CN104999290B - A kind of solar energy panel frame special fixture - Google Patents

A kind of solar energy panel frame special fixture Download PDF

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Publication number
CN104999290B
CN104999290B CN201510419069.2A CN201510419069A CN104999290B CN 104999290 B CN104999290 B CN 104999290B CN 201510419069 A CN201510419069 A CN 201510419069A CN 104999290 B CN104999290 B CN 104999290B
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CN
China
Prior art keywords
reference block
solar energy
lagging
panel frame
energy panel
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Active
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CN201510419069.2A
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Chinese (zh)
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CN104999290A (en
Inventor
李爱军
罗家海
马继
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Foshan Pratic CNC Science and Technology Co Ltd
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Foshan Pratic CNC Science and Technology Co Ltd
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Priority to CN201510419069.2A priority Critical patent/CN104999290B/en
Publication of CN104999290A publication Critical patent/CN104999290A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q3/00Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q2703/00Work clamping
    • B23Q2703/02Work clamping means
    • B23Q2703/08Devices for clamping a plurality of workpieces
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q2703/00Work clamping
    • B23Q2703/02Work clamping means
    • B23Q2703/10Devices for clamping workpieces of a particular form or made from a particular material

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Jigs For Machine Tools (AREA)
  • Photovoltaic Devices (AREA)

Abstract

A kind of solar energy panel frame special fixture, for clamping solar energy panel frame, including pedestal, the pedestal is disposed with the clamping station of 1 or more than 1 from front to back, the clamping station is sequentially installed with side plate reference block and the first lagging reference block from front to back, and empty avoiding gap is left between the side plate reference block and the first lagging reference block;The upper reference plane of the side plate reference block is level reference, and for providing side plate or supporting plate of the reference plane to the solar energy panel frame of front end, the rear end of the level reference is provided with hold-down devices.The present invention proposes a kind of solar energy panel frame special fixture, frame workpiece can be carried out positioning in different faces, meet the design of workpiece geometries bayonet socket, clamping efficiency is high, improves machining accuracy.

