CN104984921A - Empty bottle detection robot assembly line - Google Patents
Empty bottle detection robot assembly line Download PDFInfo
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- CN104984921A CN104984921A CN201510429068.6A CN201510429068A CN104984921A CN 104984921 A CN104984921 A CN 104984921A CN 201510429068 A CN201510429068 A CN 201510429068A CN 104984921 A CN104984921 A CN 104984921A
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Abstract
The invention discloses an empty bottle detection robot assembly line which comprises a chain channel, an assembly line body, a water blowing device, a clamping belt, a removal device and a control system. The empty bottle detection robot assembly line is characterized in that a bottle bottom air suction device is arranged on one side of the front end of the chain channel, the chain channel comprises a base, a vacuum generator, a suction cavity seat, an air pipe and an electromagnetic control valve, the lower end of the suction cavity seat is fixedly connected with the base, a suction nozzle is arranged in the center of the upper end of the suction cavity seat in the axial direction, the lower end of the suction nozzle is communicated with an inner cavity of the suction cavity seat through the air pipe, the suction cavity seat is connected with the vacuum generator through a suction pipe, the vacuum generator is connected with the electromagnetic control valve, and the electromagnetic control valve is controlled by the control system. Due to the structure, the empty bottle detection robot assembly line has the advantages of being novel in structure, convenient to operate and high in removal rate, avoiding water and foam from splashing around, avoiding breakage, reducing water losses, containing sufficient water, being long in service life, high in speed, high in transmission efficiency, low in noise and stable in motion and the like.
Description
Technical field
The present invention relates to checkout equipment technical field, specifically a kind of empty bottle inspection machine people streamline.
Background technology
In recent years, along with the raising of people's living standard, China has become the maximum country of global beer sales volume, meanwhile, and the raising of China's food quality inspection standard, one of the key equipment that production normally carries out that also makes beer bottle checkout gear become.
Along with the raising of China's food quality standard, the cleanliness factor of enterprise to drinks empty bottle is very paid attention to, enterprise has all introduced empty bottle inspection machine people streamline to detect the cleanliness factor of empty bottle for this reason, empty bottle inspection machine people streamline is before detection empty bottle, road sprinkles lubricant to Xian Lian, again empty bottle to be tested is placed on chain road and moves on inspection streamline, move to inspection streamline go forward, need to set up a set of processing method the lubricant at the bottom of bottle is removed, what then guarantee detected normally carries out, be unlikely to occur the thing of foam when defect being occurred by mistake, conventional method is at the bottom of the bottle of empty bottle checking machine, arrange a compressed air spout, water at the bottom of bottle and foam are blown off by the mode of blowing, when empty bottle is moved on inspection streamline, empty bottle is clamped in by clamping belt and streamline moves and by NI Vision Builder for Automated Inspection to carrying out image procossing to have told bottle and defective bottle after empty bottle imaging, after defective empty bottle being detected, defective empty bottle is rejected by the flush trimmer on system and instruction pipeline.
The deficiency of above-mentioned this structure is: one, when blowing to the water at the bottom of bottle and foam, can not ensure to blow clean completely, and the water of blowout and foam splash, not only can by pollutions such as the camera of imaging and light sources, but also water and foam can be caused to splash, affect imaging effect, cause rejecting rate by mistake to raise, two, because clamping belt is when clamping empty bottle, there is elasticity deficiency, not clamping body, and easily cut off clamping belt when meeting bottles broke, although the clamping belt that CN202115963 discloses a kind of bottle checker solves above-mentioned technical problem, it comprises two-layer, being provided with one deck below described clamping belt is the cog belt that polyurethane material makes, a layer plane polyurethane foam elastomeric band is provided with above clamping belt, the first-class range segment separating place of polyurethane foam elastomeric band is provided with gap, but this structure also exists following substantive not enough: 1, gap on elastomeric band is that straight cuts processes, in the process of working long hours, due to the extruding of bottle, gap on elastomeric band can be torn along gap cutting knife to cog belt, 2, due to certain moisture must be preserved in the area spongiosa course of work, to ensure its service life, and in the process of conveying beer bottle, due to elastomeric band being only provided with equidistant segmentation, make elastomeric band cannot hold too much moisture, make area spongiosa have lost most moisture through the extruding of beer bottle, cause shorten the service life of clamping belt.
