CN104987129A - Spraying-repairing method for ceramic sanitary ware glaze - Google Patents
Spraying-repairing method for ceramic sanitary ware glaze Download PDFInfo
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- CN104987129A CN104987129A CN201510375827.5A CN201510375827A CN104987129A CN 104987129 A CN104987129 A CN 104987129A CN 201510375827 A CN201510375827 A CN 201510375827A CN 104987129 A CN104987129 A CN 104987129A
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Abstract
The invention discloses a spraying-repairing method for ceramic sanitary ware glaze. The spraying-repairing method comprises the following operation steps: polishing: using a polisher to polish a sanitary ware surface with a defect, wherein the distance between the outer edge of the polished surface and the outer edge at the defect of sanitary ware is 0.2-0.5; supplementing glaze: coating the defect of the sanitary ware with glaze, wherein the distance between the outer edge of the coated glaze surface and the outer edge at the defect of sanitary ware is 0.1-0.2 cm; polishing: polishing through the polisher after the glaze supplemented in the step 2 is dried, wherein the polishing area is the same as that in the step I; spraying paint: spraying paint material on the glaze surface polished in the step III by a spraying gun, wherein the paint spraying area is larger than the area after being supplemented with glaze so as to cover the area after being supplemented with glaze. The spraying-repairing method for ceramic sanitary ware glaze, provided by the invention, is simple to operate, low in cost, high in efficiency, and good in repairing effect, saves energy and reduces resource consumption.
Description
Technical field
The invention belongs to the process field of pottery, be specifically related to the spray repair method that a kind of fault location for ceramic sanitary appliance glaze paint is repaired.
Background technology
Sanitary equipment refer in toilet, the pottery of kitchen application and five metals home equipment.Sanitary ware are made primarily of materials such as pottery, glass reinforced plastic, plastics, artificial marble (agate), stainless steels.The sanitary equipment that the advantages such as china sanitary ware quality is pure white, color and luster is soft, compact structure, intensity are comparatively large, Heat stability is good compare other types are compared, and use more extensive.Common ceramic-like sanitary equipment comprise: sitting wc pan, wash basin, rinse bath etc.The glaze that ceramic ware is executed generally with quartz, feldspar, clay for raw material, after grinding, the modulation that adds water, be coated on billet surface, the melting through the roasting of certain temperature, when temperature declines, form the glassiness thin layer of ceramic surface.And after ceramic sintering, usual glaze paint there will be a small amount of defect such as crackle, depression, this defect can not affect the performance of pottery itself, but can visual impact be caused, outward appearance is plain, while waste, reach again good visual effect, fault location is covered by the mode of usual reclaim, and existing reclaim mode is generally cold-patch and vulcanizes.
Cold-patch is and covers fault location with glaze, after its solidification, is polished, this kind of mode with sanding device, repairs simply, cost is low, save energy, effective after repairing.The former mode of vulcanizing is after glaze is covered defect, again whole sanitary equipment are melted down again and fire, thus the glaze of repairing and original glaze are merged completely, compare the mode of cold-patch, it is effective that the mode of vulcanizing is repaired, and good visual effect, do not see defect, but the mode of vulcanizing needs to melt down reheating, reheating then needs the energy and time, therefore, spended time is longer, and efficiency is low, cost is higher.
Summary of the invention
The technical problem to be solved in the present invention be to provide a kind of simple to operate, cost is low, efficiency is high and the spray repair method of the ceramic sanitary appliance glaze paint that repair efficiency is good.
In order to solve the problems of the technologies described above, the invention provides following technical scheme: the spray repair method of ceramic sanitary appliance glaze paint, its operation steps comprises:
One, polish: with sander by the defectiveness place polishing of sanitary equipment surface, the distance between the area outer of polishing and the fault location outer of sanitary equipment is 0.2 ~ 0.5cm;
Two, reclaim: glaze is spread upon sanitary equipment fault location, the distance between the glaze area outer of smearing and sanitary equipment fault location outer is 0.1 ~ 0.2cm; Component and the mass fraction ratio thereof of glaze are: polyvinylacetal 4 ~ 6 parts, polyacetal resin 4 ~ 6 parts, ABS resin 20 ~ 50 parts, silica powder 10 ~ 20 parts, titanium valve 10 ~ 20 parts, stablizer 5 ~ 10 parts, 5 ~ 10 parts, calcium carbonate;
Three, polish: after the glaze drying of having repaired in step 2, with sander polishing, the area of polishing is consistent with the area of polishing in step one;
Four, spray paint: with spray gun, paint vehicle is sprayed on the frit surface after step 3 polishing, the area sprayed paint is greater than the area after reclaim; Wherein, the component of paint vehicle and mass fraction ratio thereof are: polyvinylacetal 4 ~ 6 parts, polyacetal resin 4 ~ 6 parts, ABS resin 20 ~ 50 parts, aluminium powder 10 ~ 20 parts, iron powder 10 ~ 20 parts, stablizer 5 ~ 10 parts, rosin 1 ~ 2 part.