Description

A kind of solar energy panel frame special fixture
Technical field
The present invention relates to clamp art, more particularly to a kind of solar energy panel frame special fixture.
Background technology
Solar panels are made up of foreboard, EVA, solar battery sheet, EVA and the Rotating fields of backboard 5 successively from top to bottom, wherein Foreboard is the safety glass with high transmission rate, and solar panels are entrenched in solar energy panel frame.Existing solar energy panel frame Using aluminium alloy extrusions, it is made by way of founding, extruding, then the hole position that design is needed on frame is added by Digit Control Machine Tool Work.
Need to carry out clamp positioning to it during processing solar energy panel frame workpiece, needed for the workpiece of its special shape The bayonet socket fastened with its geometry, according to general clamp fixture, then clamp does not fasten and is easily damaged element.If Simply use general fixture under pressure, then for solar energy panel frame lagging without clamping action, also with less There is antihunt action, cause the machining accuracy of workpiece low, and lagging deformation is occurred, reduce the qualification rate of product, make Into waste.
The content of the invention
It is an object of the invention to propose a kind of solar energy panel frame special fixture, frame workpiece can be carried out in different faces Positioning, meets the design of workpiece geometries bayonet socket, and clamping efficiency is high, improves machining accuracy.
For up to this purpose, the present invention uses following technical scheme:
A kind of solar energy panel frame special fixture, for clamping solar energy panel frame, including pedestal, the pedestal is from going to The clamping station of more than 1 is disposed with afterwards, and the clamping station is sequentially installed with side plate reference block and first from front to back Lagging reference block, empty avoiding gap is left between the side plate reference block and the first lagging reference block;
The upper reference plane of the side plate reference block is level reference, and for providing the reference plane of front end to the sun The side plate or supporting plate of energy edges of boards frame, the rear end of the level reference is provided with hold-down devices;
The upper reference plane of the first lagging reference block provides first strut rail of the reference plane to the solar energy panel frame Plate;The preceding reference plane of the first lagging reference block includes providing reference plane to the benchmark boss of the supporting plate and provides base Quasi- face is to the 3rd lagging of the solar energy panel frame or the benchmark groove of the first lagging, the benchmark boss and the base Quasi- groove forms the step for empty avoiding;
Backup is provided with front of the side plate reference block and compresses reference block, the backup compresses reference block by drive control It is moved forward and backward, and the backup compresses reference block and moved forward and backward in the adjacent side of the side plate reference block, and will be positioned over the side Solar energy panel frame backup on plate reference block offsets to the preceding reference plane of the first lagging reference block, and by the sun Energy edges of boards frame is pressed in the preceding reference plane;
The hold-down devices are respectively in the upper reference plane of the level reference and the first lagging reference block Solar energy panel frame, which is pushed, to be compressed.
Illustrate further, the width of the level reference is more than the width of the side plate, the level reference is set It is equipped with the avoiding hollow groove raised for the lagging of empty avoiding solar energy panel frame second.
Illustrate further, the hold-down devices are swing clamp cylinder, the swing clamp cylinder is divided into minor axis swing clamp cylinder and length Footpath swing clamp cylinder, the minor axis swing clamp cylinder is used to press the workpiece in the upper reference plane of the first lagging reference block Tightly, the major diameter swing clamp cylinder is used to compress the workpiece on the level reference.
Illustrate further, the backup compresses and is provided with cushion film on the panel of reference block backup workpiece.
Illustrate further, the backup compresses reference block and controls it to move forward and backward by gripping push rods, and the backup is compressed The position of clamping station described in benchmark block gap is arranged at the upper surface of the gripping push rods, and the upper surface of the pedestal is provided with use In the loose slot for installing the gripping push rods, the gripping push rods by drive control can fore-aft travel in the loose slot, The backup compresses the upper surface that reference block protrudes from the pedestal, and positioned at the adjacent side of each side plate reference block.
Illustrate further, the gripping push rods by pusher cylinder control can fore-aft travel in the loose slot.
Illustrate further, the backup compresses reference block and controls it to move forward and backward by gripping push rods, and the backup is compressed The position of clamping station described in benchmark block gap is arranged at the upper surface of the gripping push rods, and the bottom of the pedestal, which is provided with, to be used for The loose slot of the gripping push rods and the cover plate for back cover are installed, the gripping push rods are locked in by the cover plate by screw In the loose slot;
The loose slot corresponds to the groove that each clamping station is provided with more than 1, and the backup compresses benchmark Block passes through the groove, and protrudes from the upper surface of the pedestal, and is correspondingly positioned at the adjacent side of each side plate reference block, institute State gripping push rods by drive control can fore-aft travel in the loose slot, the gripping push rods drive the backup to compress base Quasi- block is moved in the groove.
Illustrate further, upper reference plane, benchmark boss and the benchmark groove of the first lagging reference block are set respectively It is equipped with cushion film.