Separately, due to shortcomings such as traditional flush trimmer all use driven by servomotor, and exist expensive, efficiency is low, and mechanical noise is large.Along with the fast development of the industry such as beer, beverage, traditional flush trimmer has no longer adapted to the development in market.For this reason, my company have developed superior performance, the ultrahigh speed straight line flush trimmer that price is lower, the flush trimmer used in the market is by pedestal, screw mandrel, push pedal, servomotor, motor deck, tightening handle, adjusting handle forms, pedestal upper end is provided with slideway, rear end is provided with support, center is provided with positioner, described slide plate lower end and slideway are slidably connected, upper end motor deck is fixedly connected with, described servomotor is fixed on motor deck, described servomotor is fixedly connected with eccentric disc through power transmission shaft, after described screw mandrel is threaded with support, one end is fixedly connected with slide plate, the other end is fixedly connected with adjusting handle, described positioner comprises push rod and tightening handle, after described push rod is connected with base thread, lower end is fixedly connected with tightening handle, upper end is corresponding with slide plate, be beneficial to the position being ensured slide plate by positioner, in the course of the work, by driving servomotor, eccentric disc beat is produced, the underproof bottle of on-line cleaning will be detected reject, its deficiency is: 1, because the contact of eccentric disc and bottle is point cantact, in beat rejecting process, be easy to make bottle produce local chips, 2, because the output shaft front end of servomotor is fixed with eccentric disc, in the process of working long hours, be easy to cause servo motor output shaft to produce distortion because of eccentric disc weight, cause eccentric disc position to offset, and then cause rejecting action to be lost efficacy, 3, because the inertia of eccentric disc in beat process is large, be difficult to obtain high feed speed and high acceleration, 4, mechanical noise is large.
Summary of the invention
The object of the invention is to solve above-mentioned the deficiencies in the prior art, a kind of novel structure is provided, easy to operate, rejecting rate is high, avoid water and foam splashes, prevent cracking, reduce moisture loss, hold adequate water, long service life, speed is fast, transmission efficiency is high, noise is little, the empty bottle inspection machine people streamline of having stable behavior.
The technical solution adopted for the present invention to solve the technical problems is:
A kind of empty bottle inspection machine people streamline, comprise chain road, streamline, water-blowing device, clamping belt, device for eliminating and control system, it is characterized in that side, front end, described chain road to be provided with bottle at the bottom of getter device, it comprises base, vacuum generator, suction muffler seat, tracheae and solenoid electric valve, described suction muffler seat lower end is fixedly connected with base, upper end center is provided with suction nozzle vertically, described suction nozzle lower end is through tracheae and suction muffler seat intracavity inter-connection, described suction muffler seat is connected with vacuum generator through suction pipe, described vacuum generator is connected with solenoid electric valve, described solenoid electric valve controls through control system, after empty bottle is clamped to suction muffler seat upper end, by solenoid electric valve control the through and off of vacuum generator to absorb bottle at the bottom of the globule of remainder and foam, cleannes at the bottom of substantially increasing bottle, simultaneously, also the pollution of checkout equipment periphery is significantly avoided.
Clamping belt of the present invention is formed by fixedly connecting by the elastomeric band on upper strata and the cog belt of lower floor, described elastomeric band is made up of connector band and unitary elasticity body block, described unitary elasticity body block vertical section is isosceles trapezoid, described connector band upper end spaced array has unitary elasticity body block, and described unitary elasticity body block is fixedly connected with connector band through long bottom surface, connector band bottom the inclined-plane that adjacent cells elastomer block is corresponding is provided with arc anticracking groove, the corresponding inclined-plane of described adjacent cells elastomer block is connected with the transition of arc anticracking groove, to make clamping belt when clamping empty bottle body, portion of water is retained by the gap of the unitary elasticity body interblock of adjacent isosceles trapezoid, thus add the service life of clamping belt, simultaneously, owing to being provided with arc anticracking groove, make empty bottle body in extrusion process, avoid elastomer block to tear along gap because of the effect of extruding force, substantially prolongs service life.
