CN104985802A - Chevron conveyor belt manufacturing device and manufacturing method - Google Patents
Chevron conveyor belt manufacturing device and manufacturing method Download PDFInfo
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- CN104985802A CN104985802A CN201510440679.0A CN201510440679A CN104985802A CN 104985802 A CN104985802 A CN 104985802A CN 201510440679 A CN201510440679 A CN 201510440679A CN 104985802 A CN104985802 A CN 104985802A
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- hot plate
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- conveyor belt
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- conveyer belt
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Abstract
The invention belongs to the technical field of conveyor belts and particularly discloses a chevron conveyor belt manufacturing device and a manufacturing method. According to the main technical scheme, the device comprises an unwinding mechanism, a winding mechanism and a conveyor belt vulcanization mechanism disposed between the unwinding mechanism and the winding mechanism. The vulcanization mechanism comprises an upper heating plate and a lower heating plate which can achieve mould pressing and mould opening through a power mechanism. A chevron female mould plate is arranged on the lower heating plate. The two ends of the lower heating plate are provided with a front joint mould groove and a rear joint mould groove which can fix a joint female mould plate. Chevron grooves of the joint female mould plate can be in butt joint to form chevron grooves of butt joint chevrons corresponding to the chevron grooves of the chevron female mould plate. A chevron conveyor belt manufactured through the device is characterized by being high in efficiency, labor intensity is greatly reduced, and pollution to the work environment is reduced. Besides, the conveyer belt is further characterized by being long in service life.
Description
Technical field
The invention belongs to the preparing technical field of conveyer belt, disclose a kind of pattern conveyor belt preparation facilities and preparation method specifically.
Prior art
Rubber conveyer belt is by intermediate core layer and be overlying on its two side covers film layers and form, its width narrow at about one meter, wide then reaches between seven, eight meters.Conveyer belt is functionally divided into plate and decorative pattern shape; The i.e. plate material in order to carry frictional force larger, the conveying of corn, wheat and other granular materials of decorative pattern shape then for rolling compared with little Yi to frictional force, or for the lifting of above-mentioned material.Form the oblique rubber strip that the decorative pattern of conveyer belt is the rule arranged on the working face of conveyer belt, make rubber strip be that several Eight characters are by rows formed.And when preparing the conveyer belt with splay rubber strip at present, first by manually forming bonding pitted skin to the surface finish of conveyer belt, and then rubber strip is bonded in one by one its surface, form the conveyer belt with conveying pattern rubber bar.This by manually gluing low, the caducous problem of rubber strip adhesion strength that there is year knot to the pattern type conveyer belt formed, service life is shorter; In addition, the rubber strip of artificial bonding there is the layout unification lack of standardization of rubber strip but also also exist that labour intensity is large, bad environments and inefficient defect.
The content of invention
Object of the present invention is just to provide a kind ofly serialization preparation can have pattern conveyor belt preparation facilities and the preparation method of conveying decorative pattern.
Realizing the technical scheme that the object of the invention proposes is:
A kind of pattern conveyor belt preparation facilities, comprises unreeling structure and rolling-up mechanism; It is characterized in that: be provided with conveying belt vulcanizing machine structure between the two; This sulfuration mechanism comprises can realize the upper hot plate of pressing mold and die sinking and lower hot plate by actuating unit, and described lower hot plate is provided with decorative pattern former template; Being provided with at the two ends of described lower hot plate can the forward and backward joint mold groove of anchor tip negative template, and the rollet of described joint negative template can connect and form the rollet of the docking decorative pattern corresponding with the rollet of described decorative pattern former template.
The additional technical feature forming above-mentioned a kind of pattern conveyor belt preparation facilities also comprises:
---the bottom surface of joint mold groove and lower hot plate place corresponding to trailing flank in the rear, and upper hot plate place corresponding to described rear joint mold groove is provided with cooling body;
---on described joint negative template, be provided with the train wheel bridge mechanism that can realize its displacement;
---in the rollet of described decorative pattern former template, be provided with air-vent;
---the decorative pattern of described decorative pattern former template is multiple V-arrangement that is single or that connect or eight connected in stars that fall.
