CN104999522A - Multipurpose numerical control feeder - Google Patents
Multipurpose numerical control feeder Download PDFInfo
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- CN104999522A CN104999522A CN201510402974.7A CN201510402974A CN104999522A CN 104999522 A CN104999522 A CN 104999522A CN 201510402974 A CN201510402974 A CN 201510402974A CN 104999522 A CN104999522 A CN 104999522A
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- numerical control
- driving mechanism
- multipurpose
- fixed
- work top
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27C—PLANING, DRILLING, MILLING, TURNING OR UNIVERSAL MACHINES FOR WOOD OR SIMILAR MATERIAL
- B27C5/00—Machines designed for producing special profiles or shaped work, e.g. by rotary cutters; Equipment therefor
- B27C5/02—Machines with table
- B27C5/06—Arrangements for clamping or feeding work
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- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Wood Science & Technology (AREA)
- Forests & Forestry (AREA)
- Milling, Drilling, And Turning Of Wood (AREA)
Abstract
The invention relates to the technical field of feeding, in particular to a multipurpose numerical control feeder. The multipurpose numerical control feeder comprises a driving mechanism, and a working tabletop arranged on the driving mechanism, wherein the working tabletop is provided with a fixture mechanism for clamping a machined object; and the driving mechanism drives the working tabletop to move in directions of X and Y axles. The multipurpose numerical control feeder is fixed on an engraving tabletop through easy installation to replace human hands to perform such work as linear cutting and copying (curve) cutting. The multipurpose numerical control feeder is different from a traditional process, needs no manual operation in the whole machining process, and adopts the numerical control technology, so that the efficiency and the safety coefficient are both greatly improved, and the machining precision is prominently improved due to precise numerical control. The labor intensity is greatly reduced; and a traditional constraint of profiling is discarded. The multipurpose numerical control feeder is matched automatic equipment, and is matched with different machines to achieve a purpose of numerical control automation.
Description
Technical field
The present invention relates to the technical field of feeding, more specifically, relate to multipurpose numerical-control feed machine.
Background technology
In prior art, for woodworking machinery to engrave machine supporting, normally utilize staff to carry out the work such as linear interpolation, profiling (curve) cutting.Prior art needs to utilize manual operation, in the course of the work, easily injured, its efficiency and security lower.
Summary of the invention
The present invention, for overcoming at least one defect described in above-mentioned prior art, provides multipurpose numerical-control feed machine, and this equipment adds in the course of work omnidistance without staff, and adopt Numeric Control Technology, efficiency, safety coefficient improve all greatly.
For solving the problems of the technologies described above, the technical solution used in the present invention is: multipurpose numerical-control feed machine, wherein, comprise driving mechanism, the work top be located on driving mechanism, described work top is provided with the clamp mechanism for clamping machining object, and driving mechanism drives X, the Y-motion of work top.
In the present invention, by simple installation, this equipment is fixed on and engraves machine table top, then staff can be replaced to carry out the work such as linear interpolation, profiling (curve) cutting.And different from the technique of tradition, this equipment adds in the course of work omnidistance without staff, and adopt Numeric Control Technology, efficiency, safety coefficient improve all greatly, in machining accuracy, more obtain huge raising because accurate numerical control controls die worker! Labour intensity reduces greatly, more breaks away from the constraint of old pattern.This equipment is an auxiliary type automation equipment, from different machine machinery supports to reach the object of numerically controlled automatic.
Further, described driving mechanism comprises cross slid platform, long line slideway, long tooth row, the servomotor of band L reduction box, the pinion that is connected with the servomotor of band L reduction box, cross slid platform is connected by long line slideway with work top, long tooth row is fixed on work top, and pinion engages with long tooth row.The straight line that cross slid platform can only limit at long line slideway moves, and when the driven by servomotor pinion of band L reduction box rotates, long tooth row is driven to move linearly.
Further, described driving mechanism also comprise be located at cross slid platform bottom base plate, short lines guide rail, short tooth row, band reduction box servomotor, with the gear wheel being with the servomotor of reduction box to be connected, cross slid platform is connected by short lines guide rail with base plate, short tooth row is fixed on cross slid platform, and gear wheel engages with short tooth row.Described long line slideway is vertical with short lines guide rail.
Cross slid platform and base plate connected by short lines guide rail cross slid platform can only be limited at short lines guide rail straight line on move, band reduction box driven by servomotor gear wheel rotate time, short tooth row by gear wheel drive move linearly.