Illustrate further, the length of the first lagging reference block is longer than the length of the side plate reference block.
Illustrate further, the cell wall of the loose slot is provided with the slide rail being engaged with the gripping push rods.
Beneficial effects of the present invention:1st, the promotion of a gripping push rods is passed through, you can realize workpiece in multiple clamping works Clamp, efficiency high;2nd, same clamping station, by the way that workpiece turning is repositioned, you can to the side plate of solar energy panel frame Or lagging is clamped positioning, the processing in different faces is carried out, it is practical;3rd, raised positions some to workpiece are kept away Sky design, will not raised parts some to workpiece carry out compression stress, it is to avoid frame is deformed.
Brief description of the drawings
Fig. 1 is the structural representation of solar energy panel frame;
Fig. 2 is the structural representation of one embodiment of the present of invention;
Fig. 3 is the cross-sectional view of the pedestal of one embodiment of the present of invention;
Fig. 4 is the side structure schematic view of one embodiment of the present of invention.
Wherein:Solar energy panel frame 1, side plate 11, the first lagging 12, the second lagging 13, the 3rd lagging 14, neck 15th, supporting plate 16;
Pedestal 2, clamping station 3, loose slot 201, groove 202, cover plate 203, slide rail 204, minor axis swing clamp cylinder 2111, length Footpath swing clamp cylinder 2112, backup compress reference block 31, side plate reference block 32, the first lagging reference block 33, empty avoiding gap 300, Gripping push rods 301, pusher cylinder 302, cushion film 311, level reference 321, avoiding hollow groove 322, benchmark boss 331, benchmark are recessed Groove 332, step 333, cylinder mount frame 01.
Embodiment
Further illustrate technical scheme below in conjunction with the accompanying drawings and by embodiment.
A kind of solar energy panel frame special fixture, for clamping solar energy panel frame 1, including pedestal 2, the pedestal 2 from The clamping station 3 of more than 1 is disposed with after going to, the clamping station 3 is sequentially installed with side plate reference block from front to back 32 and the first lagging reference block 33, left between the side plate reference block 32 and the first lagging reference block 33 between empty avoiding Gap 300;
The upper reference plane of the side plate reference block 32 is level reference 321, and for providing the reference plane of front end to institute The side plate 11 or supporting plate 16 of solar energy panel frame 1 are stated, the rear end of the level reference 321 is provided with hold-down devices;
The upper reference plane of the first lagging reference block 33 provides first horizontal stroke of the reference plane to the solar energy panel frame 1 Plate plate 12;The preceding reference plane of the first lagging reference block 33 includes providing benchmark boss of the reference plane to the supporting plate 16 331 and provide reference plane to the 3rd transverse slat plate 14 of the solar energy panel frame 1 or the benchmark groove 332 of the first lagging 12, The benchmark boss 331 and the benchmark groove 332 form the step 333 for empty avoiding;
The front of the side plate reference block 32 is provided with backup and compresses reference block 31, and the backup compresses reference block 31 by driving It is moved forward and backward for dynamic control, and the backup compresses reference block 31 and moved forward and backward in the adjacent side of the side plate reference block 32, and will put The backup of solar energy panel frame 1 being placed on the side plate reference block 32 offsets to the preceding benchmark of the first lagging reference block 33 Face, and the solar energy panel frame is pressed in the preceding reference plane;
The upper reference plane of the hold-down devices respectively to the level reference 321 and the first lagging reference block 33 On solar energy panel frame 1 push and compressed.
As shown in figure 1, solar energy panel frame 1 includes a side plate 11 and three laggings, before and after the side plate 11 End is respectively equipped with the first lagging 12 and the 3rd lagging 14, between first lagging 12 and the 3rd lagging 14 The second lagging 13, second lagging 13, the 3rd lagging 14 and institute are provided with close to the position of the 3rd lagging 14 The neck 15 that the formation of side plate 11 fixes solar panels is stated, provided with branch between first lagging 12 and second lagging 13 Fagging 16, the supporting plate 16 connects the lagging 13 of the first lagging 12 and second.The present invention combines solar energy panel frame 1 Specific aluminium profile structure design, propose it is a kind of meets its frame bayonet socket design fixture, as shown in figs 2-4, by solar energy When edges of boards frame 1 is positioned over progress clamping processing in the fixture of the present invention, the benchmark boss 331 and the shape of benchmark groove 332 Into the step 333 raised for 1 second lagging of empty avoiding solar energy panel frame 13, raised positions some to workpiece carry out empty avoiding Design, will not raised parts some to workpiece carry out compression stress, it is to avoid frame is deformed, simultaneously because coordinating too The structure design of positive energy edges of boards frame 1, therefore, clamping of the fixture to solar energy panel frame 1 are more consolidated, and same clamping Station 3, by the way that workpiece turning is repositioned, you can positioning is clamped to the side plate 11 or lagging of solar energy panel frame 1, It is practical so as to carry out the processing in different faces, machining accuracy and the qualification rate of product are improved, wherein, the arrow side in Fig. 4 Indicated to for the direction from front end to rear end.
Illustrate further, the width of the level reference 321 is more than the width of the side plate 11, the horizontal reference Face 321 is provided with the avoiding hollow groove 322 raised for 1 second lagging of empty avoiding solar energy panel frame 13.