Adopt the spray repair method of the ceramic sanitary appliance glaze paint of technical solution of the present invention, step one, to polish fault location with sander, in order to make below reclaim time fault location with normally locate seamless combination, distance between the area outer of therefore polishing and the fault location outer of sanitary equipment is 0.2 ~ 0.5cm, neither wastes glaze and ensures seamless combination again.Step 2, to also for ease of after making reclaim fault location and normally locate seamless combination, distance between the glaze area outer of smearing and sanitary equipment fault location outer is 0.1 ~ 0.2cm, and component and the mass fraction ratio thereof of glaze are: polyvinylacetal 4 ~ 6 parts, polyacetal resin 4 ~ 6 parts, ABS resin 20 ~ 50 parts, silica powder 10 ~ 20 parts, titanium valve 10 ~ 20 parts, stablizer 5 ~ 10 parts, 5 ~ 10 parts, calcium carbonate; When glaze is said ratio, the effect of repairing is all better.Step 3, the area of polishing is consistent with the area of polishing in step one, makes visual effect consistent.Step 4, utilize paint vehicle: when the component of polyvinylacetal 4 ~ 6 parts, polyacetal resin 4 ~ 6 parts, ABS resin 20 ~ 50 parts, aluminium powder 10 ~ 20 parts, iron powder 10 ~ 20 parts, stablizer 5 ~ 10 parts, rosin 1 ~ 2 part and ratio, paint vehicle can be complete with the gap-fill be invisible to the naked eye normally locating glaze by fault location glaze, and with normally locate glaze seamless combination, good visual effect.
Draw by experiment, by the fault location of spray repair of the present invention, compared with existing mode of vulcanizing, fault location with normally locate seamless combination, visual effect is better, and wear resistance, alkali resistance, acid resistance are all better, in addition, during operation, only need polishing, reclaim, the process of spraying paint, compare and vulcanize the mode of melting down and compare, simple to operate, the time of cost is short, and efficiency is high.
Further, in described step 2, the mass fraction ratio of glaze is: in described step 2, the mass fraction ratio of glaze is: polyvinylacetal 60 parts, polyacetal resin 60 parts, ABS resin 30 parts, silica powder 15 parts, titanium valve 15 parts, stablizer 8 parts, 6 parts, calcium carbonate.
Further, in described step 4, the mass fraction ratio of paint vehicle is: polyvinylacetal 60 parts, polyacetal resin 60 parts, ABS resin 30 parts, aluminium powder 15 parts, iron powder 15 parts, stablizer 8 parts, rosin 1.5 parts.
Further, the mode of smearing in described step 2 is: get the diaphragm with waterproof action, at its center, through hole is cut at place, and the shape of through hole, area and the shape that needs are polished at fault location, area are consistent, then by membrane covered at fault location, then smear glaze at fault location.Be cut in the middle of diaphragm consistent with the shape of polishing, area, thus in time below reclaim time, the glaze smeared exceedes the area of polishing, also has diaphragm to be isolated as mould, thus ensures that the area of the glaze smeared is required area of polishing, easy to operate.
Further, the distance between the through hole edge of described diaphragm and diaphragm periphery sides edge is 1 ~ 2cm.Diaphragm itself is too small, needs careful operation during operation, avoids being applied to normal glaze region, and the distance between the through hole edge of diaphragm and diaphragm periphery sides edge is 1 ~ 2cm, ensures that the area of diaphragm is enough large, avoids smearing and excessively cause waste.
Further, pressure during described spray gun paint is: 4 ~ 6Mpa, temperature is 30 DEG C.
Embodiment
Below the reference mark in the operation steps of each embodiment of spray repair method of ceramic sanitary appliance glaze paint of the present invention, as shown in table 1:
Wherein:
Distance one: the distance between the area outer of polishing and the fault location outer of sanitary equipment;
Distance two: the distance between the glaze area outer of smearing and sanitary equipment fault location outer is 0.1 ~ 0.2cm;
Distance three: the distance between the through hole edge of diaphragm and diaphragm periphery sides edge.
Table 1
Comparative example one: distance one 0.1cm, distance two 0.3cm, distance three 0.9cm; Glaze: polyvinylacetal 49g, polyacetal resin 49g, ABS resin 19g, silica powder 9g, titanium valve 9g, stablizer 4g, calcium carbonate 4g; Paint vehicle: polyvinylacetal 49g, polyacetal resin 49g, ABS resin 19g, aluminium powder 9g, iron powder 9g, stablizer 4g, rosin 0.9g;
Comparative example two: distance one 0.6cm, distance two 0.05cm, distance three 2.1cm; Glaze: polyvinylacetal 81g, polyacetal resin 81g, ABS resin 51g, silica powder 21g, titanium valve 21g, stablizer 11g, calcium carbonate 11g; Paint vehicle: polyvinylacetal 81g, polyacetal resin 81g, ABS resin 51g, aluminium powder 21g, iron powder 21g, stablizer 11g, rosin 3g.