The direction of two rectilinear movements an angle of 90 degrees each other in a plane, namely x in coordinate system, y-axis is equivalent to, when moving under the driving of diaxon at servomotor, be equivalent to the coordinate points forming difference in x, y coordinate system, all coordinate points combine any curve or straight line that will become in a plane.And if be a fixing point depending on cutter, then relative to fixing cutter, be any line always through the fixing point of cutter, be the feed motion in processing.So the effect of processing any curve can be reached.
Further, described clamp mechanism comprises the T-shaped bar being bumped into work top, the compression bar be fixed on T-shaped bar, compression bar is fixed with band briquetting cylinder, band briquetting cylinder clamping machining object.Described clamp mechanism also comprises split ring pin, rolling ring, outer-hexagonal bolts, fixed head, band briquetting cylinder and compression bar are fixed together by fixed head, split ring pin is simultaneously through compression bar, rolling ring, T-shaped bar, and rolling ring gets around mouthful spring catch and rolls and roll in T-shaped bar tilted slotted hole.
T-shaped bar is T-shaped to be bumped in work top T-slot, and restricted T type bar moves linearly along the T-slot of work top only, thus can fit according to the curve adjustment of machined object.Split ring pin is simultaneously through compression bar, rolling ring, T-shaped bar, and rolling ring gets around mouthful spring catch and rolls and roll in T-shaped bar tilted slotted hole.
When stubborn lock outer-hexagonal bolts, compression bar is pullled the relatively T-shaped bar left and right displacement of generation by outer-hexagonal bolts, makes rolling ring in skewed slot, make similar slope down maneuver, thus compression bar is produced to bottom offset.The most bottom surface of compression bar and T-shaped bar is made to produce clamping force.And then be fixedly clamped on work top, reach fixing effect.
The briquetting that air pressure rotating band briquetting cylinder connects piston moves up or down, produces the power clamping timber and unclamp action between briquetting and T-shaped bar.Control the action together of all cylinders with air valve more simultaneously, effect of quick loading and unloading can be reached.
Compared with prior art, beneficial effect is: the present invention, by simple installation, makes this equipment be fixed on and engraves machine table top, then staff can be replaced to carry out the work such as linear interpolation, profiling (curve) cutting.And different from the technique of tradition, this equipment adds in the course of work omnidistance without staff, and adopt Numeric Control Technology, efficiency, safety coefficient improve all greatly, in machining accuracy, more obtain huge raising because accurate numerical control controls die worker! Labour intensity reduces greatly, more breaks away from the constraint of old pattern.This equipment is an auxiliary type automation equipment, from different machine machinery supports to reach the object of numerically controlled automatic.
Accompanying drawing explanation
Fig. 1 is the overall detonation configuration schematic diagram of the present invention.
Fig. 2 is integral installation distribution structure schematic diagram of the present invention.
Fig. 3 is clamp mechanism detonation configuration schematic diagram of the present invention.
Fig. 4 is the enlarged diagram of Fig. 3 of the present invention.
Fig. 5 is compression bar schematic diagram of the present invention.
Fig. 6 is work top schematic diagram of the present invention.
Fig. 7 is the enlarged diagram of Fig. 6 of the present invention.
Fig. 8 is clamp mechanism side-looking structural representation of the present invention.
Fig. 9 is the main TV structure schematic diagram of clamp mechanism of the present invention.
Figure 10 is integral vertical body structure first schematic diagram of the present invention.
Figure 11 is the overall main TV structure schematic diagram of the present invention.
Figure 12 is integral vertical body structure second schematic diagram of the present invention.
Detailed description of the invention
Accompanying drawing, only for exemplary illustration, can not be interpreted as the restriction to this patent; In order to better the present embodiment is described, some parts of accompanying drawing have omission, zoom in or out, and do not represent the size of actual product; To those skilled in the art, in accompanying drawing, some known features and explanation thereof may be omitted is understandable.Describe position relationship in accompanying drawing only for exemplary illustration, the restriction to this patent can not be interpreted as.
As shown in figs. 1-12, multipurpose numerical-control feed machine, wherein, comprises driving mechanism, the work top 1 be located on driving mechanism, and work top 1 is provided with the clamp mechanism for clamping machining object, and driving mechanism drives X, the Y-motion of work top 1.
