CN104985208A - Composite function indexable cutter mounting method - Google Patents

Composite function indexable cutter mounting method Download PDF

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Publication number
CN104985208A
CN104985208A CN201510478075.5A CN201510478075A CN104985208A CN 104985208 A CN104985208 A CN 104985208A CN 201510478075 A CN201510478075 A CN 201510478075A CN 104985208 A CN104985208 A CN 104985208A
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CN
China
Prior art keywords
tool section
tool
pressing plate
blade
knife bar
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201510478075.5A
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Chinese (zh)
Other versions
CN104985208B (en
Inventor
孙生强
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
HARBIN DINGZHI RUIGUANG TECHNOLOGY CO., LTD.
Original Assignee
孙生强
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 孙生强 filed Critical 孙生强
Priority to CN201510478075.5A priority Critical patent/CN104985208B/en
Publication of CN104985208A publication Critical patent/CN104985208A/en
Application granted granted Critical
Publication of CN104985208B publication Critical patent/CN104985208B/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23BTURNING; BORING
    • B23B27/00Tools for turning or boring machines; Tools of a similar kind in general; Accessories therefor
    • B23B27/06Profile cutting tools, i.e. forming-tools
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23CMILLING
    • B23C5/00Milling-cutters
    • B23C5/16Milling-cutters characterised by physical features other than shape
    • B23C5/20Milling-cutters characterised by physical features other than shape with removable cutter bits or teeth or cutting inserts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23CMILLING
    • B23C2200/00Details of milling cutting inserts
    • B23C2200/04Overall shape
    • B23C2200/0466Star form
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23CMILLING
    • B23C2210/00Details of milling cutters
    • B23C2210/32Details of teeth

Abstract

The invention discloses a composite function indexable cutter mounting method; the cutter comprises a blade in a multisurface shape and a cutter body matched in shape with the blade, and a pressure plate; the blade comprises three equal cutting planes, three chip curling arc planes and two auxiliary rear planes; a front angle, a main rear angle, an auxiliary rear angle, a blade inclination angle, a entering angle and an auxiliary angle related with three main cutting edges and three auxiliary cutting edges can keep unchanged after blade transposition; when a blade sharpening is short, an auxiliary fasten blade can be clamped so as to fix the blade, thus maximizing blade usage efficiency. The composite function indexable cutter mounting method allows the blade to fully present small size, good angle, high intensity, indexable, regrinding, adjustable, convenient clamping and firm features, thus saving material, time, power, energy in a turning process, and improving efficiency.

