CN104985802B - A kind of pattern conveyor belt preparation facilities and preparation method - Google Patents
A kind of pattern conveyor belt preparation facilities and preparation method Download PDFInfo
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- CN104985802B CN104985802B CN201510440679.0A CN201510440679A CN104985802B CN 104985802 B CN104985802 B CN 104985802B CN 201510440679 A CN201510440679 A CN 201510440679A CN 104985802 B CN104985802 B CN 104985802B
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Abstract
The invention belongs to conveyer belt technical fields, specifically disclose a kind of pattern conveyor belt preparation facilities and preparation method.Its main technical schemes are as follows: including unreeling structure, rolling-up mechanism and be between the two provided with conveying belt vulcanizing machine structure;The vulcanization mechanism includes the upper hot plate and lower hot plate that can be realized pressing mold and die sinking by power mechanism, and decorative pattern former template is provided on lower hot plate;The forward and backward joint mold slot for being capable of fixing connector negative template is provided at the both ends of lower hot plate, the rollet of connector negative template can be connected to each other and form the rollet of docking decorative pattern corresponding with the rollet of the decorative pattern former template.Preparing pattern conveyor belt using the device has the characteristics that high-efficient, greatly reduces and labor intensity and alleviates the pollution of working environment;And also has the characteristics that long service life.
Description
Technical field
The invention belongs to the preparation technical fields of conveyer belt, specifically disclose a kind of pattern conveyor belt preparation facilities and
Preparation method.
The prior art
Rubber conveyer belt is by intermediate core layer and is overlying on its two side covers film layers and constitutes, and width is narrow at one meter or so, wide
Then reach between seven, eight meters.Conveyer belt is functionally divided into plate and decorative pattern shape;It is i.e. plate to convey frictional force compared with
Big material, and corn, wheat and other the granular materials that decorative pattern shape is then used to easily roll to friction is small is defeated
It send, or for the promotion of above-mentioned material.The decorative pattern for constituting conveyer belt is the oblique of the rule being arranged on the working face of conveyer belt
Rubber strip, so that rubber strip is constituted in several eight words by rows.And it is prepared at present with the defeated of splay rubber strip
When sending band, first by manually polishing to form bonding pitted skin to the surface of conveyer belt, then rubber strip is bonded one by one again
On its surface, the conveyer belt with conveying pattern rubber item is formed.This pattern type conveyer belt by manually gluing to formation is deposited
Year knot rubber strip adhesion strength is low, caducous problem, service life is shorter;In addition, the rubber strip manually bonded is deposited
Rubber strip layout unification lack of standardization but also have the defects that large labor intensity, bad environments and low efficiency.
The content of invention
It is an object of the invention to provide one kind being capable of pattern conveyor belt preparation dress of the serialization preparation with conveying decorative pattern
It sets and preparation method.
Realize the technical solution that the object of the invention is proposed are as follows:
A kind of pattern conveyor belt preparation facilities, including unreeling structure and rolling-up mechanism;It is characterized by: being arranged between the two
There is conveying belt vulcanizing machine structure;The vulcanization mechanism includes the upper hot plate that can be realized pressing mold and die sinking by power mechanism and lower heat
Plate is provided with decorative pattern former template on the lower hot plate;It is provided at the both ends of the lower hot plate and is capable of fixing connector yin
The forward and backward joint mold slot of template, the rollet of the connector negative template can be connected to each other and be formed and the decorative pattern former
The rollet of the corresponding docking decorative pattern of the rollet of template.
Constitute a kind of additional technical feature of above-mentioned pattern conveyor belt preparation facilities further include:
--- at the corresponding lower hot plate in the bottom surface of the rear joint mold slots and trailing flank and the rear joint mold
Cooling body is provided at the corresponding upper hot plate of slot;
--- the upper clamp plate mechanism that can be realized its displacement is provided on the connector negative template;
--- air hole is provided in the rollet of the decorative pattern former template;
--- the decorative pattern of the decorative pattern former template eight connected in star for single or connection multiple V-arrangements or.