Three illustrate operation steps of the present invention by the following examples.
Embodiment three:
One, polish: with sander by the defectiveness place polishing of sanitary equipment surface, the distance between the area outer of polishing and the fault location outer of sanitary equipment is 0.3cm;
Two, reclaim: get the diaphragm with waterproof action, at its center, through hole is cut at place, the shape of through hole, area and the shape that needs are polished at fault location, area are consistent, distance between the through hole edge of diaphragm and diaphragm periphery sides edge is 1.4cm, by membrane covered at sanitary equipment fault location, then glaze is spread upon sanitary equipment fault location, the distance between the glaze area outer of smearing and sanitary equipment fault location outer is 0.1cm; Component and the mass fraction ratio thereof of glaze are: polyvinylacetal 55 parts, polyacetal resin 55 parts, ABS resin 30 parts, silica powder 12 parts, titanium valve 12 parts, stablizer 7 parts, 7 parts, calcium carbonate, and stablizer adopts rare-earth stabilizer;
Three, polish: after the glaze drying of having repaired in step 2, with sander polishing, the area of polishing is consistent with the area of polishing in step one;
Four, spray paint: with spray gun, paint vehicle is sprayed on the frit surface after step 3 polishing, pressure during spray gun paint is 4Mpa, and temperature is 30 DEG C, uses 5Mpa, 6Mpa, and its effect is consistent, and the area sprayed paint is greater than the area after reclaim; Wherein, component and the mass fraction ratio thereof of paint vehicle are: polyvinylacetal 55 parts, polyacetal resin 55 parts, ABS resin 30 parts, aluminium powder 12 parts, iron powder 12 parts, rare-earth stabilizer 7 parts, rosin 1.6 parts, namely obtain finished product after cooling.
Embodiment one, embodiment two, embodiment four, embodiment five, its working method is consistent with embodiment three, and difference is only the individual parameter in table 1.
The sanitary equipment after working method of the present invention is repaired are proved, its visual effect, wear resistance, resistance to acids and bases and aging thereof below by way of experiment.
Comparative example three: adopt the toilet that the mode of cold-patch is repaired.
Comparative example four: adopt the toilet that the mode of vulcanizing is repaired.
Cut resistance test: adopt scouring pad rubbing manipulation, rub 10 times, 20 times, 50 times by equal power respectively.
PH resistance test: adopt 50% concentrated hydrochloric acid, 30% sodium hydroxide solution immersion 10min, 20min, 30min.
Aging: irradiate 5d, 10d, 30d respectively under adopting the toilet after by repairing to be positioned over the ultraviolet lamp of same intensity.
The experimental result of embodiment is as shown in table 2, and the experimental result of comparative example is as shown in table 3:
Visual effect * represents smoothness, and * is higher, and represent that smoothness is higher, visual effect is better;
Abrasive effect * represents roughness, and * is more, illustrates that wearing and tearing are more serious;
Acid resistance, alkali resistance * represent corrodibility, and * bright corrosion of more speaking more is more serious.
Table 2
Table 3
Learnt by table 2, table 3, by the toilet that the working method of the embodiment of the present invention is repaired, its visual effect, acid resistance, alkali resistance, aging are all better than the toilet by comparative example one ~ comparative example four, and, the best results of embodiment three ~ embodiment five.
For a person skilled in the art, under the prerequisite not departing from structure of the present invention, can also make some distortion and improvement, these also should be considered as protection scope of the present invention, and these all can not affect effect of the invention process and practical applicability.
Claims (6)
1. the spray repair method of ceramic sanitary appliance glaze paint, is characterized in that: its operation steps comprises:
One, polish: with sander by the defectiveness place polishing of sanitary equipment surface, the distance between the area outer of polishing and the fault location outer of sanitary equipment is 0.2 ~ 0.5cm;
Two, reclaim: glaze is spread upon sanitary equipment fault location, the distance between the glaze area outer of smearing and sanitary equipment fault location outer is 0.1 ~ 0.2cm; Component and the mass fraction ratio thereof of glaze are: polyvinylacetal 4 ~ 6 parts, polyacetal resin 4 ~ 6 parts, ABS resin 20 ~ 50 parts, silica powder 10 ~ 20 parts, titanium valve 10 ~ 20 parts, stablizer 5 ~ 10 parts, 5 ~ 10 parts, calcium carbonate;
Three, polish: after the glaze drying of having repaired in step 2, with sander polishing, the area of polishing is consistent with the area of polishing in step one;
Four, spray paint: with spray gun, paint vehicle is sprayed on the frit surface after step 3 polishing, the area sprayed paint is greater than the area after reclaim; Wherein, the component of paint vehicle and mass fraction ratio thereof are: polyvinylacetal 4 ~ 6 parts, polyacetal resin 4 ~ 6 parts, ABS resin 20 ~ 50 parts, aluminium powder 10 ~ 20 parts, iron powder 10 ~ 20 parts, stablizer 5 ~ 10 parts, rosin 1 ~ 2 part.