The method utilizing said apparatus to prepare conveyer belt comprises the following steps:
First decorative pattern former template is set on the lower hot plate forming this device, forward and backward joint negative template is individually fixed in the forward and backward joint mold groove at lower hot plate two ends;
Second step, by unreeling structure by strengthening conveyer belt made-up belt that layer of cloth forms through sulfuration mechanism folded by upper strata glue, bottom glue and centre, is laid between forward and backward joint negative template;
3rd step, start actuating unit upper hot plate is pressed in be fixed on lower hot plate conveyer belt made-up belt on baking, the primer layer of formation conveyer belt made-up belt formed have single or connect multiple V-arrangement or fall scraping that eight shape glue rods form and hang material rubber rod; After starting while baking the lower hot plate place of the bottom surface of joint mold groove and trailing flank arrange and cooling body that the upper hot plate place corresponding with rear joint mold groove is arranged, to prevent the sulfuration of the rubber rod of the appearance in rear joint mold;
4th step, starts actuating unit and opens hot plate, train wheel bridge mechanism be fixed on rear joint mold, the rearward end of conveyer belt made-up belt fixed, prevent the conveyer belt made-up belt of sulfuration from misplacing with it, and tripped out by front connector mould; By the conveyer belt made-up belt of sulfuration pull-out Die and mould plate, what its bottom surface vulcanized had V-arrangement under rolling-up mechanism drives or fall that eight shape glue rods form scrapes the conveyer belt rolling of hanging material rubber rod; Until snap in mold slots with the rear joint mold of train wheel bridge mechanism, and remove the train wheel bridge mechanism moving to the rear joint of front end;
5th step, repeats the first step, carries out sulfuration to conveying made-up belt.
Wherein, in above-mentioned vulcanization process, the skeleton block with base plate is inserted and comprises described forward and backward joint negative template and decorative pattern former template and formed in the groove scraped and hang material rubber rod, to form the skeleton through the reinforcement layer of cloth forming conveyer belt.
Utilize said apparatus to prepare conveyer belt, folded by upper strata glue, bottom glue and centre, strengthen flat board band that layer of cloth forms and be structure as a whole single of described bottom glue or be connected multiple V-arrangement or fall eight shape glue rods and form.Wherein
---the thickness forming the upper strata glue of described flat board band is 1/1 to two/3rd of described bottom glue thickness;
---in described glue rod, be provided through the skeleton that layer of cloth strengthened by described folder.
Pattern conveyor belt preparation facilities provided by the present invention and preparation method compared with prior art have the following advantages: one, due to utilize this device can serialization realize the multiple V-arrangement of connection on conveyer belt or fall that eight shape glue rods form scrape the preparation of hanging material rubber rod, the integrative-structure this being scraped hang material rubber rod and conveyer belt to form nothing to dock, not only increase bonding strength between the two, improve its service life, and prepared scrape hang material rubber rod there is rule specification, uniform feature, effectively can prevent from causing tape transport material uneven because it is irregular and cause its wearing and tearing can not defect uniformly, its two, due to form this conveyer belt glue rod in be provided with the skeleton can strengthening layer of cloth through it, therefore can improve the service life of conveyer belt further, its three, the production of this conveyer belt has the high feature of efficiency, greatly reduces labour intensity and alleviates the pollution of working environment.
Accompanying drawing explanation
Fig. 1 is the structural representation forming pattern conveyor belt preparation facilities;
Fig. 2 is the structural representation of decorative pattern former template and joint negative template;
Fig. 3 is rear joint negative template and train wheel bridge mechanism structure schematic diagram thereof;
Fig. 4 is the cross section structure schematic diagram of conveyer belt.
Detailed description of the invention
Below in conjunction with accompanying drawing, the structure of pattern conveyor belt preparation facilities provided by the invention and the technique preparing rubber conveyer belt of utilization are described in further detail:
Be the structural representation of pattern conveyor belt preparation facilities as shown in Figure 1,2 and 3.Its structure comprises: comprise unreeling structure 1 and rolling-up mechanism 2, be provided with conveying belt vulcanizing machine structure 3 between the two.Wherein, sulfuration mechanism comprises can realize the upper hot plate 4 of pressing mold and die sinking and lower hot plate 5 by actuating unit, decorative pattern former template 6 is provided with in the plate groove of lower hot plate, the two ends of this lower hot plate plate groove are provided with forward and backward joint mold groove 7,8, can anchor tip negative template 12,13 in this front and back ends joint mold groove; And the rollet 9,10 of this joint negative template connects and can form the docking decorative pattern corresponding with decorative pattern former template rollet 11 (namely make the rollet 9,10 of front and back joint negative template be spliced into the decorative pattern identical with decorative pattern former template rollet 11, make multiple V-arrangement of the pattern conveyor belt prepared or fall eight shape rubber side bars consistent); At the bottom surface of above-mentioned rear joint mold groove and lower hot plate place 14 corresponding to trailing flank, and upper hot plate place corresponding to described rear joint mold groove is provided with cooling body 15; On joint negative template 7,8, be provided with the train wheel bridge mechanism 16 that can realize its displacement simultaneously; The decorative pattern (as shown in Figure 2) of above-mentioned decorative pattern former template is multiple V-arrangement that is single or that connect or eight connected in stars 17 that fall.