In the present embodiment, by simple installation, this equipment is fixed on and engraves machine table top, then staff can be replaced to carry out the work such as linear interpolation, profiling (curve) cutting.And different from the technique of tradition, this equipment adds in the course of work omnidistance without staff, and adopt Numeric Control Technology, efficiency, safety coefficient improve all greatly, in machining accuracy, more obtain huge raising because accurate numerical control controls die worker! Labour intensity reduces greatly, more breaks away from the constraint of old pattern.This equipment is an auxiliary type automation equipment, from different machinery supports to reach the object of numerically controlled automatic.
As in Fig. 1, driving mechanism comprise cross slid platform 7, long line slideway 4, long tooth row 2, band L reduction box servomotor 20, with the pinion 24 being with the servomotor 20 of L reduction box to be connected, cross slid platform 7 is connected by long line slideway 4 with work top 1, long tooth row 2 is fixed on work top 1, and pinion 24 engages with long tooth row 2.Driving mechanism also comprise be located at cross slid platform 7 bottom base plate 10, short lines guide rail 9, short tooth row 8, band reduction box servomotor 17, with the gear wheel 14 being with the servomotor 17 of reduction box to be connected, cross slid platform 7 is connected by short lines guide rail 9 with base plate 10, short tooth row 8 is fixed on cross slid platform 7, and gear wheel 14 engages with short tooth row 8.Long line slideway 4 is vertical with short lines guide rail 9.
Concrete, the guide rail of long line slideway 4 is locked in work top 1 by the second screw and bullet pad 5, makes 4 ~ 1 to post and fix in 1 ~ 2 and 1 ~ 3 place respectively;
Long tooth row 2 lock onto work top 1 place by the first screw and bullet pad 3, makes 2 ~ 1 and 1 ~ 1 to post and fix; The slide of long line slideway 4 is locked in cross slid platform 7 place by the 9th screw and bullet pad 28, and four guide rail slides 4 ~ 17 ~ 1 are posted and fixed respectively with everywhere;
Short tooth row 8 locks by the 3rd screw and bullet pad 67 ~ 3 places posted and fixed in cross slid platform 7;
In short lines guide rail 9 while be locked in cross slid platform 7 place by the second screw and bullet pad 5, make 9 ~ 2 of two short lines guide rails 9 to post and fix with 7 ~ 2,7 ~ 4 places of cross slid platform 7 respectively.Another side in short lines guide rail 9 is locked in base plate 10 place by the 4th screw and bullet pad 11, and 9 ~ 1, two short lines guide rail is posted and fixed with 10 ~ 1,10 ~ 2 places of base plate 10 respectively;
X-axis motor cabinet 21 is locked by the 6th screw and bullet pad 19 and is fixed on cross slid platform 7 place, servomotor 17 with reduction box is locked by screw and plain cushion 18, first latch segment 15 and is fixed on X-axis motor cabinet 21, gear wheel 14 is placed on the output shaft of the servomotor 17 of band reduction box, and lean on the first gear block 13 and the 5th screw and bullet pad 12 to be locked, and gear wheel 14 engages with short tooth row 8;
Y-axis motor seat 16 is locked by the 7th screw and bullet pad 22 and is fixed on cross slid platform 7, servomotor 20 with L reduction box is locked by the 6th screw and bullet pad 19, second latch segment 23 and is fixed on y-axis motor seat 16, pinion 24 is placed on the output shaft of the servomotor 20 of band L reduction box, and lean on the second gear block 25 and the 8th screw and bullet pad 26-1 to be locked, and pinion 24 engages with long tooth row 2.
The direction of two rectilinear movements an angle of 90 degrees each other in a plane, namely x in coordinate system, y-axis is equivalent to, when moving under the driving of diaxon at servomotor, be equivalent to the coordinate points forming difference in x, y coordinate system, all coordinate points combine any curve or straight line that will become in a plane.And if be a fixing point depending on cutter, then relative to fixing cutter, be any line always through the fixing point of cutter, be the feed motion in processing.So the effect of processing any curve can be reached.
As in Fig. 2, with 4 screws 002, automatic table top 003 is fixed on the machine of engraving 001 table top and joins on the screwed hole of four, brill.
