is obtained offline
Respectively in low speed, middling speed and at a high speed artificial feeding under three kinds of belt speed, manufacturing material is evenly distributed and uneven many
Load cases combination is planted, and material stream instantaneous delivery and material flow distribution status data is gathered using material stream mode laser reading devices,
Feature extraction is carried out using " information processing and feature extraction " module, each operating mode is taken multiple measurements, each is obtained
The feature samples such as input power, output mechanical power, motor speed, material instantaneous delivery and material flow distribution state under operating mode;
By the power consumption values in the case of different operating modes to subtract each other without belt conveyor system power consumption values under corresponding belt speed during material situation, its
Difference can be combined with corresponding feature samples, obtain belt conveyor system energy consumption with input power, output mechanical work
Rate, motor speed, material instantaneous delivery form corresponding with material flow distribution state;
(2)Online energy consumption monitoring
It is defeated using being close to below three photoelectric encoders detection ribbon conveyers driving drum central axis, conveyer interlude
Conveyer tape speed value at band, changed course roll center axle is sent, is instantaneously flowed using material stream mode laser reading devices detectable substance stream
Amount and material flow distribution state, carry out feature extraction to signal using " information fusion and feature extraction " module, obtain detected sample
This;, the training sample construction high-dimensional feature space obtained using " the offline acquisition module of energy consumption detection training sample ", foundation are high
The linear regression function of dimensional feature space;Belt conveyor system is obtained using " regression fit based on support vector machine is predicted "
Energy consumption predictive value in running, and belt conveyor system is monitored energy consumption on-line as the output of support vector machine network.
Ribbon conveyer without the concrete grammar that training sample during material is obtained offline is:
To not be placed in below driving drum central axis, conveyer interlude without the material time-division and be close to conveyer belt, changed course rolling
The belt speed signal of three photoelectric encoders output of central axis carries out denoising, by gather ribbon conveyer starting, braking,
At the uniform velocity, three position belt speed variation tracks during speed change, analyze conveyer belt starting, braking, dependency at the uniform velocity, under speed change, adopt
Go out synchronization whole piece belt of belt conveyor belt speed Changing Pattern with function interpolation calculation, extract defeated without material lower band formula
Send machine conveyer tape speed variation characteristic vector;
When ribbon conveyer is run without material, ribbon conveyer input power is gathered using high-precision power instrument, dynamic is turned round
Square sensor and speed probe measurement ribbon conveyer output mechanical power, by synchronization ribbon conveyer input power with
Output mechanical power subtracts each other, and just obtains " belt conveyor system energy consumption ", extract ribbon conveyer start, braking, at the uniform velocity, become
The lower belt conveyor system energy consumption of speed, and combined with the characteristic vector of belt speed sensor acquisition, ribbon conveyer is obtained without material
Sample during operation;Using said method, take multiple measurements, obtain multigroup belt conveyor system energy consumption when run without material and
Belt speed characteristic vector sample.
A kind of ribbon conveyer efficiency on-line monitoring system, is characterized in that:Driving centre of the drum is respectively placed in including three
The photoelectric encoder being close to below axle, conveyer interlude at conveyer belt, changed course roll center axle and material stream mode laser
Harvester;Three photoelectric encoders and material stream mode laser reading devices are connected with signal processing and characteristic extracting module,
Signal processing and characteristic extracting module and the regression fit prediction module based on support vector machine connect.
The present invention proposes to be supervised based on the ribbon conveyer energy consumption of belt speed signal and material stream feed status signal analysis online
Survey method.It is a large amount of that the method only need to obtain belt speed, material stream feed status, belt conveyor system power consumption etc. in off-line case
After training sample, obtain between ribbon conveyer energy consumption and conveyer tape speed, material stream instantaneous delivery, material flow distribution state
Relation.Afterwards in the application without the need for additionally installing ribbon conveyer power consumption harvester additional, detect defeated using three photoelectric encoders
Band is sent to drive the belt speed value at drum central axis, conveyer interlude, changed course roll center axle, using function interpolation calculation
Go out synchronization whole piece belt of belt conveyor belt speed Changing Pattern, extract and become without material lower band formula conveyer belt speed
Change characteristic vector, material stream instantaneous delivery, material flow distribution state in conjunction with the acquisition of material stream mode laser detector etc.