Device for eliminating of the present invention comprises pedestal, slide plate, screw mandrel, motor deck, positioner, adjusting handle, linear electric motors, push pedal and leading truck, pedestal upper end is provided with slideway, rear end is provided with support, center is provided with positioner, after described screw mandrel is threaded with support, one end is fixedly connected with slide plate, the other end is fixedly connected with adjusting handle, described positioner comprises push rod and tightening handle, after described push rod is connected with base thread, lower end is fixedly connected with tightening handle, upper end is corresponding with slide plate, described nose is fixedly connected with leading truck, rear end is fixedly connected with motor deck, described leading truck center is provided with guide chute, described push pedal to be located in guide chute and to match with guide chute and is slidably connected, be fixedly connected with motor deck in the middle part of described linear electric motors, described linear electric motors projecting shaft front end is fixedly connected with push pedal is vertical, not only greatly eliminate the load supporting power of output shaft, reduce capacity loss, improve reception and registration efficiency, reduce mechanical noise, and, because push pedal is plane, when rejecting fast bottle and bottle linear contact lay, ensure that the integrality of bottle in rejecting process.
The present invention can be provided with a circle hairbrush in periphery, suction muffler seat upper end, and the globule at the bottom of bottle is brushed away under the effect of hairbrush, and meanwhile, when adsorbing at the bottom of bottle, at the bottom of can also being ensured bottle by hairbrush, periphery is in vacuum state, the absorption property at the bottom of significantly improving bottle.
The present invention can be provided with optoelectronic switch in base side, and described optoelectronic switch controls through control system, is beneficial to reach the effect automatically controlled.
The present invention is also provided with blowning installation in side, Ke Lian road, described blowning installation is between water-blowing device and getter device, described blowning installation is made up of holder, air blowing cylinder and source of the gas, described source of the gas controls through control system, described air blowing cylinder is fixed on side, chain road through holder, and described air blowing cylinder front end is corresponding with chain road, and rear end is connected with source of the gas, the foam being beneficial to most of water at the bottom of to the flushed bottle of water and generation blows down in advance, improves the cleannes at the bottom of bottle further.
The present invention can be respectively equipped with auxiliary gathering sill on the guide chute upper end end face of leading truck, the described upper and lower two ends of push pedal rear end face are vertically provided with guide pillar respectively, described guide pillar coordinates with auxiliary gathering sill and is slidably connected, be beneficial to ensure that the level of push pedal in quick movable process is advanced, substantially increase the stability of rejecting action.
Slanted angle between adjacent cells elastomer block of the present invention is 3 °-8 °, and the radius of described arc anticracking groove is 0.5-0.8mm, with the using state making the present invention reach best.
The present invention, owing to adopting said structure, has novel structure, easy to operate, rejecting rate is high, avoids water and foam splashes, prevents cracking, reduces moisture loss, holds the advantage such as adequate water, long service life, speed is fast, transmission efficiency is high, noise is little, having stable behavior.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention.
Fig. 2 is the upward view of Fig. 1.
Fig. 3 is the perspective view of clamping belt in the present invention.
Fig. 4 is the structure for amplifying schematic diagram of Fig. 3.
Fig. 5 is using state schematic diagram of the present invention.
The structural representation of device for eliminating in Fig. 6 the present invention.
Fig. 7 is the left view of Fig. 6.
Fig. 8 is the top view of Fig. 6.
Reference numeral: chain road 1, empty bottle 2, water-blowing device 3, getter device 4, blowning installation 5, supporting seat 6, hairbrush 7, suction nozzle 8, tracheae 9, suction muffler seat 10, base 11, elastomeric band 12, cog belt 13, connector band 14, unitary elasticity body block 15, arc anticracking groove 16, pedestal 17, slide plate 18, screw mandrel 19, motor deck 20, positioner 21, adjusting handle 22, linear electric motors 23, push pedal 24, leading truck 25, guide pillar 26.
