A kind of complex function indexable tool, tool section and installation method
Technical field
The present invention relates to metal cold working field, relate in particular to the turning manufacture field that uses a kind of complex function indexable tool, tool section and installation method.
Background technology
At the cold worked turning manufacture field of metal, cutter commonly used has four types at present, that is: whole high speed steel bar lathe tool, brazed carbide turning tool, clip type lathe tool, indexable turning tool.All kinds lathe tool range of application and effect have nothing in common with each other, and with regard to its shortcoming, high-speed steel can not bear high-speed cutting; Easy embrittlement when the carbide chip heat damage of brazed carbide turning tool welding back is used, sharpening often, the blade application rate is low, processing increases non-cutting time, production efficiency is low; The clip type lathe tool can't transposition, and the blade material utilization is abundant inadequately; The blade of indexable turning tool can not be refaced, blade use cost height.
Summary of the invention
The present invention is directed to the deficiency of above existing cutter, but but designed a kind of cutter with compound indexable tool section that integrates numerous cutter advantages of indexable function, the high-rate cutting of the function of can refacing regulatory function high speed.
For solving the problems of the technologies described above, the technical solution adopted in the present invention is:
A kind of complex function indexable tool, tool section and installation method comprise the tool section that is polyhedral shape and have the cutter hub of the mounting groove that matches with the tool section shape and have the pressing plate that matches with the tool section shape.
The tool section of this cutter is made up of three groups of three planes and three cambered surfaces that equate, and perpendicular with its minor flank.Wherein between three of tool section planes and three cambered surfaces adjacent three main cutting edges and three front cutting edges are arranged, three main cutting edges and three circular arc chip curling grooves all form an anterior angle γ, and main cutting edge and its major flank form a primary clearance α in the cutting plane
2, and consistent with the primary clearance of knife bar major flank.Front cutting edge and its minor flank form a front clearance α in tool minor cutting edge plane
1, and with the front clearance α of knife bar minor flank
1The angle unanimity.The main body of this cutter tool section matches with the knife bar kerve composition surface that this tool section is installed, and forms a negative side rake λ with the horizontal axis of knife bar, the minor flank that makes tool section when cutting with secondary cutting face between front clearance of formation.Main cutting edge is provided with horizontal corner angle of the edge of a knife and chamfered edge, to strengthen the cutting hardness of major cutting edge.All be provided with transitional edges and wiper edges on three points of a knife of tool section, to improve the quality of finished surface.
The cutter hub of this cutter is provided with knife bar cutter groove composition surface and the pressing plate seat plane that matches with the tool section shape.The bottom position on knife bar cutter groove composition surface has cutter groove point of a knife protection groove, to prevent injuring blade in the push type broach process.There is the fastening screw screw of fixation clip on pressing plate seat plane on the cutter hub.
Also be provided with the tool section hypotenuse composition surface, the fastening technology groove of pressing plate, pressing plate chip curling groove circular arc, pressing plate fillet surface and the pressing plate screw vent that match with the tool section shape on the pressing plate of this cutter.
The installation method of this cutter is: tool section is fixedly connected between cutter hub and the pressing plate by fastening screw.After three points of a knife of tool section all wear and tear, reface once more shorten after, it is fastening that its fixing means cooperates pressing plate to assist by short auxiliary fastening tool section, to reach the maximization of tool section material service efficiency.Compared with prior art, the invention has the advantages that:
The tool section of a kind of complex function indexable tool of the present invention, tool section and installation method has that volume is little, angle is wonderful, intensity is high, indexable, can reface, can regulate, convenient mounting and clamping, firmly, save non-cutting time, reduce labor intensity, save production cost, the advantage of enhancing productivity.The invention solves that traditional welding lathe tool sharpening is frequent, sharpening is wasted time and energy the expense material, increase non-cutting time, and the cost of charp tool consumes too fast, the shortcoming that production efficiency is low; Having solved the mechanical clamped cutting tool blade can't indexable shortcoming; Having solved indexable tool can't reface and the low shortcoming of blade utilization rate.