Characteristic parameter, obtains ribbon conveyer power consumption predictive value by the regression fit prediction based on support vector machine.
The invention provides a kind of new ribbon conveyer energy consumption on-line monitoring system, only with three photoelectric codings
Device, material stream feed status laser reading devices, you can realize that ribbon conveyer energy consumption is monitored on-line, it is to avoid existing energy consumption prison
Examining system high cost, existing energy consumption monitoring means it is loaded down with trivial details and lack practicality the problems such as, be advantageously implemented to ribbon conveyer
The long-term real-time monitoring of efficiency, according on conveyer belt material instantaneous delivery change promptly and accurately implement belt speed optimum control decision-making, it is right
In enterprise's energy efficiency management, upgrading in time and transforming highly energy-consuming equipment, popularization ribbon conveyer Energy Saving Control running technology has weight
Want meaning.
Description of the drawings
The invention will be further described with reference to the accompanying drawings and examples.
Fig. 1 is the ribbon conveyer energy consumption on-line monitoring system structure chart of the present invention.Wherein there are photoelectric encoder, material stream
State laser reading devices, the energy consumption detection offline acquisition module of training sample, signal processing and characteristic extracting module, belt are defeated
Send function consumption on-line prediction module." signal processing and characteristic extracting module " is fitted including denoising, function interpolation, the conveying of material stream
State feature extraction(Material instantaneous delivery, material flow distribution, material stream total flow)." ribbon conveyer energy consumption on-line prediction mould
By based on the regression fit Forecasting Methodology of support vector machine, block " realizes that ribbon conveyer energy consumption is monitored on-line.
Fig. 2 is the ribbon conveyer of the present invention without material and training sample offline acquisition methods schematic diagram when having material.
Fig. 3 is the experimental technique schematic diagram that ribbon conveyer is obtained with training sample when having material offline without material.
Fig. 4 is the schematic layout pattern of sensor.Three photoelectric encoders are respectively placed in driving drum central axis, conveyer
Between be close to below section at conveyer belt, changed course roll center axle, material stream mode laser reading devices are positioned over conveyer interlude
(Laser scanner is directed at material vertically downward, makes material circulating direction perpendicular through laser scanning covering of the fan).Dynamic torque is sensed
Device and speed probe are coaxially coupled with ribbon conveyer motor.High-precision power instrument is used to detect ribbon conveyer system
System input power.
Fig. 5 is the regression fit prediction process schematic based on support vector machine.
Specific embodiment
A kind of ribbon conveyer efficiency on-line monitoring method, comprises the following steps:
(1)Off-line training sample collection is carried out first:
1)Off-line training sample acquisition system builds
According to JT/T 326-2009《Harbour ribbon conveyer efficiency of energy utilization detection method》And JB/T 11704-
2013《Frequency control belt conveyor system efficiency test and amount of energy saving computational methods》National standard, builds energy consumption testing system
System, adopting includes high-precision power instrument, dynamic torque sensor, speed probe, the biography of material stream mode laser reading devices 2
Sense detection module, detection belt conveyor system input power, output mechanical power, motor speed, material instantaneous delivery, finally
Belt conveyor system efficiency is obtained, so as to learn ribbon conveyer energy consumption size and Energy Efficiency Ratio;
According to layout type shown in Fig. 4, using three photoelectric encoders 1, driving drum central axis, conveyer are respectively placed in
It is close to below interlude at conveyer belt, changed course roll center axle, obtains the conveyer tape speed signal of three test points, by collection
Ribbon conveyer start, braking, at the uniform velocity, speed change when three position belt speed variation tracks, gone out together using function interpolation calculation
One moment whole piece belt of belt conveyor belt speed Changing Pattern;
2)Ribbon conveyer is obtained offline without training sample during material
Feature extraction is carried out using " information processing and feature extraction " module, is measured through low speed, middling speed and repeatedly at a high speed,
Multigroup feature samples without input power, output mechanical power and motor speed during material under three kinds of belt speed are obtained respectively;By nothing
Feature samples correspondence power consumption values under three kinds of belt speed during material are defined as " belt conveyor system energy consumption ";
3)When ribbon conveyer has material, training sample is obtained offline