Detailed description of the invention
Below in conjunction with accompanying drawing, the present invention is further described:
As shown in drawings, a kind of empty bottle inspection machine people streamline, comprise chain road, streamline, water-blowing device, clamping belt, device for eliminating and control system, described water-blowing device and blowning installation lay respectively at side, chain road, described water-blowing device, blowning installation, device for eliminating controls through control system respectively, described water-blowing device, blowning installation, structure and the annexation of device for eliminating are same as the prior art, it is characterized in that side, front end, described chain road 1 to be provided with bottle at the bottom of getter device, it comprises base 11, vacuum generator, suction muffler seat 10, tracheae 9 and solenoid electric valve, described suction muffler seat 10 lower end is fixedly connected with base 11, upper end center is provided with suction nozzle 8 vertically, described suction nozzle 8 lower end is through tracheae 9 and suction muffler seat 10 intracavity inter-connection, described suction muffler seat 10 is connected with vacuum generator through suction pipe, described vacuum generator is connected with solenoid electric valve, described solenoid electric valve controls through control system, after empty bottle 2 is clamped to suction muffler seat 10 upper end, by solenoid electric valve control the through and off of vacuum generator to absorb bottle at the bottom of the globule of remainder and foam, cleannes at the bottom of substantially increasing bottle, simultaneously, also the pollution of checkout equipment periphery is significantly avoided.
Clamping belt of the present invention is formed by fixedly connecting by the elastomeric band 12 on upper strata and the cog belt 13 of lower floor, described elastomeric band 12 is made up of connector band 14 and unitary elasticity body block 15, described unitary elasticity body block 15 vertical section is isosceles trapezoid, described connector band 14 upper end spaced array has unitary elasticity body block 15, and described unitary elasticity body block 15 is fixedly connected with connector band 14 through long bottom surface, connector band 14 bottom the inclined-plane that adjacent cells elastomer block 15 is corresponding is provided with arc anticracking groove 16, the corresponding inclined-plane of described adjacent cells elastomer block 15 is connected with the transition of arc anticracking groove 16, to make clamping belt when clamping empty bottle body, portion of water is retained by the gap between the unitary elasticity body block 15 of adjacent isosceles trapezoid, thus add the service life of clamping belt, simultaneously, owing to being provided with arc anticracking groove 16, make empty bottle body in extrusion process, avoid elastomer block to tear along gap because of the effect of extruding force, substantially prolongs service life.
Device for eliminating of the present invention comprises pedestal 17, slide plate 18, screw mandrel 19, motor deck 20, positioner 21, adjusting handle 22, linear electric motors 23, push pedal 24 and leading truck 25, pedestal upper end is provided with slideway, rear end is provided with support, center is provided with positioner, after described screw mandrel is threaded with support, one end is fixedly connected with slide plate, the other end is fixedly connected with adjusting handle, described positioner comprises push rod and tightening handle, after described push rod is connected with base thread, lower end is fixedly connected with tightening handle, upper end is corresponding with slide plate, described slide plate 18 front end is fixedly connected with leading truck 25, rear end is fixedly connected with motor deck 20, described leading truck 25 center is provided with guide chute, described push pedal 24 to be located in guide chute and to match with guide chute and is slidably connected, be fixedly connected with motor deck 20 in the middle part of described linear electric motors 23, described linear electric motors 23 projecting shaft front end is fixedly connected with push pedal 24 is vertical, not only greatly eliminate the load supporting power of output shaft, reduce capacity loss, improve reception and registration efficiency, reduce mechanical noise, and, because push pedal 24 is plane, when rejecting fast bottle and bottle linear contact lay, ensure that the integrality of bottle in rejecting process.
The present invention can be provided with a circle hairbrush 7 in periphery, suction muffler seat 10 upper end, and the globule at the bottom of bottle is brushed away under the effect of hairbrush 7, and meanwhile, when adsorbing at the bottom of bottle, at the bottom of can also being ensured bottle by hairbrush 7, periphery is in vacuum state, the absorption property at the bottom of significantly improving bottle.
The present invention can be provided with optoelectronic switch in base 11 side, and described optoelectronic switch controls through control system, is beneficial to reach the effect automatically controlled.