Using above-mentioned apparatus prepare conveyer belt method the following steps are included:
Decorative pattern former template is set on the lower hot plate for constituting the device first, forward and backward connector negative template is fixed respectively
Forward and backward joint mold slot in lower hot plate both ends;
Second step, will be by upper layer glue, bottom glue and the intermediate folded conveyer belt band reinforcing layer of cloth and constituting by unreeling structure
Base passes through vulcanization mechanism, is laid between forward and backward connector negative template;
Third step, upper hot plate is pressed on the conveyer belt made-up belt for be fixed on lower hot plate by starting power mechanism heats vulcanization, makes
The primer layer formation for constituting conveyer belt made-up belt scrapes extension material rubber with what the single or multiple V-arrangements of connection or eight shape glue stick items were constituted
Glue stick item;Start be arranged at the bottom surface of rear joint mold slots and the lower hot plate of trailing flank, He Yuhou while heating vulcanization
The cooling body being arranged at the corresponding upper hot plate of joint mold slot, to prevent the sulphur of the rubber rod of the appearance in rear joint mold
Change;
4th step, starting power mechanism are opened upper hot plate, upper clamp plate mechanism are fixed on rear joint mold, by conveyer belt
The rear end of made-up belt is fixed, and prevents the conveyer belt made-up belt of vulcanization from misplacing therewith, and front connector mold is risen;By vulcanization
Conveyer belt made-up belt pulls out Die and mould plate, its vulcanized bottom surface is had V-arrangement or eight shape glue stick items under rolling-up mechanism drive
What is constituted scrapes the conveyer belt winding for hanging material rubber rod;Until the rear joint mold with upper clamp plate mechanism is caught in mold slots
In, and remove the upper clamp plate mechanism for being moved to the rear joint of front end;
5th step repeats the first step, vulcanizes to conveying made-up belt.
Wherein, in above-mentioned vulcanization process, by with bottom plate skeleton block merging include the forward and backward connector negative template and
Decorative pattern former template, which is formed, scrapes in the groove for hanging material rubber rod, to form the bone across the reinforcement layer of cloth for constituting conveyer belt
Frame.
Conveyer belt is prepared using above-mentioned apparatus, by upper layer glue, bottom glue and the intermediate folded plate band reinforcing layer of cloth and constituting
Be structure as a whole single of the bottom glue or connect multiple V-arrangements or eight shape glue stick items are constituted.Wherein
--- the one third with a thickness of the bottom glue thickness of the upper layer glue of the plate band is constituted to half;
--- in the glue stick item, it is provided through the skeleton that the folder reinforces layer of cloth.
Pattern conveyor belt preparation facilities provided by the present invention and preparation method have the advantage that compared with prior art
First, due to using the device can serialization realize multiple V-arrangements of connection on conveyer belt or scraping of constituting of eight shape glue stick items
The preparation of material rubber rod is hung, so that this, which is scraped, hangs material rubber rod with conveyer belt formation without the integral structure docked, not only
Improve bonding strength between the two, improve its service life, and prepared scraping hang material rubber rod there are rule
Then specification, uniform feature can be effectively prevented because it irregularly causes to lead to its abrasion due to conveyer belt conveying material is uneven
It cannot uniform defect;Second, due to constitute the conveyer belt glue stick item in be provided with can pass through its reinforce layer of cloth skeleton,
Therefore it can be further improved the service life of conveyer belt;Third, the production of the conveyer belt has the characteristics that high-efficient, drop significantly
Low labor intensity and the pollution for alleviating working environment.
Detailed description of the invention
Fig. 1 is the structural schematic diagram for constituting pattern conveyor belt preparation facilities;
Fig. 2 is the structural schematic diagram of decorative pattern former template and connector negative template;
Fig. 3 is rear joint negative template and its upper clamp plate mechanism structure schematic diagram;
Fig. 4 is the cross section structure schematic diagram of conveyer belt.