Respectively in low speed, middling speed and at a high speed artificial feeding under three kinds of belt speed, manufacturing material is evenly distributed and uneven etc. many
Plant load cases combination(Such as at the uniform velocity feeding, disposably pile up feeding, 1 meter of accumulation feeding in equispaced etc.), swashed using material stream mode
Optical acquisition device gathers material stream instantaneous delivery and material flow distribution status data, adopts " information processing and feature extraction " module
Carry out feature extraction, each operating mode taken multiple measurements, obtain input power under each operating mode, output mechanical power,
The feature samples such as motor speed, material instantaneous delivery and material flow distribution state;By the power consumption values in the case of different operating modes with
Subtract each other without belt conveyor system power consumption values under corresponding belt speed during material situation, its difference can be carried out with corresponding feature samples
Combination, obtains belt conveyor system energy consumption and input power, output mechanical power, motor speed, material instantaneous delivery and thing
Stream distribution correspondence form;
(2)Online energy consumption monitoring
It is defeated using being close to below three photoelectric encoders detection ribbon conveyers driving drum central axis, conveyer interlude
Conveyer tape speed value at band, changed course roll center axle is sent, is instantaneously flowed using material stream mode laser reading devices detectable substance stream
Amount and material flow distribution state, carry out feature extraction to signal using " information fusion and feature extraction " module, obtain detected sample
This;, the training sample construction high-dimensional feature space obtained using " the offline acquisition module of energy consumption detection training sample ", foundation are high
The linear regression function of dimensional feature space;Belt conveyor system is obtained using " regression fit based on support vector machine is predicted "
Energy consumption predictive value in running, and belt conveyor system is monitored energy consumption on-line as the output of support vector machine network.
Ribbon conveyer without the concrete grammar that training sample during material is obtained offline is:
To not be placed in below driving drum central axis, conveyer interlude without the material time-division and be close to conveyer belt, changed course rolling
The belt speed signal of three photoelectric encoders output of central axis carries out denoising, by gather ribbon conveyer starting, braking,
At the uniform velocity, three position belt speed variation tracks during speed change, analyze conveyer belt starting, braking, dependency at the uniform velocity, under speed change, adopt
Go out synchronization whole piece belt of belt conveyor belt speed Changing Pattern with function interpolation calculation, extract defeated without material lower band formula
Send machine conveyer tape speed variation characteristic vector;
When ribbon conveyer is run without material, ribbon conveyer input power is gathered using high-precision power instrument, dynamic is turned round
Square sensor and speed probe measurement ribbon conveyer output mechanical power, by synchronization ribbon conveyer input power with
Output mechanical power subtracts each other, and just obtains " belt conveyor system energy consumption ", extract ribbon conveyer start, braking, at the uniform velocity, become
The lower belt conveyor system energy consumption of speed, and combined with the characteristic vector of belt speed sensor acquisition, ribbon conveyer is obtained without material
Sample during operation;Using said method, take multiple measurements, obtain multigroup belt conveyor system energy consumption when run without material and
Belt speed characteristic vector sample.
Specifically put using material stream mode laser reading devices during normal operation in the case of ribbon conveyer empty stream
It is placed in conveyer interlude(Laser scanner is directed at material vertically downward, material circulating direction is fanned perpendicular through laser scanning
Face), gather ribbon conveyer high-speed cruising lower conveyer belt laser point cloud, can extract on every frame laser covering of the fan scanning center with
Each collection dot spacing from and angle.To carry out per frame laser point cloud data (x, y) Coordinate Conversion, every frame fan of laser light can be calculated
Face area, per frame laser covering of the fan area, laser covering of the fan center of gravity as characteristic parameter during extraction ribbon conveyer empty stream, and with
The belt speed characteristic vector that photoelectric encoder is obtained is combined, and is measured through low speed, middling speed and repeatedly at a high speed, is obtained three kinds of belt speed respectively
Under it is multigroup without the feature samples such as input power, output mechanical power and motor speed during material.Using said method, carry out repeatedly
Test, obtains multigroup " belt conveyor system energy consumption " training sample.