As in Fig. 3-7, clamp mechanism comprises the T-shaped bar 27 being bumped into work top 1, the compression bar 34 be fixed on T-shaped bar 27, compression bar 34 is fixed with band briquetting cylinder 30, and band briquetting cylinder 30 clamps machining object.Clamp mechanism also comprises split ring pin 32, rolling ring 26, outer-hexagonal bolts 33, fixed head 29, band briquetting cylinder 30 is fixed together by fixed head 29 with compression bar 34, split ring pin 32 is simultaneously through compression bar 34, rolling ring 26, T-shaped bar 27, and rolling ring 26 gets around mouthful spring catch 32 and rolls and roll in T-shaped bar 27 tilted slotted hole.
T-shaped bar 27 sticks into 1 ~ 4 place's T-slot of work top 1.Rolling ring 26 is placed in the plagioclase groove of on T-shaped bar 27 27 ~ 1, and compression bar 34 inside groove is placed on T-shaped bar 27 and protrudes in the part of work top 1, links up through rolling ring 26, T-shaped bar 27, compression bar 34 with split pin spring 32.Fixed head 29 is locked by the 9th screw and bullet pad 28 and is fixed on compression bar 34.Band briquetting cylinder 30 is locked by screw 31 and is fixed on fixed head 29.
The T-shaped of 27 ~ 2 places of T-shaped bar 27 is bumped in 1 ~ 4 place's T-slot of work top, and restricted T type bar moves linearly along the T-slot of work top only, thus can fit according to the curve adjustment of machined object.Split ring pin 32 is simultaneously through compression bar 34, rolling ring 26, T-shaped bar 27, and rolling ring gets around the while that mouthful spring catch rolling and rolls in T-shaped bar and can roll in 27 ~ 1 skewed slots of T-shaped bar 27.
When stubborn lock outer-hexagonal bolts 33, compression bar 34 is pullled relatively T-shaped bar by outer-hexagonal bolts 33 and is produced left and right displacement, makes rolling ring 26 in 27 ~ 1 skewed slots, make similar slope down maneuver, thus compression bar 34 is produced to bottom offset.27 ~ 2 places of the most bottom surface of compression bar and T-shaped bar are made to produce clamping force.And then be fixedly clamped on work top, reach fixing effect.
As in Fig. 8, what a represented clamp mechanism fixes to clamp position, and in Fig. 9, b represents clamping height, and 004 is clamped machining object.
The briquetting that air pressure rotating band briquetting cylinder 30 connects piston moves up or down, produces the power clamping timber and unclamp action between briquetting and T-shaped bar.Control the action together of all cylinders with air valve more simultaneously, effect of quick loading and unloading can be reached.
In the present embodiment, this equipment has following characteristics:
Numerical control design has memory function, and operator only need before all batch work-piece of processing, and manual operation processes one time, and system then remembers lower all coordinates, and follow-up processing participates in without the need to personnel, and workman is only responsible for upper and lower material.
Have USB function, operator draws out the curved profile of the corresponding workpiece that will process by computer simultaneously, after inputing to USB, USB is inserted to the socket of equipment, and equipment just obtains corresponding coordinate by reading curve, then goes up material and both can start processing.
By the feeding of digital control system control, break away from the staff pivot angle restriction of old profiling feeding, the both hands of thorough liberation employee.
Accurate digital control adds accurate machine construction, makes machining accuracy higher.
Get by oneself adjustment feed function, different feed speed can be regulated as requested at different line segment place, good when crudy is reached.
Internal database is set up, and can record the machined parameters of different workpieces, only needs simple numbering to take, just can repeat processing.
Light, meagre volume, only need be installed on table top and just could carry out work, the worry of the high price heaviness of overall numerical controlled machinery! Supporting equipment can be changed at any time according to demand! The automation equipment of light and fast with low cost.
The feature of this equipment:
Programming is simple efficient, supports manual profile-modeling pattern plate programming and automatic profiling pattern plate programming.
Normal process, without the need to stencil master, not only saves stencil master, and greatly improves working (machining) efficiency.
Simple to operate, automatically process, only need manual loading and unloading, greatly the industrial injury risk of reduction operation person, and reduce the skill set requirements to operative employee, using while learning.
Each section of process velocity can set arbitrarily, improves crudy.
An equipment can store multiple program, meets small lot, various processing request.
2 road analog outputs, can be used for controlling milling cutter rotating speed.
16 road IO point inputs, 16 road IO points export, and can be used for controlling other auxiliary peripheral hardware.