Specific embodiment
Structure to pattern conveyor belt preparation facilities provided by the invention and to prepare rubber using it defeated with reference to the accompanying drawing
The technique of band is sent to be described in further detail:
It is as shown in Figure 1,2 and 3 the structural schematic diagram of pattern conveyor belt preparation facilities.Its structure includes: including unreeling machine
Structure 1 and rolling-up mechanism 2, are provided with conveying belt vulcanizing machine structure 3 between the two.Wherein, vulcanization mechanism includes passing through power mechanism energy
The upper hot plate 4 and lower hot plate 5 for enough realizing pressing mold and die sinking, are provided with decorative pattern former template 6 in the plate groove of lower hot plate,
The both ends of the lower hot plate plate groove are provided with forward and backward joint mold slot 7,8, can consolidate in the front and back ends joint mold slot
Determine connector negative template 12,13;And the rollet 9,10 of the connector negative template, which is connected to each other, to be capable of forming and decorative pattern former template
The corresponding docking decorative pattern of rollet 11 is (i.e. so that the rollet 9,10 of front and rear connector negative template is spliced into and decorative pattern former mould
The identical decorative pattern of plate rollet 11, so that the multiple V-arrangements for the pattern conveyor belt prepared or eight shape rubber help item phase one
It causes);At the corresponding lower hot plate in the bottom surface of above-mentioned rear joint mold slots and trailing flank 14 and the rear joint mold slots it is corresponding
Upper hot plate at be provided with cooling body 15;The upper folder that can be realized its displacement is provided on connector negative template 7,8 simultaneously
Trigger structure 16;The decorative pattern of above-mentioned decorative pattern former template for single or connection multiple V-arrangements or eight connected in star (as shown in Figure 2)
17。
The step of having the conveyer belt of decorative pattern using above-mentioned apparatus preparation, is as follows:
Decorative pattern former template is set in the groove of lower hot plate for constituting the device first, by forward and backward connector negative template point
It is not fixed in the forward and backward joint mold slot at lower hot plate both ends;
Second step will reinforce layer of cloth 23(wherein folded by upper layer glue 21, bottom glue 22 and centre by unreeling structure, on
Layer glue the one third with a thickness of the bottom glue thickness arrive half) constitute conveyer belt made-up belt pass through vulcanize mechanism 3,
It is laid between forward and backward connector negative template;
Third step, upper hot plate is pressed on the conveyer belt made-up belt for be fixed on lower hot plate by starting power mechanism heats vulcanization, makes
The primer layer formation for constituting conveyer belt made-up belt scrapes extension material rubber with what the single or multiple V-arrangements of connection or eight shape glue stick items were constituted
Glue stick item;Start be arranged at the bottom surface of rear joint mold slots and the lower hot plate of trailing flank, He Yuhou while heating vulcanization
The cooling body being arranged at the corresponding upper hot plate of joint mold slot, to prevent the sulphur of the rubber rod of the appearance in rear joint mold
Change;
4th step, starting power mechanism are opened upper hot plate, upper clamp plate mechanism are fixed on rear joint mold, by conveyer belt
The rear end of made-up belt is fixed, and prevents the conveyer belt made-up belt of vulcanization from misplacing therewith, and front connector mold is risen;By vulcanization
Conveyer belt made-up belt pulls out Die and mould plate, its vulcanized bottom surface is had V-arrangement or eight shape glue stick items under rolling-up mechanism drive
What is constituted scrapes the conveyer belt winding for hanging material rubber rod;Until the rear joint mold with upper clamp plate mechanism is caught in mold slots
In, and remove the upper clamp plate mechanism for being moved to the rear joint of front end;
5th step repeats the first step, vulcanizes to conveying made-up belt.
Certainly in above-mentioned preparation process, by with bottom plate 18 skeleton 19 merging include forward and backward connector negative template and
Decorative pattern former template, which is formed, scrapes in the groove for hanging material rubber rod, to form the bone across the reinforcement layer of cloth for constituting conveyer belt
Frame.
--- the groove for hanging material rubber rod is scraped in above-mentioned formed including forward and backward connector negative template and decorative pattern former template
In, in the rollet of decorative pattern former template be provided with air hole 20, convenient for scraping the sulfidization molding for hanging material rubber rod;
The structure for the conveyer belt prepared using above-mentioned apparatus and technique is as shown in figure 4, by by upper layer glue 21, bottom glue
22 and it is intermediate folded reinforce plate band that layer of cloth 23 is constituted and be structure as a whole single of bottom glue or connect multiple V-arrangements or
Eight shape glue stick items 24 are constituted.Wherein, in order to further increase intensity of glue stick item 24 itself and the bonding strength with base angle layer,
In the reinforcement skeleton constituted including bottom plate 18 and skeleton 19 for being wherein provided through the folder reinforcement layer of cloth.