A kind of ribbon conveyer efficiency on-line monitoring system, is characterized in that:Driving centre of the drum is respectively placed in including three
The photoelectric encoder being close to below axle, conveyer interlude at conveyer belt, changed course roll center axle and material stream mode laser
Harvester;Three photoelectric encoders and material stream mode laser reading devices are connected with signal processing and characteristic extracting module,
Signal processing and characteristic extracting module and the regression fit prediction module based on support vector machine connect.
Claims (1)
1. a kind of ribbon conveyer efficiency on-line monitoring method, is characterized in that:Comprise the following steps:
(1) off-line training sample collection is carried out first:
1) off-line training sample acquisition system builds
Energy consumption testing system is built, adopting includes high-precision power instrument, dynamic torque sensor, speed probe, material stream shape
The sensing detection module of state laser reading devices, detection belt conveyor system input power, output mechanical power, motor turn
Speed, material instantaneous delivery, it is final to obtain belt conveyor system efficiency, so as to learn ribbon conveyer energy consumption size and Energy Efficiency Ratio;
Using three photoelectric encoders, it is respectively placed in below driving drum central axis, conveyer interlude and is close to conveyer belt, changed course
At roll center axle, obtain three test points conveyer tape speed signal, by gather ribbon conveyer start, braking, it is even
Three position belt speed variation tracks when speed, speed change, go out the conveying of synchronization whole piece ribbon conveyer using function interpolation calculation
Band belt speed Changing Pattern;
2) ribbon conveyer is obtained offline without training sample during material
Feature extraction is carried out using " information processing and feature extraction " module, is measured through low speed, middling speed and repeatedly at a high speed, respectively
Obtain multigroup feature samples without input power, output mechanical power and motor speed during material under three kinds of belt speed;Will be without material
When three kinds of belt speed under feature samples correspondence power consumption values be defined as " belt conveyor system energy consumption ";
3) when ribbon conveyer has material, training sample is obtained offline
Respectively in low speed, middling speed and at a high speed artificial feeding under three kinds of belt speed, manufacturing material is evenly distributed and uneven various works
Condition is combined, and gathers material stream instantaneous delivery and material flow distribution status data using material stream mode laser reading devices, is adopted
" information processing and feature extraction " module carries out feature extraction, and each operating mode is taken multiple measurements, each operating mode is obtained
Lower input power, output mechanical power, motor speed, material instantaneous delivery and material flow distribution state feature samples;By difference
Power consumption values in the case of operating mode to subtract each other without belt conveyor system power consumption values under corresponding belt speed during material situation, its difference can
It is combined with corresponding feature samples, obtains belt conveyor system energy consumption and input power, output mechanical power, motor
Rotating speed, material instantaneous delivery form corresponding with material flow distribution state;
(2) online energy consumption monitoring
Detect that ribbon conveyer drives using three photoelectric encoders and be close to below drum central axis, conveyer interlude conveying
Conveyer tape speed value at band, changed course roll center axle, using material stream mode laser reading devices detectable substance stream instantaneous delivery
With material flow distribution state, feature extraction is carried out to signal using " information fusion and feature extraction " module, tested sample is obtained;
High-dimensional feature space is constructed using the training sample that " the offline acquisition module of energy consumption detection training sample " is obtained, higher-dimension is set up special
Levy the linear regression function in space;Belt conveyor system operation is obtained using " regression fit based on support vector machine is predicted "
During energy consumption predictive value, and using belt conveyor system monitor on-line energy consumption as support vector machine network export.