Description of drawings
Following Fig. 1-Figure 26 described " cutter " all refers to " a kind of complex function indexable tool, tool section and installation method " of the present invention.
Fig. 1 is the cutter vertical view; Fig. 2 is that cutter B is to view; Fig. 3 is that cutter C is to view; Fig. 4 is a cutter A-A cutaway view; Fig. 5 is a cutter
The position enlarged drawing; Fig. 6 is a cutter
The position enlarged drawing; Fig. 7 is a cutter I position enlarged drawing; Fig. 8 is the cutter stereogram; Fig. 9 is that cutter uses auxiliary cushion block scheme of installation; Figure 10 be cutter when refacing cutter head stretch out schematic diagram; Figure 11 is a cutter cylindrical turning schematic diagram; Figure 12 is a knife end facing schematic diagram; Figure 13 is an endoporus turning schematic diagram; Figure 14 is that schematic diagram is used in the milling of cutter tool section; Figure 15-Figure 26 is a cutter change shape design and installation schematic diagram.
Each label is represented among the figure:
1, knife bar 2, knife bar boss face 3, fastening screw
4, pressing plate 5, pressing plate seat plane 6, pressing plate cutter head composition surface
7, the fastening technology groove 8 of pressing plate, tool section front cutting edge 9, tool section minor flank
10, knife bar tool section composition surface 11, knife bar minor flank 12, pressing plate groove side
13, pressing plate groove back 14, pressing plate fillet surface 15, pressing plate chip curling groove
16, tool section chip curling groove 17, tool section major flank 18, tool section main cutting edge
19, knife bar major flank 20, point of a knife 21, tool section
22, cutter groove point of a knife protection groove 23, point of a knife transitional edges 24, point of a knife wiper edges
25, the horizontal corner angle 26 of main cutting edge, main cutting edge chamfered edge 27, fastening screw screw
28, pressing plate screw vent 29, auxiliary fastening tool section 30, the tool section extension of refacing
The specific embodiment:
For making purpose of the present invention, technical scheme clearer, the invention will be further described below in conjunction with the accompanying drawing specific embodiment.
Referring to Fig. 1-Figure 10, the knife bar 1 that a kind of complex function indexable tool of the present invention, tool section and installation method coincide by a special curved surface triangle tool section 21 with this tool section shape and form with pressing plate 4 and fastening screw 3 that this tool section shape is coincide.This tool section 21 is positioned between cutter hub 1 and the pressing plate 4, is connected on the fastening screw screw 27 on the cutter hub 1 by the screw vent on the pressing plate 28 by fastening screw 3, and tool section 21 and pressing plate 4 are fastened on the cutter hub 1.There is pressing plate seat plane 5 position of pressing plate on the boss 2 at knife bar front end position, both sides, pressing plate seat plane have pressing plate groove side 12 and pressing plate groove back 13 to be used for the stressed location of pressing plate, and technology fillet surface 14 is arranged on the pressing plate front end face, and it is attractive in appearance just to be used for province's material.