The width of the level reference 321 of side plate reference block 32 is more than the width of the side plate 11 of solar energy panel frame 1, makes too When positive energy edges of boards frame 1 is placed on level reference 321 using its side plate 1 as bottom surface, what can be stablized be placed on horizontal reference On face 321, will not occur falling phenomenon partially because of short of width.
Illustrate further, the hold-down devices are swing clamp cylinder, the swing clamp cylinder is divided into minor axis swing clamp cylinder 2111 With major diameter swing clamp cylinder 2112, the minor axis swing clamp cylinder 2111 is used for the upper reference plane to the first lagging reference block 33 On workpiece compressed, the major diameter swing clamp cylinder 2112 be used for the workpiece on the level reference 321 is compressed.
Two kinds of different cylinders of length are provided with, can be tight to carrying out locating clip in workpiece different faces, realize that workpiece is different The positioning in face is clamped, specific to the processing of solar energy panel frame workpiece.
Illustrate further, the backup compresses and is provided with cushion film 311 on the panel of the backup workpiece of reference block 31.Cushion When the design of piece 311 avoids the backup from compressing, reference block makes workpiece easily wear and tear the rigid contact of workpiece, influence workpiece Presentation quality.
Illustrate further, the backup compresses reference block 31 and controls it to move forward and backward by gripping push rods 301, the backup Compress reference block 31 and be spaced the position of the clamping station 3 and be arranged at the upper surfaces 3011 of the gripping push rods 301, the pedestal 2 upper surface is provided with the loose slot 201 for being used for installing the gripping push rods 301, and the gripping push rods 301 can by drive control Fore-aft travel is in the loose slot 201, and the backup compresses reference block 31 and protrudes from the upper surface of the pedestal 2, and is located at The adjacent side of each side plate reference block 32.
Backup is compressed can be according to clamping station on the design that reference block 31 combines gripping push rods 301, a gripping push rods 301 3 quantity come set backup compress reference block 31 quantity, pass through the promotion of a gripping push rods 301, you can realize multiple dresses The clamping of workpiece on station 3 is pressed from both sides, efficiency high effectively reduces energy consumption.
Illustrate further, the gripping push rods 301 by pusher cylinder 302 control can fore-aft travel in the loose slot In 201.The side of pedestal 2 is provided with cylinder mount frame 01, for fixing pusher cylinder 302, and gripping push rods 301 are entered by cylinder Row is promoted, and backup is compressed reference block 31 and is carried out the compression that offsets to workpiece, with stable clamping force, and with controllability.
Illustrate further, the backup compresses reference block 31 and controls it to move forward and backward by gripping push rods 301, the backup Compress reference block 31 and be spaced the position of the clamping station 3 and be arranged at the upper surfaces 3011 of the gripping push rods 301, the pedestal 2 bottom is provided with the loose slot 201 for installing the gripping push rods 301 and the cover plate 203 for back cover, the cover plate 203 The gripping push rods 301 are locked in the loose slot 201 by screw;
The loose slot 201 corresponds to the groove 202 that each clamping station 3 is provided with more than 1, the backup pressure Tight reference block 31 passes through the groove 202, and protrudes from the upper surface of the pedestal 2, and is correspondingly positioned at each side plate base The adjacent side of quasi- block 32, the gripping push rods 301 by drive control can fore-aft travel in the loose slot 201, it is described to clamp Push rod 301 drives the backup to compress reference block 31 and moved in the groove 202.
The structure steganography of gripping push rods 301 is locked in loose slot 201 in the inside of pedestal 2 by cover plate 203 Portion, it is to avoid fixture is in mobile move up, and gripping push rods 301 are dropped out out of pedestal 2, influences the normal mounting of fixture and uses, and By the design of groove 202, the moving range that backup compresses reference block 31 is limited in advance, effective extension backup pressing device Service life, while avoiding driving failure to cause the excessive phenomenon of clamping force to occur.
Illustrate further, upper reference plane, benchmark boss 331 and the benchmark groove of the first lagging reference block 33 332 are respectively arranged with cushion film.Rigid contact is avoided, prevents workpiece to be worn, and cushion film has cushioning effect, workpiece is existed Under the processing of cutter, with shock resistance, there is provided the machining accuracy of workpiece.
Illustrate further, the length of the first lagging reference block 33 is longer than the length of the side plate reference block 32. Positioning is clamped mainly is combined offer by the first lagging reference block 33 and backup compression reference block 31, and side plate reference block 32 is used for Auxiliary positioning, therefore the length of side plate reference block 32 can be set according to job requirements, make structure more rationally brief, favorably In the cleaning of processing scrap.
Illustrate further, the cell wall of the loose slot 201 is provided with the slide rail being engaged with the gripping push rods 301 204.It is provided with slide rail 204, it is to avoid gripping push rods 301 are in the play in the presence of external force above and below generation, it is ensured that the clamping of clamping Effect and clamping precision.
The technical principle of the present invention is described above in association with specific embodiment.These descriptions are intended merely to explain the present invention's Principle, and limiting the scope of the invention can not be construed in any way.Based on explanation herein, the technology of this area Personnel, which would not require any inventive effort, can associate other embodiments of the present invention, and these modes are fallen within Within protection scope of the present invention.