Priority Applications (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201610902166.1A CN106477273B (en) | 2015-06-02 | 2015-06-02 | Ribbon conveyer energy consumption Forecasting Methodology based on support vector machines |
CN201610900981.4A CN106241281B (en) | 2015-06-02 | 2015-06-02 | Ribbon conveyer energy consumption on-line monitoring method based on mass flow laser detection |
CN201610903773.XA CN106347970B (en) | 2015-06-02 | 2015-06-02 | A kind of ribbon conveyer energy efficiency monitoring method with online energy efficiency monitoring |
CN201510295101.0A CN105000355B (en) | 2015-06-02 | 2015-06-02 | Belt conveyor on-line energy efficiency monitoring method |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201510295101.0A CN105000355B (en) | 2015-06-02 | 2015-06-02 | Belt conveyor on-line energy efficiency monitoring method |
Related Child Applications (3)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN201610900981.4A Division CN106241281B (en) | 2015-06-02 | 2015-06-02 | Ribbon conveyer energy consumption on-line monitoring method based on mass flow laser detection |
CN201610903773.XA Division CN106347970B (en) | 2015-06-02 | 2015-06-02 | A kind of ribbon conveyer energy efficiency monitoring method with online energy efficiency monitoring |
CN201610902166.1A Division CN106477273B (en) | 2015-06-02 | 2015-06-02 | Ribbon conveyer energy consumption Forecasting Methodology based on support vector machines |
Publications (2)
Publication Number | Publication Date |
---|---|
CN105000355A CN105000355A (en) | 2015-10-28 |
CN105000355B true CN105000355B (en) | 2017-04-12 |
Family
ID=54373284
Family Applications (4)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN201610900981.4A Expired - Fee Related CN106241281B (en) | 2015-06-02 | 2015-06-02 | Ribbon conveyer energy consumption on-line monitoring method based on mass flow laser detection |
CN201510295101.0A Expired - Fee Related CN105000355B (en) | 2015-06-02 | 2015-06-02 | Belt conveyor on-line energy efficiency monitoring method |
CN201610902166.1A Expired - Fee Related CN106477273B (en) | 2015-06-02 | 2015-06-02 | Ribbon conveyer energy consumption Forecasting Methodology based on support vector machines |
CN201610903773.XA Expired - Fee Related CN106347970B (en) | 2015-06-02 | 2015-06-02 | A kind of ribbon conveyer energy efficiency monitoring method with online energy efficiency monitoring |
Family Applications Before (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN201610900981.4A Expired - Fee Related CN106241281B (en) | 2015-06-02 | 2015-06-02 | Ribbon conveyer energy consumption on-line monitoring method based on mass flow laser detection |
Family Applications After (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN201610902166.1A Expired - Fee Related CN106477273B (en) | 2015-06-02 | 2015-06-02 | Ribbon conveyer energy consumption Forecasting Methodology based on support vector machines |
CN201610903773.XA Expired - Fee Related CN106347970B (en) | 2015-06-02 | 2015-06-02 | A kind of ribbon conveyer energy efficiency monitoring method with online energy efficiency monitoring |
Country Status (1)
Country | Link |
---|---|
CN (4) | CN106241281B (en) |
Families Citing this family (18)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106241281B (en) * | 2015-06-02 | 2018-05-15 | 南通大学 | Ribbon conveyer energy consumption on-line monitoring method based on mass flow laser detection |
CN108180968A (en) * | 2016-12-08 | 2018-06-19 | 沈阳铝镁设计研究院有限公司 | A kind of method for calculating fluoride salt consumption automatically in fluoride salt warehouse |
CN106628948B (en) * | 2016-12-22 | 2019-11-01 | 神华集团有限责任公司 | The method, apparatus and system of coal mine leather belt machine speed regulation |
CN106885604B (en) * | 2017-02-15 | 2018-12-14 | 重庆工商职业学院 | A kind of industrial feeding vehicle based on big data feeds intake quantity collection system in real time |
CN107187825B (en) * | 2017-07-14 | 2023-07-11 | 天津工业大学 | Belt conveyor monitoring system based on Ethernet |
CN107585535B (en) * | 2017-09-05 | 2020-11-10 | 华电重工股份有限公司 | Bulk cargo conveying method and system |