Claims (2)
1. a kind of method for preparing pattern conveyor belt, comprising the following steps:
Decorative pattern former template is set on the lower hot plate for constituting pattern conveyor belt device first, forward and backward connector negative template is distinguished
It is fixed on the forward and backward joint mold slot at lower hot plate both ends;
Second step is worn the conveyer belt made-up belt being made of upper layer glue, bottom glue and intermediate folded reinforcement layer of cloth by unreeling structure
Over cure mechanism is laid between forward and backward connector negative template;
Third step, upper hot plate is pressed on the conveyer belt made-up belt for be fixed on lower hot plate by starting power mechanism heats vulcanization, makes to constitute
The primer layer of conveyer belt made-up belt, which is formed, has the single or multiple V-arrangements of connection or scraping for eight shape glue stick items composition hangs material rubber bar
Item;Start be arranged at the bottom surface of rear joint mold slots and the lower hot plate of trailing flank and and rear joint while heating vulcanization
The cooling body being arranged at the corresponding upper hot plate of mold slots, to prevent the vulcanization of the rubber rod of the appearance in rear joint mold;
4th step, starting power mechanism are opened upper hot plate, upper clamp plate mechanism are fixed on rear joint mold, by conveyer belt made-up belt
Rear end fix, prevent vulcanization conveyer belt made-up belt misplace therewith, and by front connector mold rise;By the conveying of vulcanization
Band made-up belt pulls out Die and mould plate, its vulcanized bottom surface is had V-arrangement under rolling-up mechanism drive or eight shape glue stick items are constituted
Scrape hang material rubber rod conveyer belt winding;Until the rear joint mold with upper clamp plate mechanism is caught in mold slots, and
Removal is moved to the upper clamp plate mechanism of the rear joint of front end;
5th step repeats the first step, vulcanizes to conveying made-up belt.
2. preparation method according to claim 1, it is characterised in that: in above-mentioned vulcanization process, by the bone with bottom plate
The merging of frame block includes that the forward and backward connector negative template and decorative pattern former template are formed and scraped in the groove for hanging material rubber rod, with
Just the skeleton across the reinforcement layer of cloth for constituting conveyer belt is formed.
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CN104985802B true CN104985802B (en) | 2019-03-22 |
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CN108312584B (en) * | 2018-02-28 | 2020-09-08 | 广州创耐工业皮带有限公司 | Production method of casting type conveying belt |
CN110948755B (en) * | 2019-12-18 | 2021-06-08 | 浙江三力士智能装备制造有限公司 | V-belt vulcanizing machine |
CN112549598B (en) * | 2020-11-06 | 2022-04-22 | 江苏凯嘉橡胶科技股份有限公司 | Method for manufacturing lifelong mark of rubber conveying belt |
Citations (4)
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JPH1135122A (en) * | 1997-07-18 | 1999-02-09 | Bando Chem Ind Ltd | Manufacture of carrier belt having guide and device therefor |
JP2000062037A (en) * | 1998-08-21 | 2000-02-29 | Bando Chem Ind Ltd | Method and apparatus for molding cover rubber sheet |
CN204109398U (en) * | 2014-09-27 | 2015-01-21 | 无锡市盛捷浠尔自动化设备有限公司 | Rubber belt track preforming machine |
CN204773559U (en) * | 2015-07-24 | 2015-11-18 | 河北昊德橡塑有限公司 | Ribbed conveyor belt and preparation facilities thereof |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
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US20070075583A1 (en) * | 2005-10-05 | 2007-04-05 | Feldmann Thomas B | Apparatus to cure endless track belts |
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2015
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Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH1135122A (en) * | 1997-07-18 | 1999-02-09 | Bando Chem Ind Ltd | Manufacture of carrier belt having guide and device therefor |
JP2000062037A (en) * | 1998-08-21 | 2000-02-29 | Bando Chem Ind Ltd | Method and apparatus for molding cover rubber sheet |
CN204109398U (en) * | 2014-09-27 | 2015-01-21 | 无锡市盛捷浠尔自动化设备有限公司 | Rubber belt track preforming machine |
CN204773559U (en) * | 2015-07-24 | 2015-11-18 | 河北昊德橡塑有限公司 | Ribbed conveyor belt and preparation facilities thereof |
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Denomination of invention: A kind of patterned conveyor belt preparation device and method Effective date of registration: 20221222 Granted publication date: 20190322 Pledgee: Hengshui Bank Co.,Ltd. Fudong Sub branch Pledgor: HEBEI HAODE RUBBER & PLASTICS Co.,Ltd. Registration number: Y2022980028481 |
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