Description

A kind of installation method of complex function indexable tool
Technical field
The present invention relates to metal cold manufacture field, belong to " a kind of complex function indexable tool " (application number: 2010102055867; The applying date: 2010.06.09) divisional application, relate generally to a kind of installation method of complex function indexable tool.
Background technology
At present in the cold worked turnery processing field of metal, conventional Cutting tool installation manner method has following several types, that is: overall high-speed steel bars lathe tool installation, brazed carbide turning tool installation, clip type clamping, indexable turning tool clamping are installed.Range of application installed by all kinds lathe tool and effect is different, with regard to its shortcoming, easily breaks when high-speed steel is installed; Underaction installed by brazed carbide turning tool; Clip type lathe tool is installed and blade or tool section can not be made to reach service efficiency maximize, and tool section cannot transposition, and blade material utilizes abundant not; The installation blade of indexable turning tool can not be refaced, and blade use cost is high.
Summary of the invention
The present invention is directed to the deficiency of above existing cutter, devise a kind of there is indexable function, function of can refacing, adjustable function, can the installation method that the compound indexable cutter of numerous cutter advantage be integrated of high speed high-rate cutting.
For solving the problems of the technologies described above, the technical solution adopted in the present invention is:
A kind of installation method of complex function indexable tool, comprise the tool section (21) in six shapes and there is the cutter hub (1) of the mounting groove matched with tool section shape and there is the pressing plate (4) matched with tool section shape, described tool section (21) is made up of three tool section major flanks (17) and three tool section chip curling grooves (16), three tool section major flanks (17) and three tool section chip curling grooves (16) of described tool section (21) are perpendicular with its minor flank (9), it is characterized in that: three tool section major flanks (17) and the volume of three tool section chip curling grooves (16) consider to be worth doing cambered surface mutually adjoining between have main cutting edge (18), tool section minor flank (9) and the volume of three tool section chip curling grooves (16) consider to be worth doing cambered surface mutually adjoining between have front cutting edge (8), an anterior angle γ is formed between main cutting edge (18) and tool section chip curling groove (16), main cutting edge (18) and its major flank (17) form a primary clearance α in cutting plane 2, and with the primary clearance α of knife bar major flank (19) 2unanimously, front cutting edge (8) and its minor flank (9) form a front clearance α in tool minor cutting edge plane 1, and with the front clearance α of knife bar minor flank (11) 1angle consistent, tool section (21) and knife bar tool section composition surface (10) match, and form a negative side rake λ with the horizontal axis of knife bar (1), main cutting edge (18) there are the horizontal corner angle of the edge of a knife (25) and chamfered edge (26), three points of a knife (20) of tool section (21) have transitional edges (23) and wiper edges (24), described knife bar (1) there is the pressing plate seat plane (5) of knife bar tool section composition surface (10) and the pressing plate (4) matched with tool section shape.
Further, the installation method of this kind of complex function indexable tool, is further characterized in that: tool section (21) is fixedly connected between knife bar (1) and pressing plate (4) by fastening screw (3); Pressing plate seat plane (5) on described knife bar (1) there is the fastening screw screw (27) of fixation clip (4); Described pressing plate (4) has match with tool section shape pressing plate tool section composition surface (6), pressing plate fastening procedure groove (7), pressing plate chip curling groove circular arc (15), pressing plate fillet surface (14) and pressing plate screw vent (28); Described tool section reface and shorten after fixing means by assisting fastening tool section (29) auxiliary fastening.
Further, the bottom position on the knife bar tool section composition surface (10) matched with tool section shape on described knife bar (1) has cutter groove point of a knife to protect groove (22).
Further, the tool section design ap-plication type of described cutter is billmpse tool, facing tool, internal lathe-tool, milling cutter.
Further, the design shape of described tool section is the triangle of distortion or the quadrangle type of distortion.
The installation method of a kind of complex function indexable tool of the present invention is compared with existing Cutting tool installation manner technology, its advantage is: the installation method of a kind of complex function indexable tool of the present invention can make the following advantage of tool section obtain best presenting, this a kind of complex function indexable tool is had, and volume is little, angle is wonderful, intensity is high, indexable, can reface, adjustable, convenient mounting and clamping, firmly, save non-cutting time, reduce labor intensity, save production cost, the advantage of enhancing productivity.Solved by the installation method of a kind of complex function indexable tool of the present invention that traditional welding lathe tool sharpening is frequent, sharpening wastes time and energy expense material, non-cutting time increases, and the cost of charp tool consumes too fast, the shortcoming that production efficiency is low; Solving mechanical clamped cutting tool blade cannot indexable shortcoming; Solve the shortcoming that indexable tool cannot be refaced and blade utilization rate is low.
Accompanying drawing explanation
in order to better illustrate thisthe technological effect that a kind of installation method of complex function indexable tool brings, introduce below in conjunction with accompanying drawing " a kind of complex function indexable tool " of this invention, better to have a understanding fully to its " installation method of a kind of complex function indexable tool ".
" cutter " described in following Fig. 1-Figure 26 all refers to " a kind of complex function indexable tool " of the present invention.
Fig. 1 is cutter top view; Fig. 2 is cutter B direction view; Fig. 3 is cutter C direction view; Fig. 4 is cutter A-A sectional view; Fig. 5 is cutter П position enlarged drawing; Fig. 6 is cutter Ш position enlarged drawing; Fig. 7 is tool position enlarged drawing; Fig. 8 is cutter stereogram; Fig. 9 is that cutter uses auxiliary cushion block scheme of installation; Figure 10 be cutter when refacing cutter head stretch out schematic diagram; Figure 11 is cutter cylindrical turning schematic diagram; Figure 12 is knife end facing schematic diagram; Figure 13 is endoporus turning schematic diagram; Figure 14 is cutter tool section milling application schematic diagram; Figure 15-Figure 26 is cutter changer profile design scheme of installation.
In figure, each label represents:
1, knife bar 2, knife bar boss face 3, fastening screw
4, pressing plate 5, pressing plate seat plane 6, pressing plate cutter head composition surface
7, pressing plate fastening procedure groove 8, tool section front cutting edge 9, tool section minor flank