CN107944775A (en) * | 2018-01-03 | 2018-04-20 | 太原科技大学 | A kind of electric cleaning car inhales sweeping device energy consumption assessment system and appraisal procedure |
CN108547992B (en) * | 2018-04-23 | 2019-11-19 | 中冶长天国际工程有限责任公司 | A kind of control method of unloading valve and its discharge and sealing |
CN109030402A (en) * | 2018-08-21 | 2018-12-18 | 浙江大学 | The on-line measuring device and method of foreign matter inside non-destructive testing bread |
CN109941698B (en) * | 2019-04-03 | 2020-08-18 | 武汉科技大学 | Belt conveyor speed adjusting method considering fatigue damage |
CN110342209B (en) * | 2019-08-13 | 2021-03-12 | 武汉科技大学 | Intelligent speed-regulating belt conveyor tension cooperative control system and control method |
CN111169942B (en) * | 2020-01-19 | 2021-11-12 | 武汉科技大学 | Belt conveyor control device and method based on multi-target particle swarm algorithm |
CN111472799B (en) * | 2020-04-03 | 2021-06-15 | 山东科技大学 | Distributed longitudinal shaft type heading machine function efficiency monitoring and energy-saving operation control system |
CN112722762A (en) * | 2020-12-17 | 2021-04-30 | 北京冠明机械科技有限公司 | Intelligent control energy-saving system and control method of belt conveyor |
CN112793989B (en) * | 2020-12-25 | 2021-11-19 | 中国矿业大学 | Intelligent speed regulation method of belt conveyor based on material monitoring |
CN113844857A (en) * | 2021-08-02 | 2021-12-28 | 上海大学 | Method for identifying six types of running states of belt conveyor carrier roller based on sound wave signals |
CN113895909B (en) * | 2021-10-21 | 2023-02-07 | 武汉科技大学 | Flexible speed regulation control method of belt conveyor considering material type and material quantity |
CN114538124B (en) * | 2022-03-22 | 2023-01-03 | 乌海市榕鑫能源实业有限责任公司 | Intelligent coal blending process based on multifunctional weighing display controller |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103424166A (en) * | 2013-07-30 | 2013-12-04 | 山东博润工业技术股份有限公司 | Method and system for continuously measuring bulk materials |
CN203682514U (en) * | 2014-01-23 | 2014-07-02 | 孙登云 | Energy-saving control system for rubber belt conveyer |
CN104132699A (en) * | 2014-07-24 | 2014-11-05 | 武汉中原电子集团有限公司 | Laser scanning type bulk material flow detection and distribution error elimination method |
CN105000355A (en) * | 2015-06-02 | 2015-10-28 | 南通大学 | Belt conveyor on-line energy efficiency monitoring method and system |
Family Cites Families (15)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE19631926A1 (en) * | 1996-08-07 | 1998-02-12 | Siemens Ag | Conveyor mass flow measuring device |
JPH10192940A (en) * | 1997-01-07 | 1998-07-28 | Nippon Steel Corp | Long size material transfer device |
JP4347237B2 (en) * | 2005-02-25 | 2009-10-21 | 三菱重工業株式会社 | Fuel ratio measuring apparatus and method |
CN101403567A (en) * | 2008-11-21 | 2009-04-08 | 冶金自动化研究设计院 | Electric arc furnace terminal temperature prediction system based on SVM |
JP2011190089A (en) * | 2010-03-16 | 2011-09-29 | Nippon Steel Corp | Stacker |
CN101916998A (en) * | 2010-07-12 | 2010-12-15 | 东北电力科学研究院有限公司 | Support vector machine-based wind electric powder prediction device and method |
CN102179727B (en) * | 2011-04-15 | 2013-01-23 | 重庆大学 | Online detection method of energy consumption information in machining process of main drive system of machine tool |
CN103183224A (en) * | 2011-12-27 | 2013-07-03 | 富泰华工业(深圳)有限公司 | Material conveyor |
CN102620838B (en) * | 2012-04-24 | 2014-02-19 | 南京卓越能源技术有限公司 | Automatic scanning device for monitoring coal yard |
CN102942039B (en) * | 2012-11-27 | 2014-10-22 | 山西三元煤业股份有限公司 | Belt conveyor control system and method capable of adjusting belt speeds automatically according to material flows or material levels |
CN203006389U (en) * | 2012-12-04 | 2013-06-19 | 江苏交科能源科技发展有限公司 | Energy saving system of belt conveyor |
CN103144937B (en) * | 2013-03-06 | 2015-07-08 | 西安科技大学 | System and method for intelligently monitoring belt-type conveyer for coal mine steel wire rope core |
US9315341B2 (en) * | 2013-03-31 | 2016-04-19 | Intelligrated Headquarters, Llc | Merging conveyor |
CN103226132B (en) * | 2013-04-25 | 2014-12-10 | 哈尔滨工业大学 | High speed railway steel rail flaw detection experiment platform and detection method |