Said apparatus is utilized to prepare the step of the dapple conveyer belt of tool as follows:
First decorative pattern former template is set in the groove of lower hot plate forming this device, forward and backward joint negative template is individually fixed in the forward and backward joint mold groove at lower hot plate two ends;
Second step, layer of cloth 23(will be strengthened wherein folded by upper strata glue 21, bottom glue 22 and centre by unreeling structure, the thickness of upper strata glue is 1/1 to two/3rd of described bottom glue thickness) the conveyer belt made-up belt that forms through sulfuration mechanism 3, be laid between forward and backward joint negative template;
3rd step, start actuating unit upper hot plate is pressed in be fixed on lower hot plate conveyer belt made-up belt on baking, the primer layer of formation conveyer belt made-up belt formed have single or connect multiple V-arrangement or fall scraping that eight shape glue rods form and hang material rubber rod; After starting while baking the lower hot plate place of the bottom surface of joint mold groove and trailing flank arrange and cooling body that the upper hot plate place corresponding with rear joint mold groove is arranged, to prevent the sulfuration of the rubber rod of the appearance in rear joint mold;
4th step, starts actuating unit and opens hot plate, train wheel bridge mechanism be fixed on rear joint mold, the rearward end of conveyer belt made-up belt fixed, prevent the conveyer belt made-up belt of sulfuration from misplacing with it, and tripped out by front connector mould; By the conveyer belt made-up belt of sulfuration pull-out Die and mould plate, what its bottom surface vulcanized had V-arrangement under rolling-up mechanism drives or fall that eight shape glue rods form scrapes the conveyer belt rolling of hanging material rubber rod; Until snap in mold slots with the rear joint mold of train wheel bridge mechanism, and remove the train wheel bridge mechanism moving to the rear joint of front end;
5th step, repeats the first step, carries out sulfuration to conveying made-up belt.
Certainly, in above-mentioned preparation process, the skeleton 19 with base plate 18 is inserted and comprises forward and backward joint negative template and decorative pattern former template is formed in the groove scraped and hang material rubber rod, to form the skeleton through the reinforcement layer of cloth forming conveyer belt.
---be provided with air-vent 20 above-mentionedly comprising that forward and backward joint negative template and decorative pattern former template are formed in the groove scraped and hang material rubber rod, in the rollet of decorative pattern former template, be convenient to scrape the sulfidization molding hanging material rubber rod;
The structure of the conveyer belt namely utilizing said apparatus and technique to prepare as shown in Figure 4, by strengthening flat board band that layer of cloth 23 forms and be structure as a whole single of bottom glue or be connected multiple V-arrangement or fall eight shape glue rods 24 and form folded by upper strata glue 21, bottom glue 22 and centre.Wherein, in order to improve the intensity of glue rod 24 own and the bonding strength with base angle layer further, be provided through the web frame comprising base plate 18 and skeleton 19 formation that layer of cloth strengthened by described folder wherein.
Claims (10)
1. a pattern conveyor belt preparation facilities, comprises unreeling structure and rolling-up mechanism; It is characterized in that: be provided with conveying belt vulcanizing machine structure between the two; This sulfuration mechanism comprises can realize the upper hot plate of pressing mold and die sinking and lower hot plate by actuating unit, and described lower hot plate is provided with decorative pattern former template; Being provided with at the two ends of described lower hot plate can the forward and backward joint mold groove of anchor tip negative template, and the rollet of described joint negative template can connect and form the rollet of the docking decorative pattern corresponding with the rollet of described decorative pattern former template.
2. a kind of pattern conveyor belt preparation facilities according to claim 1, is characterized in that: the bottom surface of joint mold groove and lower hot plate place corresponding to trailing flank in the rear, and upper hot plate place corresponding to described rear joint mold groove is provided with cooling body.
3. a kind of pattern conveyor belt preparation facilities according to claim 1, is characterized in that: on described joint negative template, be provided with the train wheel bridge mechanism that can realize its displacement.
4. a kind of pattern conveyor belt preparation facilities according to claim 1, is characterized in that: in the rollet of described decorative pattern former template, be provided with air-vent.
5. a kind of pattern conveyor belt preparation facilities according to claim 1, is characterized in that: the decorative pattern of described decorative pattern former template is multiple V-arrangement that is single or that connect or eight connected in stars that fall.