2. the spray repair method of ceramic sanitary appliance glaze paint as claimed in claim 1, is characterized in that: in described step 2, the mass fraction ratio of glaze is: polyvinylacetal 60 parts, polyacetal resin 60 parts, ABS resin 30 parts, silica powder 15 parts, titanium valve 15 parts, stablizer 8 parts, 6 parts, calcium carbonate.
3. the spray repair method of ceramic sanitary appliance glaze paint as claimed in claim 1 or 2, is characterized in that: in described step 4, the mass fraction ratio of paint vehicle is: polyvinylacetal 60 parts, polyacetal resin 60 parts, ABS resin 30 parts, aluminium powder 15 parts, iron powder 15 parts, stablizer 8 parts, rosin 1.5 parts.
4. the spray repair method of ceramic sanitary appliance glaze paint as claimed in claim 3, it is characterized in that: the mode of smearing in described step 2 is: get the diaphragm with waterproof action, at its center, through hole is cut at place, the shape of through hole, area and the shape that needs are polished at fault location, area are consistent, then by membrane covered at fault location, then smear glaze at fault location.
5. the spray repair method of ceramic sanitary appliance glaze paint as claimed in claim 4, is characterized in that: the through hole edge of described diaphragm and diaphragm periphery sides along between distance be 1 ~ 2cm.
6. the spray repair method of ceramic sanitary appliance glaze paint as claimed in claim 5, is characterized in that: pressure during described spray gun paint is: 4 ~ 6Mpa, temperature is 30 DEG C.
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| CN201510375827.5A CN104987129A (en) | 2015-06-30 | 2015-06-30 | Spraying-repairing method for ceramic sanitary ware glaze |
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| CN201510375827.5A CN104987129A (en) | 2015-06-30 | 2015-06-30 | Spraying-repairing method for ceramic sanitary ware glaze |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108947586A (en) * | 2018-08-20 | 2018-12-07 | 合肥汉甲陶瓷科技有限公司 | A kind of method of glaze paint pin hole and bubble after reparation ceramic firing |
| CN111608413A (en) * | 2020-04-30 | 2020-09-01 | 湖南南派古建园林工程有限公司 | Ancient building colored glaze surface repairing method |
| CN114956571A (en) * | 2022-06-07 | 2022-08-30 | 佛山东鹏洁具股份有限公司 | Preparation method of pore combined supplementary glaze, product and use method thereof |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2004225296A (en) * | 2003-01-21 | 2004-08-12 | Sk Kaken Co Ltd | Method of repairing ceramic tile surface |
| CN102030562A (en) * | 2009-09-29 | 2011-04-27 | 陈培如 | Novel technology for repairing chapped ceramics |
| CN102140038A (en) * | 2010-02-01 | 2011-08-03 | 李传才 | Porcelain repair material and preparation method thereof as well as process method for porcelain repair |
-
2015
- 2015-06-30 CN CN201510375827.5A patent/CN104987129A/en active Pending
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2004225296A (en) * | 2003-01-21 | 2004-08-12 | Sk Kaken Co Ltd | Method of repairing ceramic tile surface |
| CN102030562A (en) * | 2009-09-29 | 2011-04-27 | 陈培如 | Novel technology for repairing chapped ceramics |
| CN102140038A (en) * | 2010-02-01 | 2011-08-03 | 李传才 | Porcelain repair material and preparation method thereof as well as process method for porcelain repair |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108947586A (en) * | 2018-08-20 | 2018-12-07 | 合肥汉甲陶瓷科技有限公司 | A kind of method of glaze paint pin hole and bubble after reparation ceramic firing |
| CN111608413A (en) * | 2020-04-30 | 2020-09-01 | 湖南南派古建园林工程有限公司 | Ancient building colored glaze surface repairing method |
| CN114956571A (en) * | 2022-06-07 | 2022-08-30 | 佛山东鹏洁具股份有限公司 | Preparation method of pore combined supplementary glaze, product and use method thereof |
| CN114956571B (en) * | 2022-06-07 | 2023-08-29 | 佛山东鹏洁具股份有限公司 | Pore combination glaze supplementing preparation method, pore combination glaze product and application method |
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Application publication date: 20151021 |