Claims (8)

1. a kind of solar energy panel frame special fixture, for clamping solar energy panel frame, it is characterised in that:It is described including pedestal Pedestal is disposed with the clamping station of more than 1 from front to back, and the clamping station is sequentially installed with side plate base from front to back Quasi- block and the first lagging reference block, empty avoiding gap is left between the side plate reference block and the first lagging reference block;
The upper reference plane of the side plate reference block is level reference, and for providing the reference plane of front end to the solar panels The side plate or supporting plate of frame, the rear end of the level reference is provided with hold-down devices;
The upper reference plane of the first lagging reference block provides first lagging of the reference plane to the solar energy panel frame;Institute Stating the preceding reference plane of the first lagging reference block includes providing reference plane to the benchmark boss of the supporting plate and provides reference plane To the 3rd lagging or the benchmark groove of the first lagging of the solar energy panel frame, the benchmark boss and the benchmark are recessed Groove forms the step for empty avoiding;
Backup is provided with front of the side plate reference block and compresses reference block, the backup compresses reference block by drive control before it After move, the backup compresses reference block and moved forward and backward in the adjacent side of the side plate reference block, and will be positioned over the side plate base Solar energy panel frame backup on quasi- block offsets to the preceding reference plane of the first lagging reference block, and by the solar panels Frame is pressed in the preceding reference plane;
The hold-down devices are respectively to the sun in the upper reference plane of the level reference and the first lagging reference block Energy edges of boards frame, which is pushed, to be compressed;
The backup compresses reference block and controls it to move forward and backward by gripping push rods, and the backup compresses clamping described in benchmark block gap The position of station is arranged at the upper surface of the gripping push rods, and the bottom of the pedestal, which is provided with, to be used to install the gripping push rods The gripping push rods are locked in the loose slot by loose slot and the cover plate for back cover, the cover plate by screw;
The loose slot corresponds to the groove that each clamping station is provided with more than 1, and the backup compresses reference block and worn The groove is crossed, and protrudes from the upper surface of the pedestal, and is correspondingly positioned at the adjacent side of each side plate reference block, the folder Tight push rod by drive control can fore-aft travel in the loose slot, the gripping push rods drive the backup to compress reference block Moved in the groove.
2. a kind of solar energy panel frame special fixture according to claim 1, it is characterised in that:The level reference Width is more than the width of the side plate, and the level reference is provided with raised for the lagging of empty avoiding solar energy panel frame second Avoiding hollow groove.
3. a kind of solar energy panel frame special fixture according to claim 1, it is characterised in that:The hold-down devices are to turn Angle cylinder, the swing clamp cylinder is divided into minor axis swing clamp cylinder and major diameter swing clamp cylinder, and the minor axis swing clamp cylinder is used for described Workpiece in the upper reference plane of first lagging reference block is compressed, and the major diameter swing clamp cylinder is used for the horizontal reference Workpiece on face is compressed.
4. a kind of solar energy panel frame special fixture according to claim 1, it is characterised in that:The backup compresses benchmark Cushion film is provided with the panel of block backup workpiece.
5. a kind of solar energy panel frame special fixture according to claim 1, it is characterised in that:The gripping push rods pass through Pusher cylinder control can fore-aft travel in the loose slot.
6. a kind of solar energy panel frame special fixture according to claim 1, it is characterised in that:The first lagging base Upper reference plane, benchmark boss and the benchmark groove of quasi- block are respectively arranged with cushion film.
7. a kind of solar energy panel frame special fixture according to claim 1, it is characterised in that:The first lagging base The length of quasi- block is longer than the length of the side plate reference block.
8. a kind of solar energy panel frame special fixture according to claim 1, it is characterised in that:The cell wall of the loose slot It is provided with the slide rail being engaged with the gripping push rods.
CN201510419069.2A 2015-07-16 2015-07-16 A kind of solar energy panel frame special fixture Active CN104999290B (en)