10, knife bar tool section composition surface 11, knife bar minor flank 12, pressing plate groove side
13, after pressing plate groove 14, pressing plate fillet surface 15, pressing plate chip curling groove
16, tool section chip curling groove 17, tool section major flank 18, tool section main cutting edge
19, knife bar major flank 20, point of a knife 21, tool section
22, cutter groove point of a knife protection groove 23, point of a knife transitional edges 24, point of a knife wiper edges
25, the horizontal corner angle 26 of main cutting edge, main cutting edge chamfered edge 27, fastening screw screw
28, pressing plate screw vent 29, auxiliary fastening tool section 30, tool section are refaced extension
detailed description of the invention:
For making object of the present invention, technical scheme clearly understands, is described further installation method of the present invention below in conjunction with accompanying drawing specific embodiment.
See Fig. 1-Figure 10, a kind of complex function of the present invention indexable tool is made up of a special curved surface triangle tool section 21 and the knife bar 1 coincide with this tool section shape and the pressing plate 4 coincide with this tool section shape and fastening screw 3.This tool section 21 is positioned between knife bar 1 and pressing plate 4, to be connected on the fastening screw screw 27 on knife bar 1, tool section 21 and pressing plate 4 to be fastened on knife bar 1 by fastening screw 3 by the screw vent 28 on pressing plate., on the boss 2 at position, knife bar front end, there is pressing plate seat plane 5 position of pressing plate, and pressing plate seat plane both sides to have after pressing plate groove side 12 and pressing plate groove 13 for the stressed location of pressing plate, pressing plate front end face have technique fillet surface 14, just attractive in appearance for economizing material.
It is equilateral triangle position distribution that overall tool section 21 locates profile curvilinear plane, each face has tool section to cut primary clearance α 2 and tool section chip curling groove 16, three R2 circular arcs are 120 ° of equal distribution on tool section triangle section, when a certain circular arc bears cutting volume bits task, another two circular arcs bear location tasks on knife bar tool section composition surface 10.Whole tool section compresses location by three knife bar tool section composition surfaces 10 of knife bar cutter groove below and the pressing plate cutter head composition surface 6 of pressing plate 4 above, circular arc R 1 on pressing plate is tangent in circular arc with chip curling groove on tool section 16, and the bits of workpiece successively flow to tool section chip curling groove 16 and pressing plate chip curling groove 15 along main cutting edge 18.In order to protect blade 18 on tool section 21 and point of a knife 20, in knife bar tool section locating slot and pressing plate tool section stopper slot, all have a point of a knife protection groove 22 and pressing plate fastening procedure groove 7, in case the blade damaged by pressure on tool section and be convenient to fastening tool section.When tool section 21 be arranged in knife bar tool rest in a negative side rake λ compacted after, a front clearance α 1 is just defined between its tool section minor flank 9 and tool minor cutting edge plane, and consistent with knife bar minor flank 11 angle of knife bar 1, main cutting edge 18 and the front cutting edge 8 of tool section 21 have tool cutting edge angle on basal plane and auxiliary angle .The major flank 17 of tool section 21 is consistent with the angle of the major flank 19 of knife bar 1.In order to strengthen the intensity of point of a knife 20, the main cutting edge of tool section 21 is provided with horizontal corner angle 25 and chamfered edge 26, point of a knife 21 circular arc portion is provided with transitional edges 23 and wiper edges 24, to improve the quality of work piece surface, its length L 1 and L 2 can design according to processed materials and process, and L 3 and L4 also can be designed to arc transition.
When machining, when after the first corner wear, only need unclamp fastening screw 3, lift pressing plate 4, tool section 21 is rotated a face, again fastening for tool section second point of a knife that just can utilize is carried out second time processing, when after the second corner wear, unclamp according to above method again, fastening rear use the 3rd point of a knife carries out third time processing, after the 3rd point of a knife also weares and teares, just as Suo Shi 30 of Figure 10, tool section can be stretched out forward, then fastening sharpening, during sharpening, tool section minor flank plane is kept vertical with the plane of major flank, again tool section good for institute's sharpening is reinstalled after sharpening to fix and namely again can carry out indexable cyclic process.
Tool section of the present invention each time can transposition three times after sharpening, and sharpening amount is only 0.1-0.3mm under normal circumstances, at most can not more than 0.5mm, calculate with the land length of normal indexable insert tip, throw away tip 20mm, under the auxiliary clamping of auxiliary fastening tool section 29 as shown in Figure 9, the service life of tool section can be extended to about 5mm, calculate with the amount of mill 0.5mm at most from 20mm to 5mm and can reface 30 times, indexable use three times after at every turn refacing, actual access times reach 90 times, are 30 times of common indexable insert tip, throw away tip with indexable number of times calculating; Calculate than the many use of traditional mechanical clamped cutting tool 60 times with the amount of mill equally and material, tool section utilization rate is 3 times of mechanical clamped cutting tool; Calculate than the many use of traditional welding blade 120 times with the amount of mill equally and material, tool section utilization rate is 4 times of brazed carbide turning tool.
With reference to Figure 11-Figure 14, the installation method of a kind of complex function indexable tool of the present invention can be widely used in the cylindrical turning in turnery processing field, facing and endoporus turning, and tool section of the present invention and installation method thereof can also be used for Milling Process field simultaneously.
With reference to Figure 15-Figure 26, above-mentioned enforcement billmpse tool case is only the preferred embodiments of the invention, and the tool section design ap-plication type of this cutter can be billmpse tool, facing tool, internal lathe-tool and milling cutter.It should be pointed out that for the person of ordinary skill of the art, under the premise without departing from the principles of the invention, can make some equivalents to the design shape of tool section within the scope of polygon, these equivalents all should be considered as protection scope of the present invention.
Tool section material is equally also be chosen as Hardmetal materials according to the preferred version in turnery processing field, in like manner also can according to rapidoprint and technique need select high speed steel material or other materials.
The installation method of a kind of complex function indexable tool of the present invention can be widely used in machine-building metal cold manufacture field, at province's material, saves time, can reduce production cost in the situation of labour-saving, enhance productivity.