CN203981882U (en) * | 2014-07-17 | 2014-12-03 | 唐山开诚电控设备集团有限公司 | Flame-proof mine laser material flow sensor |
-
2015
- 2015-06-02 CN CN201610900981.4A patent/CN106241281B/en not_active Expired - Fee Related
- 2015-06-02 CN CN201510295101.0A patent/CN105000355B/en not_active Expired - Fee Related
- 2015-06-02 CN CN201610902166.1A patent/CN106477273B/en not_active Expired - Fee Related
- 2015-06-02 CN CN201610903773.XA patent/CN106347970B/en not_active Expired - Fee Related
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103424166A (en) * | 2013-07-30 | 2013-12-04 | 山东博润工业技术股份有限公司 | Method and system for continuously measuring bulk materials |
CN203682514U (en) * | 2014-01-23 | 2014-07-02 | 孙登云 | Energy-saving control system for rubber belt conveyer |
CN104132699A (en) * | 2014-07-24 | 2014-11-05 | 武汉中原电子集团有限公司 | Laser scanning type bulk material flow detection and distribution error elimination method |
CN105000355A (en) * | 2015-06-02 | 2015-10-28 | 南通大学 | Belt conveyor on-line energy efficiency monitoring method and system |
Also Published As
Publication number | Publication date |
---|---|
CN106241281A (en) | 2016-12-21 |
CN106347970B (en) | 2018-06-22 |
CN106477273A (en) | 2017-03-08 |
CN106347970A (en) | 2017-01-25 |
CN105000355A (en) | 2015-10-28 |
CN106477273B (en) | 2018-07-10 |
CN106241281B (en) | 2018-05-15 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN105000355B (en) | Belt conveyor on-line energy efficiency monitoring method | |
CN104132699B (en) | A kind of laser scan type bulk material flow detection and distribution error removing method | |
Zeng et al. | Measurement of bulk material flow based on laser scanning technology for the energy efficiency improvement of belt conveyors | |
CN203011462U (en) | Dynamic monitoring system of belt materials | |
CN103115667A (en) | Vibration monitoring device based on sensors | |
CN106404160A (en) | Power transmission line monitoring device metering system and method in field environment | |
CN108089560A (en) | A kind of gate and headstock gear real time on-line monitoring and operational safety management system and its implementation | |
CN202274913U (en) | Dynamic coal flow monitoring and weighing device | |
CN103162816A (en) | Vibration monitoring method based on sensors | |
CN104326360B (en) | High pedestal jib crane holographic measuring method | |
CN102706902B (en) | A kind of fibric moisture on-line measuring device and method | |
CN105836419A (en) | Material taking rotation boundary judgment and control system and method for bucket wheel machine | |
CN216996326U (en) | Mining coal flow detection and safety protection device | |
CN210260074U (en) | Load monitor and system for rubber belt conveyor | |
CN205981121U (en) | Box is weighed and cubing integration equipment | |
CN201951981U (en) | Automatic material-feeding measurement and control system | |
CN104239717A (en) | Energy consumption characteristic value extraction method for lifting mechanism of crane | |
CN213949726U (en) | Device and system for measuring bulk cargo field pile emptying volume | |
CN205771703U (en) | Bucket wheel machine feeding revolution border judges control system | |
CN103268118A (en) | Metallurgical production distributing process based on heavy-load linear motor control | |
CN1570576A (en) | Method and device for determining weight of starting parcel for winch | |
CN202229976U (en) | Measurement and control system of electronic universal material testing machine | |
CN201981321U (en) | Leveling servo system for drawing frame | |
CN205861367U (en) | A kind of crane integrated performance detecting system | |
Shi et al. | Research of dynamic load identification for rock roadheader |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
C06 | Publication | ||
PB01 | Publication | ||
C10 | Entry into substantive examination | ||
SE01 | Entry into force of request for substantive examination | ||
GR01 | Patent grant | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170412 Termination date: 20180602 |
|
CF01 | Termination of patent right due to non-payment of annual fee |