The present invention is also provided with blowning installation 5 in side, Ke Lian road 1, described blowning installation 5 is between water-blowing device 3 and getter device 4, described blowning installation is made up of holder, air blowing cylinder and source of the gas, described source of the gas controls through control system, described air blowing cylinder is fixed on side, chain road through holder, and described air blowing cylinder front end is corresponding with chain road, and rear end is connected with source of the gas, the foam being beneficial to most of water at the bottom of to the flushed bottle of water and generation blows down in advance, improves the cleannes at the bottom of bottle further.
The present invention can be respectively equipped with auxiliary gathering sill on the guide chute upper end end face of leading truck 25, the upper and lower two ends of described push pedal 24 rear end face are vertically provided with guide pillar 26 respectively, described guide pillar 26 coordinates with auxiliary gathering sill and is slidably connected, be beneficial to ensure that the level of push pedal in quick movable process is advanced, substantially increase the stability of rejecting action.
The present invention in use, after control system detects underproof bottle, drives linear electric motors 23 actions, drives push pedal 24 action, and push pedal 24 moves forward fast under the guide effect of leading truck 25 and guide pillar 26, push pedal 24 underproof bottle is rejected after retraction.
Slanted angle between adjacent cells elastomer block 15 of the present invention is 3 °-8 °, and the radius of described arc anticracking groove is 0.5-0.8mm, with the using state making the present invention reach best.
The present invention is when cleaning, when gripping apparatus grips empty bottle moves forward to water-blowing device successively on chain road, water-blowing device blows water to starting at the bottom of bottle, with the foam at the bottom of dilution bottle, foam is reduced, when empty bottle after being impacted by water-blowing device arrives blowning installation position, most of water at the bottom of bottle and foam blow down by blowning installation, empty bottle after air blowing continues reach, after empty bottle enters the suction muffler seat of checking machine front end, first the hairbrush of suction muffler seat upper end has been done side to the globule at the bottom of bottle and has been brushed, behind the position of optoelectronic switch induction empty bottle, control system instruction empty bottle stops action, simultaneously, Electromagnetic Control valve events, drive vacuum generator to the absorption carrying out the globule and foam at the bottom of the bottle of suction muffler seat upper end, cleannes at the bottom of further increasing bottle, when empty bottle body is transported on conveyer belt, the clamping belt of empty bottle body both sides clamps empty bottle and is fed forward transmission, realize bottle 90-degree rotation simultaneously, to realize the comprehensive detection of detection camera, in clamping process, portion of water is remained by the gap between the unitary elasticity body block 15 of adjacent isosceles trapezoid, thus add the service life of clamping belt, simultaneously, owing to being provided with arc anticracking groove 16, make empty bottle body in extrusion process, avoid elastomer block and tear along cutting knife because of the effect of extruding force, substantially prolongs service life, after control system detects underproof bottle, drive linear electric motors 23 actions, drive push pedal 24 action, push pedal 24 moves forward fast under the guide effect of leading truck 25 and guide pillar 26, push pedal 8 underproof bottle is rejected after retraction.
The present invention, owing to adopting said structure, has novel structure, easy to operate, rejecting rate is high, avoids water and foam splashes, prevents cracking, reduces moisture loss, holds the advantage such as adequate water, long service life, speed is fast, transmission efficiency is high, noise is little, having stable behavior.
Claims (8)
1. an empty bottle inspection machine people streamline, comprise chain road, streamline, water-blowing device, clamping belt, device for eliminating and control system, it is characterized in that side, front end, described chain road to be provided with bottle at the bottom of getter device, it comprises base, vacuum generator, suction muffler seat, tracheae and solenoid electric valve, described suction muffler seat lower end is fixedly connected with base, upper end center is provided with suction nozzle vertically, described suction nozzle lower end is through tracheae and suction muffler seat intracavity inter-connection, described suction muffler seat is connected with vacuum generator through suction pipe, described vacuum generator is connected with solenoid electric valve, described solenoid electric valve controls through control system.