Claims (5)

1. the installation method of a complex function indexable tool, comprise the tool section (21) in six shapes and there is the cutter hub (1) of the mounting groove matched with tool section shape and there is the pressing plate (4) matched with tool section shape, described tool section (21) is made up of three tool section major flanks (17) and three tool section chip curling grooves (16), three tool section major flanks (17) and three tool section chip curling grooves (16) of described tool section (21) are perpendicular with its minor flank (9), it is characterized in that: three tool section major flanks (17) and the volume of three tool section chip curling grooves (16) consider to be worth doing cambered surface mutually adjoining between have main cutting edge (18), tool section minor flank (9) and the volume of three tool section chip curling grooves (16) consider to be worth doing cambered surface mutually adjoining between have front cutting edge (8), an anterior angle γ is formed between main cutting edge (18) and tool section chip curling groove (16), main cutting edge (18) and its major flank (17) form a primary clearance α in cutting plane 2, and with the primary clearance α of knife bar major flank (19) 2unanimously, front cutting edge (8) and its minor flank (9) form a front clearance α in tool minor cutting edge plane 1, and with the front clearance α of knife bar minor flank (11) 1angle consistent, tool section (21) and knife bar tool section composition surface (10) match, and form a negative side rake λ with the horizontal axis of knife bar (1), main cutting edge (18) there are the horizontal corner angle of the edge of a knife (25) and chamfered edge (26), three points of a knife (20) of tool section (21) have transitional edges (23) and wiper edges (24), described knife bar (1) there is the pressing plate seat plane (5) of knife bar tool section composition surface (10) and the pressing plate (4) matched with tool section shape.
2. an installation method for complex function indexable tool, is characterized in that: tool section (21) is fixedly connected between knife bar (1) and pressing plate (4) by fastening screw (3); Pressing plate seat plane (5) on described knife bar (1) there is the fastening screw screw (27) of fixation clip (4);
Described pressing plate (4) has match with tool section shape pressing plate tool section composition surface (6), pressing plate fastening procedure groove (7), pressing plate chip curling groove circular arc (15), pressing plate fillet surface (14) and pressing plate screw vent (28); Described tool section reface and shorten after fixing means by assisting fastening tool section (29) auxiliary fastening.
3. the installation method of a kind of complex function indexable tool according to claim 1, is characterized in that: the bottom position on the knife bar tool section composition surface (10) matched with tool section shape on described knife bar (1) has cutter groove point of a knife to protect groove (22).
4. the installation method of a kind of complex function indexable tool according to claim 1, is characterized in that: the tool section design ap-plication type of described cutter is billmpse tool, facing tool, internal lathe-tool, milling cutter.
5. the installation method of a kind of complex function indexable tool according to claim 1, is characterized in that: the design shape of described tool section is the triangle of distortion or the quadrangle type of distortion.
CN201510478075.5A 2010-06-09 2010-06-09 A kind of installation method of complex function indexable tool Expired - Fee Related CN104985208B (en)

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CN102862099B (en) * 2012-05-30 2014-12-17 厦门钨业股份有限公司 Dedicated jig for numerical control knife machine
CN103658702B (en) * 2013-12-13 2016-06-08 陕西宝成航空仪表有限责任公司 The lathe tool device of the narrow deep trouth of car band axial end
CN104772478B (en) * 2015-03-20 2017-05-03 深圳市圆梦精密技术研究院 Cutter applied to duplex metal processing and use method thereof
CN104972150A (en) * 2015-07-10 2015-10-14 成都力鑫科技有限公司 Multi-azimuth feed cutter bar manufacturing process capable of avoiding machining interference
CN105290437A (en) * 2015-12-02 2016-02-03 北京航天新风机械设备有限责任公司 Boring cutter for processing small holes in aluminum-based silicon carbide material
CN108856756B (en) * 2018-06-05 2020-02-14 宁波川景誉机械科技发展有限公司 Tool bit for machining ball threads and tool thereof
CN112917177A (en) * 2020-11-04 2021-06-08 天津职业技术师范大学(中国职业培训指导教师进修中心) Multi-angle tool holder adjusting device for realizing orthogonal turning on machining center

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CN2055756U (en) * 1989-10-28 1990-04-11 代治世 Regrindable machine holding cutting knife
JP2002346808A (en) * 2001-03-19 2002-12-04 Suzuki Seiko:Kk Cutter unit for lathe
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CN101879613B (en) 2015-12-16
CN104985208B (en) 2018-01-16

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