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Application Number Priority Date Filing Date Title
CN201510419069.2A CN104999290B (en) 2015-07-16 2015-07-16 A kind of solar energy panel frame special fixture

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CN104999290B true CN104999290B (en) 2017-08-29

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CN106271735B (en) * 2016-08-30 2018-11-30 佛山市普拉迪数控科技有限公司 For processing the hand Polyhedral fixture of bar shaped sheet metal component and using its lathe
CN110561144A (en) * 2019-09-03 2019-12-13 湖南三特机械制造有限公司 Processing tool for caterpillar track and fixing structure thereof
CN110773800A (en) * 2019-11-04 2020-02-11 深圳市雄兴实业有限公司 Band sawing machine for processing sheet material
CN110695734A (en) * 2019-11-06 2020-01-17 佛山市普拉迪数控科技有限公司 Frock clamp and processing equipment
CN113478402B (en) * 2021-07-29 2023-04-28 中国航发沈阳黎明航空发动机有限责任公司 Low-vortex working blade two-station batch sand blowing device and use method
CN113732673B (en) * 2021-09-09 2022-12-23 陈猛 Frame splicing method

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CN104476272A (en) * 2014-12-03 2015-04-01 佛山市普拉迪数控科技有限公司 Special fixture for clamping frame artifacts

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CN102699715A (en) * 2012-06-15 2012-10-03 安徽万安汽车零部件有限公司 Clamping device
CN103624605A (en) * 2013-12-04 2014-03-12 苏州鑫叶自动化设备系统有限公司 TV (television) frame-machining fixture
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Address after: Block 1 and block 3, No. 9, Lexin Avenue, Leping Town, Sanshui District, Foshan City, Guangdong Province

Patentee after: Guangdong Pradi Technology Co., Ltd

Address before: 528137 No. 70, C District, Sanshui Central Industrial Park, Guangdong, Foshan

Patentee before: FOSHAN PRATIC CNC SCIENCE & TECHNOLOGY Co.,Ltd.