2. a kind of empty bottle inspection machine people streamline according to claim 1, it is characterized in that described clamping belt is formed by fixedly connecting by the elastomeric band on upper strata and the cog belt of lower floor, described elastomeric band is made up of connector band and unitary elasticity body block, described unitary elasticity body block vertical section is isosceles trapezoid, described connector band upper end spaced array has unitary elasticity body block, and described unitary elasticity body block is fixedly connected with connector band through long bottom surface, connector band bottom the inclined-plane that adjacent cells elastomer block is corresponding is provided with arc anticracking groove, the corresponding inclined-plane of described adjacent cells elastomer block is connected with the transition of arc anticracking groove.
3. a kind of empty bottle inspection machine people streamline according to claim 1, it is characterized in that described device for eliminating comprises pedestal, slide plate, screw mandrel, motor deck, positioner, adjusting handle, linear electric motors, push pedal and leading truck, pedestal upper end is provided with slideway, rear end is provided with support, center is provided with positioner, after described screw mandrel is threaded with support, one end is fixedly connected with slide plate, the other end is fixedly connected with adjusting handle, described positioner comprises push rod and tightening handle, after described push rod is connected with base thread, lower end is fixedly connected with tightening handle, upper end is corresponding with slide plate, described nose is fixedly connected with leading truck, rear end is fixedly connected with motor deck, described leading truck center is provided with guide chute, described push pedal to be located in guide chute and to match with guide chute and is slidably connected, be fixedly connected with motor deck in the middle part of described linear electric motors, described linear electric motors projecting shaft front end is fixedly connected with push pedal is vertical.
4. a kind of empty bottle inspection machine people streamline according to claim 1, is characterized in that periphery, described suction muffler seat upper end is provided with at least one circle hairbrush.
5. a kind of empty bottle inspection machine people streamline according to claim 1, it is characterized in that described base side is provided with optoelectronic switch, described optoelectronic switch controls through control system.
6. a kind of empty bottle inspection machine people streamline according to claim 1, it is characterized in that side, described chain road is provided with blowning installation, described blowning installation is between water-blowing device and getter device, described blowning installation is made up of holder, air blowing cylinder and source of the gas, described source of the gas controls through control system, described air blowing cylinder is fixed on side, chain road through holder, and described air blowing cylinder front end is corresponding with chain road, and rear end is connected with source of the gas.
7. a kind of empty bottle inspection machine people streamline according to claim 3, the guide chute upper end end face that it is characterized in that described leading truck is respectively equipped with auxiliary gathering sill, the described upper and lower two ends of push pedal rear end face are vertically provided with guide pillar respectively, and described guide pillar coordinates with auxiliary gathering sill and is slidably connected.
8. a kind of empty bottle inspection machine people streamline according to claim 2, it is characterized in that the slanted angle between described adjacent cells elastomer block is 3 °-8 °, the radius of described arc anticracking groove is 0.5-0.8mm.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510429068.6A CN104984921A (en) | 2015-07-21 | 2015-07-21 | Empty bottle detection robot assembly line |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510429068.6A CN104984921A (en) | 2015-07-21 | 2015-07-21 | Empty bottle detection robot assembly line |
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| CN104984921A true CN104984921A (en) | 2015-10-21 |
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| CN201510429068.6A Pending CN104984921A (en) | 2015-07-21 | 2015-07-21 | Empty bottle detection robot assembly line |
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| CN107876411A (en) * | 2017-11-17 | 2018-04-06 | 苏州大成电子科技有限公司 | A kind of conveying device for Automated Sorting System |
| CN111519293A (en) * | 2020-05-08 | 2020-08-11 | 东华大学 | Broken yarn and head finding device based on machine vision |
| CN113319004A (en) * | 2019-12-06 | 2021-08-31 | 浙江厚达智能科技股份有限公司 | Traditional Chinese medicine conveying mechanism capable of sorting out defective bottled traditional Chinese medicines |
| CN114669495A (en) * | 2022-03-31 | 2022-06-28 | 江苏中昇电子科技有限公司 | Cell-phone toughened glass membrane hardness testing arrangement |
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| CN114669495A (en) * | 2022-03-31 | 2022-06-28 | 江苏中昇电子科技有限公司 | Cell-phone toughened glass membrane hardness testing arrangement |
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Application publication date: 20151021 |
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