6. prepare a kind of method of pattern conveyor belt preparation facilities, comprise the following steps:
First decorative pattern former template is set on the lower hot plate forming this device, forward and backward joint negative template is individually fixed in the forward and backward joint mold groove at lower hot plate two ends;
Second step, by unreeling structure by strengthening conveyer belt made-up belt that layer of cloth forms through sulfuration mechanism folded by upper strata glue, bottom glue and centre, is laid between forward and backward joint negative template;
3rd step, start actuating unit upper hot plate is pressed in be fixed on lower hot plate conveyer belt made-up belt on baking, the primer layer of formation conveyer belt made-up belt formed have single or connect multiple V-arrangement or fall scraping that eight shape glue rods form and hang material rubber rod; After starting while baking the lower hot plate place of the bottom surface of joint mold groove and trailing flank arrange and cooling body that the upper hot plate place corresponding with rear joint mold groove is arranged, to prevent the sulfuration of the rubber rod of the appearance in rear joint mold;
4th step, starts actuating unit and opens hot plate, train wheel bridge mechanism be fixed on rear joint mold, the rearward end of conveyer belt made-up belt fixed, prevent the conveyer belt made-up belt of sulfuration from misplacing with it, and tripped out by front connector mould; By the conveyer belt made-up belt of sulfuration pull-out Die and mould plate, what its bottom surface vulcanized had V-arrangement under rolling-up mechanism drives or fall that eight shape glue rods form scrapes the conveyer belt rolling of hanging material rubber rod; Until snap in mold slots with the rear joint mold of train wheel bridge mechanism, and remove the train wheel bridge mechanism moving to the rear joint of front end;
5th step, repeats the first step, carries out sulfuration to conveying made-up belt.
7. preparation method according to claim 6, it is characterized in that: in above-mentioned vulcanization process, the skeleton block with base plate is inserted and comprises described forward and backward joint negative template and decorative pattern former template and formed in the groove scraped and hang material rubber rod, to form the skeleton through the reinforcement layer of cloth forming conveyer belt.
8. a pattern conveyor belt, is characterized in that: folded by upper strata glue, bottom glue and centre, strengthen flat board band that layer of cloth forms and be structure as a whole single of described bottom glue or be connected multiple V-arrangement or fall eight shape glue rods and form.
9. a kind of pattern conveyor belt according to claim 8, is characterized in that: the thickness forming the upper strata glue of described flat board band is 1/1 to two/3rd of described bottom glue thickness.
10. a kind of pattern conveyor belt according to claim 8, is characterized in that: in described glue rod, is provided through the skeleton that layer of cloth strengthened by described folder.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510440679.0A CN104985802B (en) | 2015-07-24 | 2015-07-24 | A kind of pattern conveyor belt preparation facilities and preparation method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510440679.0A CN104985802B (en) | 2015-07-24 | 2015-07-24 | A kind of pattern conveyor belt preparation facilities and preparation method |
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| CN104985802A true CN104985802A (en) | 2015-10-21 |
| CN104985802B CN104985802B (en) | 2019-03-22 |
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| CN201510440679.0A Active CN104985802B (en) | 2015-07-24 | 2015-07-24 | A kind of pattern conveyor belt preparation facilities and preparation method |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108312584A (en) * | 2018-02-28 | 2018-07-24 | 广州创耐工业皮带有限公司 | A kind of production method of casting type conveyer belt |
| CN110948755A (en) * | 2019-12-18 | 2020-04-03 | 浙江三力士智能装备制造有限公司 | V-belt vulcanizing machine |
| CN112549598A (en) * | 2020-11-06 | 2021-03-26 | 江苏凯嘉橡胶科技股份有限公司 | Method for manufacturing lifelong mark of rubber conveying belt |
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| CN204773559U (en) * | 2015-07-24 | 2015-11-18 | 河北昊德橡塑有限公司 | Ribbed conveyor belt and preparation facilities thereof |
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Patent Citations (5)
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| JPH1135122A (en) * | 1997-07-18 | 1999-02-09 | Bando Chem Ind Ltd | Manufacture of carrier belt having guide and device therefor |
| JP2000062037A (en) * | 1998-08-21 | 2000-02-29 | Bando Chem Ind Ltd | Method and apparatus for molding cover rubber sheet |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108312584A (en) * | 2018-02-28 | 2018-07-24 | 广州创耐工业皮带有限公司 | A kind of production method of casting type conveyer belt |
| CN110948755A (en) * | 2019-12-18 | 2020-04-03 | 浙江三力士智能装备制造有限公司 | V-belt vulcanizing machine |
| CN110948755B (en) * | 2019-12-18 | 2021-06-08 | 浙江三力士智能装备制造有限公司 | V-belt vulcanizing machine |
| CN112549598A (en) * | 2020-11-06 | 2021-03-26 | 江苏凯嘉橡胶科技股份有限公司 | Method for manufacturing lifelong mark of rubber conveying belt |
| CN112549598B (en) * | 2020-11-06 | 2022-04-22 | 江苏凯嘉橡胶科技股份有限公司 | Method for manufacturing lifelong mark of rubber conveying belt |
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| CN104985802B (en) | 2019-03-22 |
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Denomination of invention: A kind of patterned conveyor belt preparation device and method Effective date of registration: 20221222 Granted publication date: 20190322 Pledgee: Hengshui Bank Co.,Ltd. Fudong Sub branch Pledgor: HEBEI HAODE RUBBER & PLASTICS Co.,Ltd. Registration number: Y2022980028481 |
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