Whole tool section 21 location profile curvilinear planes are the equilateral triangle position distribution, and each face all has tool section cutting primary clearance α
2And
R
216, three R of circular arc chip curling groove
2Circular arc is 120 ° of equal distribution on the tool section triangle section, when a certain circular arc R
2When bearing cutting volume bits task, other is two R
2Circular arc is born location tasks on the locating
surface 10 of knife bar.Whole tool section compresses the location, the circular arc R on the pressing plate by three
composition surfaces 10 of following knife bar cutter groove and the pressing plate cutter
head composition surface 6 of top
pressing plate 4
1To be circular arc tangent with chip curling groove on the tool section, and the bits of workpiece successively flow to tool section
chip curling groove 16 and pressing plate
chip curling groove 15 along main cutting edge 18.In order to protect
blade 18 and the point of a
knife 20 on the
tool section 21, in knife bar tool section locating slot and pressing plate tool section stopper slot, all have a point of a
knife protection groove 22 and the fastening technology groove 7 of pressing plate, in case damage the blade on the tool section by pressure and be convenient to fastening tool
section.In tool section 21 is installed in the knife bar tool rest, be a negative side rake λ compacted after, just formed a front clearance α between its tool section minor flank 9 and the tool minor cutting edge plane
1, and consistent with knife bar
minor flank 11 angles of
cutter hub 1, the
main cutting edge 18 and the
front cutting edge 8 of
tool section 21 have tool cutting edge angle on basal plane
And auxiliary angle
The
major flank 17 of
tool section 21 is consistent with the angle of the
major flank 19 of knife bar 1.In order to strengthen the intensity of point of a
knife 20, on the main cutting edge of
tool section 21, be provided with
horizontal corner angle 25 and chamfered edge 26, point of a
knife 21 circular arc portions are provided with
transitional edges 23 and
wiper edges 24, to improve the quality of work piece surface, its length L
1And L
2Can be according to institute's material processed and technological design, L
3And L
4Also can be designed to arc transition.
When machining, after first corner wear, only need unclamp fastening screw 3, lift pressing plate 4, with face of tool section 21 rotations, again fastening second point of a knife that just can utilize of tool section is carried out the processing second time, after second corner wear, unclamp according to above method, fastening back processes for the third time with the 3rd point of a knife, after the 3rd point of a knife also weares and teares again, just can as Figure 10 30 shown in tool section is stretched out forward, fastening then sharpening keeps vertical with tool section minor flank plane with the plane of major flank during sharpening, institute's good tool section of sharpening is reinstalled behind the sharpening to fix again and promptly can be carried out indexable cyclic process once more.
Tool section of the present invention each time can transposition behind the sharpening three times, and only be 0.1-0.3mm under the sharpening amount normal condition, can not surpass 0.5mm at most, cutting edge length computation with normal indexable insert tip, throw away tip 20mm, under the auxiliary clamping of as shown in Figure 9 auxiliary fastening tool section 29, can be extended to the service life of tool section about 5mm, from 20mm to 5mm, can reface 30 times with maximum mill amount 0.5mm calculating, indexable use is three times after refacing at every turn, actual access times reach 90 times, are 30 times of common indexable insert tip, throw away tip with indexable number of times calculating; Calculate than traditional mechanical clamped cutting tool use of Duoing 60 times with same mill amount and material, the tool section utilization rate is 3 times of mechanical clamped cutting tool; Calculate than the traditional welding blade use of Duoing 120 times with same mill amount and material, the tool section utilization rate is 4 times of brazed carbide turning tool.
With reference to Figure 11-Figure 14, a kind of complex function indexable tool of the present invention, tool section and installation method can be widely used in cylindrical turning, facing and the endoporus turning of turning manufacture field, and tool section of the present invention and installation method thereof can also be used for the Milling Process field simultaneously.
With reference to Figure 15-Figure 26, above-mentioned enforcement billmpse tool case only is the preferred embodiments of the invention, and the tool section design application type of this cutter can be billmpse tool, facing tool, internal lathe-tool and milling cutter.Should be pointed out that for the person of ordinary skill of the art under the prerequisite that does not break away from the principle of the invention, can make some equivalents in the polygon scope to the design shape of tool section, these equivalents all should be considered as protection scope of the present invention.
The tool section material equally also is that the preferred version according to the turning manufacture field is chosen as Hardmetal materials, in like manner also can select high speed steel material or other materials according to the needs of rapidoprint and technology.
A kind of complex function indexable tool of the present invention, tool section and installation method can be widely used in machine-building metal cold working field, economizing material, save time, can reducing production costs under the situation of labour-saving, enhance productivity.