The feature of controller:
Hardware adopts multi-CPU architecture, realizes multi-task parallel computing, provides the real-time of system, efficiency.Software uses multi-task control technology and hardware interpolation technology, makes motor movement fast, steadily, program operation speed and interface refresh rate faster;
System the highest support 8 axle controls, any 1 ~ 8 axle linear interpolation, 2 axles (X/Y/Z) circular arc+any 1 ~ 6 axial screw interpolation.
7 cun of RGB display screens, operation interface is friendly, hommization, is simple and easy to use.
Complete machine process structure is reasonable, meets EMC and EMI requirement, has superpower antijamming capability, can run under complex electromagnetic environment, as welding plant;
8 road step/servo motor pulses export, and highest frequency 4MHz, can establish pulse (pulse+direction) or dipulse (positive pulse+negative pulse) mode.
23 tunnel light-coupled isolation inputs, 23 light-coupled isolations export (output of OC door).
No. 2 encoder input (A/B/Z phase inputs), support increment or absolute mode.
2 tunnel analog quantitys (12) export, and 2 tunnel analog quantitys (12) input.
1 road RS232 interface, 1 road RS485 interface, 2 tunnel CAN interfaces.
No. 1 handwheel input interface.
The acceleration and deceleration of straight line constant acceleration.
2G super large processed file memory space, maximum 1500 sections of single program.
Support program USB flash disk on-line machining, meets operation and the processing of various complicated process, easily runs large program.
Processed file supports manual edit G code file, usb file reads in, instructs editor.
Breakpoint memory function, in process, de-energized can not be lost.
Figure shows, real-time track mobile display.
Inside establish diagnostic function, help user's quick solution mechanical disorder.
Support Chinese file name, supporting document name is revised.
Support that U dish upgrades control system file.
Obviously, the above embodiment of the present invention is only for example of the present invention is clearly described, and is not the restriction to embodiments of the present invention.For those of ordinary skill in the field, can also make other changes in different forms on the basis of the above description.Here exhaustive without the need to also giving all embodiments.All any amendments done within the spirit and principles in the present invention, equivalent to replace and improvement etc., within the protection domain that all should be included in the claims in the present invention.
Claims (6)
1. multipurpose numerical-control feed machine, it is characterized in that, comprise driving mechanism, the work top (1) be located on driving mechanism, described work top (1) is provided with the clamp mechanism for clamping machining object, driving mechanism drive work top (1) X, Y-motion.
2. multipurpose numerical-control feed machine according to claim 1, it is characterized in that: described driving mechanism comprise cross slid platform (7), long line slideway (4), long tooth row (2), band L reduction box servomotor (20), with the pinion (24) being with the servomotor (20) of L reduction box to be connected, cross slid platform (7) is connected by long line slideway (4) with work top (1), long tooth row (2) is fixed on work top (1), and pinion (24) engages with long tooth row (2).
3. multipurpose numerical-control feed machine according to claim 2, it is characterized in that: described driving mechanism also comprise be located at cross slid platform (7) bottom base plate (10), short lines guide rail (9), short tooth row (8), band reduction box servomotor (17), with the gear wheel (14) being with the servomotor (17) of reduction box to be connected, cross slid platform (7) is connected by short lines guide rail (9) with base plate (10), short tooth row (8) is fixed on cross slid platform (7), and gear wheel (14) engages with short tooth row (8).
4. multipurpose numerical-control feed machine according to claim 3, is characterized in that: described long line slideway (4) is vertical with short lines guide rail (9).
5. multipurpose numerical-control feed machine according to claim 4, it is characterized in that: described clamp mechanism comprises the T-shaped bar (27) being bumped into work top (1), the compression bar (34) be fixed on T-shaped bar (27), compression bar (34) is fixed with band briquetting cylinder (30), band briquetting cylinder (30) clamping machining object.
6. multipurpose numerical-control feed machine according to claim 5, it is characterized in that: described clamp mechanism also comprises split ring pin (32), rolling ring (26), outer-hexagonal bolts (33), fixed head (29), band briquetting cylinder (30) and compression bar (34) are fixed together by fixed head (29), split ring pin (32) is simultaneously through compression bar (34), rolling ring (26), T-shaped bar (27), and rolling ring (26) gets around a mouthful spring catch (32) and rolls and roll in T-shaped bar (27).
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